WIKA CPP1200-X User manual

Operating instructions
Betriebsanleitung
EN
DE
Hydraulic comparison test pump, model CPP1200-X
Hydraulische Vergleichsprüfpumpe, Typ CPP1200-X
Hydraulic comparison test pump, model CPP1200-X
avrora-arm.ru
[phone]

EN
DE
2WIKA operating instructions model CPP1200-X
14076968.02 02/2015 EN/DE
Operating instructions model CPP1200-X Page 3 - 36
Betriebsanleitung Typ CPP1200-X Seite 37 - 70
© 2013 WIKA Alexander Wiegand SE & Co. KG
All rights reserved. / Alle Rechte vorbehalten.
WIKA®is a registered trademark in various countries.
WIKA®ist eine geschützte Marke in verschiedenen Ländern.
Prior to starting any work, read the operating instructions!
Keep for later use!
Vor Beginn aller Arbeiten Betriebsanleitung lesen!
Zum späteren Gebrauch aufbewahren!

3
WIKA operating instructions model CPP1200-X
EN
14076968.02 02/2015 EN/DE
1. General information 4
2. Safety 5
2.1 Intended use 6
2.2 Personnel qualication 7
2.3 Personal protective equipment (P.P.E.) 7
2.4 Special hazards 8
2.5 Labelling, safety marks 10
3. Specications 11
4. Design and function 17
4.1 Description 17
4.2 Scope of delivery 17
4.3 Base unit 17
4.4 Function 20
5. Transport, packaging and storage 21
6. Commissioning, operation 22
6.1 Unpacking the hydraulic comparison test pump 22
6.2 Environmental requirement 22
6.3 Assembly of base units 22
6.4 Assembly 23
6.5 Procedure 24
6.6 Completion 25
6.7 Cleaning gauges 26
7. Maintenance, cleaning and recalibration 27
7.1 Periodic maintenance 27
7.2 Corrective maintenance 27
7.3 Cleaning 31
8. Faults 32
9. Return and disposal 34
10. Accessories 35
Appendix: EC Declaration of conformity for model CPP1200-X 36
Declarations of conformity can be found online at www.wika.com.
Contents
Contents

4WIKA operating instructions model CPP1200-X
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14076968.02 02/2015 EN/DE
1. General information
1. General information
■
The model CPP1200-X hydraulic comparison test pump described in the operating
instructions has been designed and manufactured using state-of-the-art technology.
All components are subject to stringent quality and environmental criteria during
production. Our management systems are certied to ISO 9001 and ISO 14001.
■
These operating instructions contain important information on handling the
instrument. Working safely requires that all safety instructions and work instructions
are observed.
■
Observe the relevant local accident prevention regulations and general safety
regulations for the instrument's range of use.
■
The operating instructions are part of the product and must be kept in the immediate
vicinity of the instrument and readily accessible to skilled personnel at any time.
■
Skilled personnel must have carefully read and understood the operating instructions
prior to beginning any work.
■
The manufacturer's liability is void in the case of any damage caused by using
the product contrary to its intended use, non-compliance with these operating
instructions, assignment of insuciently qualied skilled personnel or unauthorised
modications to the instrument.
■
The general terms and conditions contained in the sales documentation shall apply.
■
Subject to technical modications.
■
Further information:
DH-Budenberg
A division of WIKA Instruments Ltd.
- Internet address: www.wika.de / www.wika.com
- Relevant data sheet: CT 31.06
- Application consultant: Tel.: [phone]
Fax: [phone]
[email protected].uk

5
WIKA operating instructions model CPP1200-X
EN
14076968.02 02/2015 EN/DE
1. General information / 2. Safety
WIKA Alexander Wiegand SE & Co. KG
- Internet address: www.wika.de / www.wika.com
- Relevant data sheet: CT 31.06
- Application consultant: Tel.: [phone]
Fax: [phone]
[e-mail]
Explanation of symbols
WARNING!
... indicates a potentially dangerous situation that can result in serious
injury or death, if not avoided.
CAUTION!
... indicates a potentially dangerous situation that can result in light
injuries or damage to equipment or the environment, if not avoided.
Information
... points out useful tips, recommendations and information for ecient
and trouble-free operation.
2. Safety
WARNING!
Before installation, commissioning and operation, ensure that the
appropriate hydraulic comparison test pump has been selected in terms
of pressure range, design and specic measuring conditions.
Non-observance can result in serious injury and/or damage to the
equipment.
Further important safety instructions can be found in the individual
chapters of these operating instructions.

6WIKA operating instructions model CPP1200-X
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14076968.02 02/2015 EN/DE
2. Safety
2.1 Intended use
Comparison test pumps serve as pressure generators for the testing, adjustment and
calibration of mechanical and electronic pressure measuring instruments through
comparative measurements.These pressure tests can take place in the laboratory or
workshop, or on site at the measuring point.
The hydraulic comparison test pump features two connections, for test item and
reference measuring instrument, which can be used in any order. If one connects the
test item and a suciently accurate reference measuring instrument to the test pump,
on actuating the pump, the same pressure will act on both instruments. By comparison
of the two measured values at any given pressure value, a check of the accuracy and/or
adjustment of the pressure measuring instrument under test can be carried out.
The integrated dual-area spindle pump enables rapid lling of the test system and
smooth pressure generation up to 1,200 bar. At the same time, the precise, adjustable
spindle pump also enables ne pressure adjustment.
A control schematic for pressure generation on the instrument base facilitates quick
and easy operation.The pump is further characterised by the spindle which runs
solely within the pump body.This eliminates any harmful bending moment from an
externally running spindle and, especially for eld operation, there is the advantage that
dimensions of this pump do not alter during operation through the rotation of the spindle.
The term “reference measuring instrument” in these operating
instructions refers to any pressure measuring instrument, such as:
pressure gauge, electrical pressure measuring instrument and pressure
transmitter with electrical output.The hydraulic comparison test pump
system is only as accurate as the reference measuring instrument used.
The reference measuring instrument should be regularly calibrated in
order to ensure that its accuracy is maintained.
The instrument has been designed and built solely for the intended use described here,
and may only be used accordingly.
The technical specications contained in these operating instructions must be
observed. Improper handling or operation of the instrument outside of its technical
specications requires the instrument to be taken out of service immediately and
inspected by an authorised DH-Budenberg/WIKA service engineer.
Handle mechanical precision measuring instruments with the required care (protect
from humidity, impacts, strong magnetic elds, static electricity and extreme
temperatures, do not insert any objects into the instrument or its openings).

7
WIKA operating instructions model CPP1200-X
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14076968.02 02/2015 EN/DE
2. Safety
If the instrument is transported from a cold into a warm environment, the formation of
condensation may result in instrument malfunction. Before putting it back into operation,
wait for the instrument temperature and the room temperature to equalise.
The manufacturer shall not be liable for claims of any type based on operation contrary
to the intended use.
2.2 Personnel qualication
WARNING!
Risk of injury should qualication be insucient!
Improper handling can result in considerable injury and damage to
equipment.
■
The activities described in these operating instructions may only be
carried out by skilled personnel who have the qualications described
below.
■
Keep unqualied personnel away from hazardous areas.
Skilled personnel
Skilled personnel are understood to be personnel who, based on their technical training,
knowledge of measurement and control technology and on their experience and
knowledge of country-specic regulations, current standards and directives, are capable
of carrying out the work described and independently recognising potential hazards.
Special operating conditions require further appropriate knowledge, e.g. of aggressive
media.
DH-Budenberg/WIKA can provide dedicated training courses on the correct use of our
products. Please contact your local oce for further details.
2.3 Personal protective equipment (P.P.E.)
The personal protective equipment is designed to protect the skilled personnel from
hazards that could impair their safety or health during work.When carrying out the
various tasks on and with the instrument, the skilled personnel must wear personal
protective equipment.
Follow the instructions, displayed in the work area, regarding personal
protective equipment!

8WIKA operating instructions model CPP1200-X
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2. Safety
The required personal protective equipment must be provided by the operating
company.
Wear safety goggles!
Protect eyes from ying particles and liquid splashes.
2.4 Special hazards
WARNING!
To ensure safe working on the instrument, the operating company must
ensure
■
that suitable rst-aid equipment is available and aid is provided
whenever required.
■
that the operating personnel are regularly instructed in all topics
regarding work safety, rst aid and environmental protection and
knows the operating instructions and, in particular, the safety
instructions contained therein.
WARNING!
Residual media on the hydraulic comparison test pump can result in
a risk to persons, the environment and the equipment. Take sucient
precautionary measures.
2.4.1 Mineral oils health and safety information
DH-Budenberg/WIKA provide hydraulic mineral oil in containers up to 500 ml, labelled
“ISO VG 22”, for use up to 4,000 bar in test pumps. It is no more hazardous than other
common lubricating oils.
It is the nature of the way in which this equipment is used, that there
could be frequent and/or prolonged skin contact; in a few individuals this
could give rise to skin irritation (Keratosis or Dermatitis). The use of an
eective barrier cream and/or protective gloves will greatly reduce this
possibility.

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WIKA operating instructions model CPP1200-X
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14076968.02 02/2015 EN/DE
2. Safety
Description
Closed ash point greater than 120 °C
Storage not above 30 °C
Oral LD 50 15 g per kg body weight
Threshold limit value 5 mg/m³
Fire extinguishing media CO2/dry chemical foam or water fog
Spillage Soak with absorbent clay or proprietary absorbent
Waste disposal Burn or dump in approved area
Emergency treatment of acute eects
Ingestion Do not induce vomiting.
Administer 250 ml milk or olive oil.
The main hazard following accidental ingestion is aspiration
of liquid into lungs.
Aspiration Send to hospital immediately
Inhalation Remove to fresh air, if nausea persists seek medical
attention.
Eye contact Wash with copious amounts of water for at least 10 minutes.
If irritation results or persists, obtain medical advice.
Skin contact Where skin rashes or other abnormalities occur as a result
of prolonged or repeated contact, medical advice should be
obtained as soon as possible.
2.4.2 Other liquids
For some very particular applications we supply specially constructed liquids. Copies of
manufacturer’s data can be sent on request.
If the hydraulic comparison test pump is used with water as the pressure
medium, for pressures greater than 700 bar, it is recommended that a
mixture of 90 % water and 10 % glycerine (by volume) is used.

10 WIKA operating instructions model CPP1200-X
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2. Safety
For an explanation of
symbols, see below.
Date of manufacture
Pressure medium
Pressure range
Serial No.
2.5 Labelling, safety marks
Product label
Explanation of symbols
Before mounting and commissioning the instrument, ensure you read the
operating instructions!
CE, Communauté Européenne
Instruments bearing this mark comply with the relevant European
directives.