Wiedenmann Terra Clean 160 User manual

Translation of original
Operating Instructions
Synthetic Turf
Maintenance Machine
Terra Clean 160
245.001
From equipment I.D. No. :
Status :
March 2015
245 99 01

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
2

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
3

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
4
Preface
READ THESE OPERATING INSTRUCTIONS CAREFULLY to familiarise yourself with the
correct way to operate and service your machine, and to prevent personal
injury or damage to the machine. These operating instructions can also be
obtained in other languages (your dealer can order these for you).
THESE OPERATING INSTRUCTIONS ARE a permanent part of your machine and should
be handed over to the new owner if the machine is sold.
MEASUREMENTS in these operating instructions are given in the metric system.
Only use suitable parts and screws. Different wrenches are required for
metric and inch screws.
THE DESIGNATIONS "RIGHT" AND "LEFT" are based on the forward direction
of travel of the mounted equipment or attached machine.
ENTER THE PRODUCT IDENTIFICATION NUMBERS in the appropriate “Technical data”
or “Product - Identification Number” sections. Please ensure that all
figures are accurately entered. These numbers can be of invaluable
assistance for tracing the machine should it be stolen. Your dealer also
needs these numbers when you order spare parts. We recommend that you
additionally file these identification numbers in a secure place away from
the machine.
BEFORE INITIAL OPERATION, please take into consideration and clarify the
following:
"The maintenance requirement for synthetic turf fields differs depending on
the layout and the used synthetic turf. We recommend that you consult with
your groundsman or synthetic turf manufacturer to clarify the suitability
of maintenance machines before usage."
BEFORE DELIVERY OF THIS MACHINE, your dealer performed a pre-delivery
inspection to ensure optimal performance.
THIS SYNTHETIC TURF MAINTENANCE MACHINE IS DESIGNED SOLELY for use in
synthetic turf maintenance for cleaning and collecting surface
contamination such as leaves, broken off fibres, paper, rubbish and small
branches on sand or granulate filled synthetic fields ("INTENDED USE").
Usage for any other purpose beyond this is considered as contrary to the
intended use. The manufacturer accepts no liability for damage or injury
resulting from this improper use. These risks are borne solely by the user.
Compliance with and strict adherence to the operating, maintenance and
repair conditions as specified by the manufacturer also form essential
elements of the intended usage.
FORESEEABLE INCORRECT USE/MISUSE. It is not permitted to use the
attached or trailed device to transport persons or things.
THIS MACHINE MUST ONLY BE operated, maintained and repaired by persons
familiar with all its particular characteristics and acquainted with the
relevant safety regulations. The relevant accident prevention regulations,
all other generally recognised safety-related, occupational medicine and
road traffic regulations must be adhered to. Any modifications carried out
to this machine without the express approval of the manufacturer excludes
the manufacturer of all liability for any resulting damage.

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
5
TABLE OF CO N T E N T S Page
* * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * *
1.0. Safety Measures....................................................... 7-17
1.1. Adhesive Safety Signs....................................... 12-13
1.2. Safety Equipment............................................ 14-16
1.3. Safety instructions......................................... 17
2.0. Assembly.............................................................. 18-21
2.1. General information......................................... 18
2.2. Installing the lighting system.............................. 18
2.3. Attaching the sweeping bar.................................. 19
2.4. Attaching the drawbar on the version with engine design..... 20
2.5. Electric connection to battery.............................. 20
2.6. Attaching the drawbar on
the version with PTO stub shaft drive....................... 21
3.0. Transport............................................................. 22-28
3.1. General information......................................... 22
3.2.1. Transport using a forklift.................................. 23
3.2.2. Crane hitching points on the
PTO shaft –three-point linkage version..................... 23
3.2.3. Crane hitching points on the engine version................. 24
3.2.4. Crane hitching points on the PTO shaft –trailer version.... 25
3.2.5. Mounting points on the PTO shaft –three-point
linkage version for transporting on a trailer............... 26
3.2.6. Mounting points on the engine version
for transporting on a trailer............................... 27
3.2.7. Mounting points on the PTO shaft –trailer version
for transporting on a trailer............................... 28
4.0. Mounting.............................................................. 29-35
4.1. General information......................................... 29
4.2. PTO shafts –attaching the three-point
linkage version to the tractor.............................. 29
4.3.1. Attaching the engine version to tractors
with a swinging drawbar..................................... 30
4.3.2. Attaching the engine version to tractors
with a trailer hook......................................... 31
4.3.3. Attaching the PTO shafts –trailer version.................. 32
4.4. Cardan shaft adjustment..................................... 33
4.5. Transportation the Terra Clean 160.......................... 34+35
5.0. Demounting............................................................ 36-37
5.1. General information......................................... 36
5.2. PTO shafts –removing the trailer version from the tracto... 36
5.3. Uncoupling the engine version from the tractor.............. 37
5.4. PTO shafts –uncoupling the trailer version
from the tractor............................................ 37
6.0. Operating............................................................. 38-45
6.1. General information......................................... 38
6.2. Checking speed and direction of rotation.................... 38
6.3. Power drive of Terra Clean 160.............................. 39
6.4. Setting the working depth................................... 39
6.5. Setting the Brush Rail...................................... 40
6.6. Check the correct adjustment of the cylinder broom.......... 40
6.7. The right vibrating unit for the
respective type of artificial turf.......................... 41
6.8. Setting the Baffle Plate in the Container................... 42
6.9. Use of the screen combinations.............................. 42
6.10. Adjusting the riddle device................................. 43
6.11. Adjusting the front baffle lugs............................. 43
6.12. Converting the vibrating unit............................... 44
6.13. Adjusting the rake.......................................... 45

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
6
TABLE OF CO N T E N T S Page
* * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * *
7.0. Operation............................................................. 46-49
7.1. General information......................................... 46
7.2. Driving characteristics..................................... 46
7.3. Emptying the Dirt Container................................. 47
7.4. Malfunctions and troubleshooting............................ 48+49
8.0. Maintenance........................................................... 50-63
8.1. General information......................................... 50
8.2. Maintenance and inspection list............................. 51
8.3. Cleaning the Synthetic Turf Maintenance Machine............. 52
8.4. Setting or Resetting Cylinder Broom......................... 53
8.5.1. Turning or replacing the strip brushes on
the version with PTO stub shaft drive....................... 54
8.5.2. Turning or replacing the strip brushes on
the version with engine drive............................... 55
8.6.1. Checking the V-belt pulley tensioning on
the version with PTO stub shaft drive....................... 56
8.6.2. Checking the V-belt pulley tensioning on
the version with engine drive............................... 57
8.7. Retensioning the V-Belts.................................... 58
8.8. Lubrication................................................. 59+60
8.9. Wheels and tyres............................................ 61
8.10. Ölwechsel Honda-Motor....................................... 62
8.11. Unauthorized conversion and spare part manufacture.......... 62
8.12. Disassembly / Disposal...................................... 63
9.0. Equipment............................................................. 64+65
9.1. Scope of Delivery........................................... 64
9.2. Special equipment........................................... 65
10.0. Specification......................................................... 66-73
10.1. Technical specifications –
PTO shafts –three-point linkage version.................... 66+67
10.2. Technical specifications –engine version................... 68+69
10.3. Technical specifications –PTO shafts –trailer version..... 70+71
10.4. Metric bolt and cap screw torque values..................... 72
10.5. Chassis Number.............................................. 73

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
7
1.0. Safety Measures
RECOGNISE WARNING SYMBOLS
This symbol draws your attention to the
safety instructions attached to the machine
or contained in these operating
instructions. It means that there is a risk of
injury.
Follow all recommended safety
instructions as well as the accident
prevention regulations.
FOLLOW THE SAFETY INSTRUCTIONS
Ensure that you carefully read all safety
instructions contained in these operating
instructions as well as all those attached
to the machine. The warning signs must
be kept in good condition, i.e. readable.
Replace missing or damaged warning
signs. Ensure that new equipment and
spare parts are provided with the
appropriate safety signs. Replacement
warning signs are available from your
dealer.
Familiarise yourself with the operation of
the machine and its control devices
before working with the machine. Never
allow a person without the appropriate
knowledge to operate the machine.
Keep your machine in good working
order. Unauthorised modifications to the
machine can impair the function,
operational reliability and service life of
the machine.
If you do not understand any part of these
operating instructions and need
assistance, please contact your dealer.

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
8
1.0. Safety Measures
OBSERVE THE ROAD TRAFFIC REGULATIONS
Always observe local road traffic regulations
when using public roads.
WEAR PROTECTIVE CLOTHING
Wear close-fitting clothing and the
appropriate safety equipment for the work at
hand.
Prolonged exposure to loud noise can result
in impairment or loss of hearing.
Wear a suitable hearing protective device
such as earmuffs or earplugs.
A safe operation of the machine requires the
full attention of the operator.
Do not wear radio or music headphones
while operating the machine.
SAFETY AND PROTECTIVE DEVICES
Safety and protective devices must
be kept in proper working order
and be fitted to the relevant
location.
Always disengage the drive sections and
shut off the engine before removing
any of the safety and protective devices.
Keep hands, feet and clothing away
from moving parts.

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
9
1.0. Safety Measures
STAY CLEAR OF ROTATING DRIVE SHAFTS
Carelessness in the area of the rotating drive
shafts can result in serious injury or even
death.
Always ensure that all shaft protection
devices are fitted i.a.w. regulations and that
the universal-joint shaft sheath tubing can
turn freely. Wear close-fitting clothing. Shut
off the engine and wait until all moving parts
are at a standstill before adjusting or cleaning
as well as connecting or disconnecting the
PTO–driven machines.
EXERCISE CAUTION IN THE CASE OF LINE LEAKAGE
Leaking high-pressure fluids can penetrate
the skin and cause serious injury.
The system must therefore be depressurised
before lines are disconnected. Ensure that all
line connections are leak-proof before the
pressure builds up again in the system.
It is difficult to see hydraulic oil leaking from a
small opening. For this reason, use a piece of
cardboard when searching for leaks. Protect
the hands and body from high-pressure
fluids.
If any fluid penetrates the skin, this must be
immediately removed by a doctor who has
experience with this kind of injury. Failure to
seek medical attention can lead to serious
infection.
Doctors unfamiliar with this type of injury
should reference a knowledgeable medical
source.

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
10
1.0. Safety Measures
USE SAFETY LIGHTS AND
EQUIPMENT
Avoid collisions with other road users. Slow
moving tractors with mounted or towed
equipment, and self-propelled machines on
public roads pose a specific danger.
Frequently check for traffic coming behind
you, especially when making turns. Ensure
safe traffic conditions by using hand signals
or indicators. Use headlights, hazard warning
lights, indicators and other safety equipment
i.a.w. the respective legal provisions. Keep
safety equipment in good working order.
Replace missing or damaged parts. A set of
safety lights is available from your dealer.
AVOID HEAT DEVELOPMENT NEAR
PRESSURISED FLUID LINES
A highly flammable mist can form due to heat
development near pressurised fluid lines.
This can result in severe burns. Do not cause
heat development by welding, soldering or
using a welding torch near pressurised fluid
lines or other flammable materials.
Pressurised lines can be accidentally cut
through when heat goes beyond the
immediate flame area.

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
11
1.0. Safety Measures
REMOVE PAINT BEFORE WELDING
OR HEATING PARTS
Welding should only be carried out by
persons with a relevant qualifying certificate
i.a.w. EN287.
Avoid the formation of toxic fumes and dust.
Hazardous fumes can be generated when
paint is heated due to welding, soldering, or
using a welding torch.
All work is to be performed outdoors or in a
well-ventilated area. Dispose of paints and
solvents i.a.w. the appropriate regulations.
Remove paint before welding or heating
parts:
The dust generated due to the
sandblasting or grinding of parts must not
be inhaled. For this reason, wear suitable
breathing protection.
Where a solvent or paint stripper is used, it
must be rinsed off using water and soap
before carrying out any welding. Then wait
at least 15 minutes before welding or
heating for the fumes to disperse.

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
12
1.0. Safety Measures
1.1. Adhesive Safety Signs
Warning symbols
Warning symbols indicating danger
are attached at some important
areas on the machine. The hazard
is identified via a warning
triangle. A second symbol informs
you how the injury can be
prevented by acting
appropriately. These warning
signs, their placement on the
machine and a brief explanation
are given below.
Operating Instructions
These Operating Instructions
contain all important information
necessary for the safe operation
of the machine. Carefully observe
all safety instructions to avoid
accidents.
245.01

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
13
1.0. Safety Measures
1.1. Adhesive Safety Signs
Blow-out cover
When operating ensure that
sufficient distance is left as
there is a risk of injury from
thrown or flying objects.
Maintenance
Shut off the engine and remove
the key before performing
maintenance or repair work.
245.02
245.03

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
14
1.0. Safety Measures
1.2.1. Safety Equipment
GENERAL SAFETY SIGN REQUIREMENTS
A safety sign with the following safety practices or similar
information shall be provided on the machine. The label should
preferably be visible from the operator’s position.
a) Read the operating instructions.
b) Do not operate the machine without safeguards, shields, and
where the safety devices are not in place and working.
c) Do not operate the machine when children and others are nearby.
d) Do not allow untrained personnel to operate the machine.
ATTENTION DANGER !
Never use the TERRA CLEAN 160 without safety equipment.
Otherwise, you expose yourself and others to extreme
danger.
Moving parts can result in serious injuries.
Where to find safety equipment on your machine
A =Drive protection, only removable
with tools.
C =Protective pot, only removable with
tools.
B =Fan duct, only removable with
tools.
A
B
245.04
C
B

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
15
1.0. Safety Measures
1.2.2. Safety Equipment
GENERAL SAFETY SIGN REQUIREMENTS
A safety sign with the following safety practices or similar
information shall be provided on the machine. The label should
preferably be visible from the operator’s position.
a) Read the operating instructions.
b) Do not operate the machine without safeguards, shields, and
where the safety devices are not in place and working.
c) Do not operate the machine when children and others are nearby.
d) Do not allow untrained personnel to operate the machine.
ATTENTION DANGER !
Never use the TERRA CLEAN 160 without safety equipment.
Otherwise, you expose yourself and others to extreme
danger.
Moving parts can result in serious injuries.
Where to find safety equipment on your machine
A =Drive protection, only removable
with tools.
C = Security device for keeping the
drawbar in place during
transportation
B =Fan duct, only removable with
tools.
C
A
246.04
B
B

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
16
1.0. Safety Measures
1.2.3. Safety Equipment
GENERAL SAFETY SIGN REQUIREMENTS
A safety sign with the following safety practices or similar
information shall be provided on the machine. The label should
preferably be visible from the operator’s position.
a) Read the operating instructions.
b) Do not operate the machine without safeguards, shields, and
where the safety devices are not in place and working.
c) Do not operate the machine when children and others are nearby.
d) Do not allow untrained personnel to operate the machine.
ATTENTION DANGER !
Never use the TERRA CLEAN 160 without safety equipment.
Otherwise, you expose yourself and others to extreme
danger.
Moving parts can result in serious injuries.
Where to find safety equipment on your machine
A =Drive protection, only removable
with tools.
C =Protective pot, only removable with
tools.
B =Fan duct, only removable with
tools.
D =Securing –prevents the sweeping
head from lowering unintentionally
during transportation.
C
A
248.04
DB
B

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
17
1.0. Safety Measures
1.3. Safety instructions
In addition to the
information provided in
these Operating
Instructions, please also
observe generally
applicable safety and
accident-prevention
standards !
Familiarise yourself with
all equipment and
operating elements and
their functions before
starting work. Ensure that
all protective equipment
has been properly
installed. It is too late
to do this when you have
started work !
In the working area, the
user is responsible for
the safety of other
persons !
Before moving off, ensure
that the immediate area of
the machine is clear e.g.
no children nearby.
Ensure that your
visibility is not impaired
!
Keep all persons clear of
the danger zone of the
machine !
For all operations the
engine must be switched
off and the ignition key
must be removed.
Before carrying out any
work, the engine of the
machine and the tractor
engine must be switched
off.
For this work, please use
your personal protective
equipment (PSA) such as:
gloves, goggles, ear
protectors.
Special care should be
taken when working and
turning on a slope.
- DANGER OF TOPPLING !
CAUTION !
The equipment version with
a drawbar is NOT approved
for travel on public
roads!

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
18
2.0. Assembly
2.1. General Information
CAUTION !
Switch off the engine
before performing any work.
The ignition key must be
removed.
For this work, please use
your personal protective
equipment (PSA) such as:
gloves, goggles, ear
protectors.
2.2. Installing the lighting system
Lighting system (A) is screwed
with brackets (B) to the
existing holes of the hopper
gate.
Secure the electrical socket
(C) on the existing hole
pattern.
Route the electrical cable with
the 7-pin plug to the fore.
Secure with the supplied
fastening clamps or cable ties.
NOTE:
Lay the electrical cable in
such a way that it does not rub
or become crushed.

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
19
2.0. Assembly
2.3. Attaching the sweeping bar
Insert the left (A) and right
rotary brackets into the holes
and secure with a U-washer and
expansion pin.
Secure the spring tine carrier
(B) to the left (A) and right
rotary brackets with three
screws each.
Secure the latch (C) to inner
left side of the hole pattern
on the mounting bracket.
Insert the lever shaft (D) into
the appropriate hole in the
mounting bracket on the outer
left-hand side with the bolts
(E) AND INSERT INTO the latch
toothing (C).
Secure in place from the
outside edge using the screw
(F).
Insert the short bracket (G)
into the appropriate hole in
the mounting bracket on the
outer right-hand side with the
bolts (H).
Secure in place from the
outside using the screw (J).
Secure the spring tine carrier
(B) to the lever shaft (D) and
the short bracket (G).

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
20
2.0. Assembly
2.4. Attaching the drawbar on the
version with engine design
Insert and secure drawbar (A)
with bolt (B) on the frame.
Insert electro spindle (C) with
screw (D) and secure with the
nut.
Lay the electric cable to the
switch box, taking care that it
is neither rubbed nor crushed.
Electric plug (3-pin) in the
appropriate 3-pin socket (for
separate accessories kit, see
Chapter 2.5.).
2.5. Electric connection to battery
Only appropriately qualified
professionals may carry out the
connection work.
Electrical connection is
necessary for supplying the
electrospindle with electric
power.
See the accompanying
instructions for the
installation description.