WIKA CPP10-H User manual

Operating instructions
Betriebsanleitung
EN
DE
Pneumatic hand test pump, model CPP10-H
Pneumatic hand test pump, model CPP10-H
Pneumatische Handprüfpumpe, Typ CPP10-H

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14599102.01 07/2023 EN/DE
WIKA operating instructions, model CPP10-H
EN
DE
© 07/2023 WIKA Alexander Wiegand SE & Co. KG
All rights reserved. / Alle Rechte vorbehalten.
WIKA®is a registered trademark in various countries.
WIKA®ist eine geschützte Marke in verschiedenen Ländern.
Prior to starting any work, read the operating instructions!
Keep for later use!
Vor Beginn aller Arbeiten Betriebsanleitung lesen!
Zum späteren Gebrauch aufbewahren!
Operating instructions model CPP10-H Page 3 - 26
Betriebsanleitung Typ CPP10-H Seite 27 - 50
Further languages can be found at www.wika.com.

3WIKA operating instructions, model CPP10-H
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14599102.01 07/2023 EN/DE
Contents
Contents
1. General information 4
2. Design and function 5
2.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Description . . . . . . . . . . . . . . . . . . . . . . . 5
2.3 Scope of delivery . . . . . . . . . . . . . . . . . . . . . 6
3. Safety 7
3.1 Explanation of symbols . . . . . . . . . . . . . . . . . . . 7
3.2 Intended use . . . . . . . . . . . . . . . . . . . . . . . 7
3.3 Improper use . . . . . . . . . . . . . . . . . . . . . . . 8
3.4 Personnel qualification . . . . . . . . . . . . . . . . . . . 8
3.5 Labelling, safety marks . . . . . . . . . . . . . . . . . . 9
4. Transport, packaging and storage 10
4.1 Transport . . . . . . . . . . . . . . . . . . . . . . . 10
4.2 Packaging and storage . . . . . . . . . . . . . . . . . . 10
5. Commissioning, operation 11
5.1 Unpacking the hand test pump . . . . . . . . . . . . . . . . 11
5.2 Assembly . . . . . . . . . . . . . . . . . . . . . . . 12
5.3 Mechanical mounting . . . . . . . . . . . . . . . . . . . 13
5.4 Pressure generation . . . . . . . . . . . . . . . . . . . 14
5.5 Vacuum generation. . . . . . . . . . . . . . . . . . . . 16
5.6 Recommended reference pressure measuring instruments . . . . . . 18
5.7 Use with WIKA-Cal calibration software . . . . . . . . . . . . . 19
5.8 Calibration case available . . . . . . . . . . . . . . . . . 19
6. Faults 20
7. Maintenance and cleaning 22
7.1 Maintenance . . . . . . . . . . . . . . . . . . . . . . 22
7.2 Cleaning . . . . . . . . . . . . . . . . . . . . . . . 22
8. Dismounting, return and disposal 23
8.1 Dismounting . . . . . . . . . . . . . . . . . . . . . . 23
8.2 Return . . . . . . . . . . . . . . . . . . . . . . . . 23
8.3 Disposal . . . . . . . . . . . . . . . . . . . . . . . 24
9. Specifications 25
9.1 Hand test pump . . . . . . . . . . . . . . . . . . . . . 25
9.2 Dimensions in mm [in] . . . . . . . . . . . . . . . . . . . 26
10. Accessories 27

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1. General information
1. General information
■The model CPP10-H pneumatic hand test pump described in these operating
instructions has been designed and manufactured using state-of-the-art technology.
All components are subject to stringent quality and environmental criteria during
production. Our management systems are certified in accordance with ISO 9001 and
ISO 14001.
■These operating instructions contain important information on handling the
instrument. Working safely requires that all safety instructions and work instructions
are observed.
■Observe the relevant local accident prevention regulations and general safety
regulations for the instrument's range of use.
■The operating instructions are part of the product and must be kept in the immediate
vicinity of the instrument and readily accessible to skilled personnel at any time. Pass
the operating instructions on to the next operator or owner of the instrument.
■Skilled personnel must have carefully read and understood the operating instructions
prior to beginning any work.
■In case of a different interpretation of the translated and the English operating
instructions, the English wording shall prevail.
■The general terms and conditions contained in the sales documentation shall apply.
■Subject to technical modifications.
■Further information:
- Internet address: www.wika.de / www.wika.com
- Relevant data sheet: CT 91.10
- Contact: Tel.: [phone]
[e-mail]
Abbreviations, definitions
■Bullet
▶Instruction
1. ... x. Follow the instruction step by step
⇒Result of an instruction
→See ... cross-references

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2. Design and function
2. Design and function
2.1 Overview
1Fine adjustment valve
2Pressure relief valve
3Pump body
4Push rod for pressure/vacuum generation
5Connection hose; length 0.5 m [1.64 ft]
6Pressure adapters for reference pressure measuring instrument and test item can
be freely selected, see chapter 10 “Accessories”.
7Hose connection adapter G ⅛, male thread, to 4 mm quick connector
8T-connector, 2 x G ⅛, female thread to G ⅛, male thread
9Switching valve pressure/vacuum generation
2.2 Description
The model CPP10-H pneumatic hand test pump is used to generate pressure for
testing, adjustment and calibration of mechanical and electronic pressure measuring
instruments through comparative measurements in the low-pressure range.
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2. Design and function
These pressure tests can take place in the laboratory or workshop, or on-site at the
measuring location.
If one connects the instrument to be tested and a sufficiently accurate reference
pressure measuring instrument to the hand test pump, on actuating the pump, the same
pressure will act on both measuring instruments. By comparison of the two measured
values at any given pressure value, a check of the accuracy and/or adjustment of the
instrument to be tested can be carried out.To approach the measuring points exactly,
the fine adjustment valve can be used.
The CPP10-H is a pneumatic hand test pump for low-pressure ranges up to 10 bar
[145 psi], with switching to vacuum generation down to -0.85 bar [-25 inHg].The
CPP10-H, despite its very compact dimensions, enables simple and accurate pressure
generation.The maximum pressure or vacuum achievable is dependent upon the
connected test volume. Through the smooth pressure generation and the integrated
fine adjustment valve, very small positive or negative pressures can be set safely and
precisely.
Via the T-connector and the connection hose, the test item and the reference pressure
measuring instrument can be easily connected.
2.3 Scope of delivery
■Pneumatic hand test pump model CPP10-H
■T-connector
■4 x hose connection adapters
■2 x connecting hose; each 0.5 m [1.64 ft] long
■Connection adapters
■PTFE sealing tape
■Ordered accessories
■Operating instructions
Cross-check scope of delivery with delivery note.

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3. Safety
3.1 Explanation of symbols
WARNING!
... indicates a potentially dangerous situation that can result in serious
injury or death, if not avoided.
CAUTION!
... indicates a potentially dangerous situation that can result in light injuries
or damage to property or the environment, if not avoided.
Information
... points out useful tips, recommendations and information for efficient and
trouble-free operation.
3.2 Intended use
The model CPP10-H pneumatic hand test pump is used to generate pressure for
testing, adjustment and calibration of mechanical and electronic pressure measuring
instruments through comparative measurements in the low-pressure range. These
pressure tests can take place in the laboratory or workshop, or on-site at the measuring
location.This hand test pump has been specifically developed for the generation of
pressures on-site.
The CPP10-H, despite its very compact dimensions, enables simple and accurate
pressure generation of -0.85 ... +10 bar [-25 inHg ... +145 psi] with the possibility of
switching from vacuum generation to low-pressure range.
This instrument is not permitted to be used in hazardous areas!
The instrument has been designed and built solely for the intended use described here,
and may only be used accordingly.
The technical specifications contained in these operating instructions must be
observed. Improper handling or operation of the instrument outside of its technical
specifications requires the instrument to be taken out of service immediately and
inspected by an authorised WIKA service engineer.
Handle the instrument with the required care (protect from humidity, impacts, strong
magnetic fields, static electricity and extreme temperatures, do not insert any objects
into the instrument or its openings). Connectors and female connectors must be
protected from contamination.
The manufacturer shall not be liable for claims of any type based on operation contrary
to the intended use.
3. Safety

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3.3 Improper use
WARNING!
Injuries or damage through improper use
Improper use of the instrument can lead to hazardous situations and
injuries.
▶Refrain from unauthorised modifications to the instrument.
▶Do not use the instrument within hazardous areas.
▶No external pressure loading.
▶Avoid using any force on the control elements of the hand test pump.
Pressure generation
External pressurisation will damage the hand test pump and must be avoided.
■Do not connect any external pressure sources to the pump.
■Generate pressure only using the hand test pump.
Maintenance and cleaning
■Only use the accessories specified and authorized by WIKA.
■The hand test pump must not be soiled and, above all, must not come into contact
with moist, liquid or even aggressive media.
Any use beyond or different to the intended use is considered as improper use.
3.4 Personnel qualification
WARNING!
Risk of injury should qualification be insufficient
Improper handling can result in considerable injury and damage to
property.
▶The activities described in these operating instructions may only be
carried out by skilled personnel who have the qualifications described
below.
Skilled personnel
Skilled personnel, authorised by the operator, are understood to be personnel
who, based on their technical training, knowledge of measurement and control
technology and on their experience and knowledge of country-specific regulations,
current standards and directives, are capable of carrying out the work described and
independently recognising potential hazards.
Special operating conditions require further appropriate knowledge, e.g. of aggressive
media.
3. Safety

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3. Safety
3.5 Labelling, safety marks
The labelling, safety markings must be maintained in a legible condition.
Product label
The product label is attached to the pump body.
1Switching valve for vacuum
2Pressure range
3Model designation
4Switching valve for pressure
www.wika.de
E-Mail: [email protected]
Fax [phone]
Tel. [phone]
63911 Klingenberg
Alexander Wiegand SE & Co. KG
Pressure
/Druck
für/for
PUSH
CPP10-H
Hand Test Pump
-0,85 ... +10 bar pneumatisch / pneumatic
Handprüfpumpe
Vacuum
/Vakuum
für/for
PUSH
4
32
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4. Transport, packaging and storage
4. Transport, packaging and storage
4.1 Transport
Check the pneumatic hand test pump for any damage that may have been caused
during transport. Obvious damage must be reported immediately.
CAUTION!
Damage through improper transport
With improper transport, a high level of damage to property can occur.
▶When unloading packed goods upon delivery as well as during internal
transport, proceed carefully and observe the symbols on the packaging.
▶With internal transport, observe the instructions in chapter
4.2 “Packaging and storage”.
If the instrument is transported from a cold into a warm environment, the formation of
condensation may result in instrument malfunction. Before putting it back into operation,
wait for the instrument temperature and the room temperature to equalise.
4.2 Packaging and storage
Keep the packaging as it will provide optimum protection during transport (e.g. change
in installation site, sending for repair).
Permissible conditions at the place of storage:
■Storage temperature: 0 ... 55 °C [32 ... 131 °F]
■Humidity: 35 ... 85 % relative humidity (non-condensing)
Avoid exposure to the following factors:
■Direct sunlight or proximity to hot objects
■Mechanical vibration, mechanical shock (putting it down hard)
■Soot, vapour, dust and corrosive gases
■Hazardous environments, flammable atmospheres
Store the hand test pump in its original packaging in a location that fulfils the conditions
listed above. If the original packaging is not available, pack and store the instrument as
described below:
1. Place the instrument, along with the shock-absorbent material, in the packaging.
2. If stored for a prolonged period of time (more than 30 days), place a bag containing a
desiccant inside the packaging.