
Dorner Mfg. Corp. 2 851-961 Rev. A
ERT® 150 Pallet System Stations & Accessories
Table of Contents
Introduction ......................................................................... 3
Warnings −General Safety ................................................. 4
Specifications ...................................................................... 5
Accessories: ..................................................................... 5
Pallets ........................................................................... 5
Pallet Stops................................................................... 5
Lift and Locate Station................................................. 5
Lift and Transfer Station .............................................. 5
Lift and Rotate Station ................................................. 5
Pallet Pusher................................................................. 5
Turn and Transfer Station ............................................ 5
Torque Specifications ...................................................... 6
Installation ........................................................................... 7
Required Tools................................................................. 7
Sensor Mounts ................................................................. 7
Bottom Mount .............................................................. 7
Side Mount ................................................................... 7
Pallet Stops ...................................................................... 8
Installation.................................................................... 8
To switch pallet stop from left hand to right hand ....... 8
Pneumatic and Control Logic Suggestions .................. 9
Recommended Pneumatics....................................... 9
Attaching and Operations of Pneumatics ................. 9
Sensor Installation and Basic Logic ......................... 9
Lift and Locate Station .................................................. 10
Simplified Installation ................................................ 10
Full Installation Steps................................................. 10
Guard Kit Removal (If Equipped).............................. 11
Stroke Adjustment...................................................... 11
Pneumatic and Control Logic Suggestions ................ 12
Recommended Pneumatics..................................... 12
Attaching and Operations of Pneumatics ............... 12
Sensor Installation and Basic Logic ....................... 13
Lift and Transfer Station................................................ 14
Simplified Installation ................................................ 14
Full Installation Steps................................................. 14
Guard Kit Removal (If Equipped).............................. 15
Stroke Adjustment...................................................... 16
Pneumatic and Control Logic Suggestions ................ 17
Recommended Pneumatics..................................... 17
Attaching and Operations of Pneumatics ............... 17
Lift and Rotate Station................................................... 18
Simplified Installation ................................................ 18
Full Installation Steps................................................. 18
Rotation Adjustment .................................................. 19
Guard Kit Removal (If Equipped).............................. 20
Stroke Adjustment...................................................... 20
Pneumatic and Control Logic Suggestions ................ 21
Recommended Pneumatics..................................... 21
Attaching and Operations of Pneumatics ............... 21
Sensor Installation and Basic Logic ....................... 22
Turn and Transfer .......................................................... 22
Install Sensor (Provided by Others) ........................... 22
Simplified Installation ................................................ 24
Full Installation Steps................................................. 24
Pneumatic and Control Logic Suggestions ................ 26
Recommended Pneumatics ..................................... 26
Attaching and Operations of Pneumatics................ 26
Rotation Adjustment ................................................... 26
Pallet Pusher ................................................................... 27
Simplified Installation................................................. 27
Full Installation Steps ................................................. 27
Guard Kit Removal (If Equipped) .............................. 28
Stroke Adjustment ...................................................... 28
Preventive Maintenance and Adjustment .......................... 29
Required Tools ............................................................... 29
Checklist......................................................................... 29
Pallets ............................................................................. 29
Pallet Stops ..................................................................... 29
Lift and Transfer, and Lift and Rotate Stations.............. 29
Stroke Adjustment ...................................................... 29
Lift and Locate Station ................................................... 30
Cylinder Replacement................................................. 30
Lift and Transfer Station ................................................ 32
Cylinder Replacement................................................. 32
Lift and Rotate Station ................................................... 36
Cylinder Replacement................................................. 36
Turn and Transfer........................................................... 38
Top Plate Removal...................................................... 38
Guarding Removal...................................................... 39
Roller and Gear Replacement..................................... 39
Drive Motor Replacement .......................................... 42
Cylinder Replacement................................................. 44
Pallet Pusher ................................................................... 45
Cylinder Replacement................................................. 45
Gear, Roller, and Roller Shaft Replacement............... 46
Notes .................................................................................. 49
Service Parts....................................................................... 50
Pallet............................................................................... 50
Bottom Sensor ................................................................ 52
Side Sensor ..................................................................... 53
Light Load Pallet Stop.................................................... 54
Standard Load Pallet Stop .............................................. 55
Low Height Lift and Locate ........................................... 56
Lift and Locate for Pallets 160 x 160, 160 x 240,
200 x 200, and 240 x 160 ............................................... 58
Lift and Locate for Pallets 240 x 240, 240 x 320,
280 x 280, 320 x 240 and
320 x 320 ........................................................................ 60
Lift and Transfer for Pallets 160 x 160, 160 x 240,
200 x 200, 240 x 160, and 240 x 240 ............................. 62
Lift and Transfer for Pallets 240 x 320, 280 x 280,
320 x 240 and 320 x 320 ................................................ 64
Lift and Rotate for Pallets 160 x 160, 160 x 240,
and 200 x 200 ................................................................. 66
Lift and Rotate for Pallets 240 x 160, 240 x 240,
240 x 320, 280 x 280, 320 x 240 and 320 x 320 ............ 68
Turn and Transfer........................................................... 70
Pallet Pusher ................................................................... 72
Post Support Stand ......................................................... 74
Sprocket Removal Tool.................................................. 75
Return Policy...................................................................... 76