Will Burt NIGHT SCAN User manual

NIGHT SCAN UNIVERSAL REMOTE CONTROL SYSTEM
OPERATOR’S MANUAL
(P/N: 5543601Shown)
The Will-Burt Company
169 S. Main Street
Orrville, OH 44667
www.willburt.com
TP-5543301-C, July 2018
© 2018 The Will-Burt Company
Original Instructions

NIGHT SCAN UNIVERSAL REMOTE CONTROL SYSTEM OPERATOR’S MANUAL
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Warranty
Will-Burt warrants its Night Scan®Universal Remote Control System to be free
from defects in material and workmanship for a period of two (2) years, with such
time period running from the date of shipment by Will-Burt. Will-Burt shall not be
responsible for any damage resulting to or caused by its products by reason of
failure to properly install, maintain or store the product; use of the product in a
manner inconsistent with its design; unauthorized service, alteration of products,
neglect, abuse, accident, or acts of God. This warranty does not extend to any
component parts not manufactured by Will-Burt; provided, however, Will-Burt’s
warranty herein shall not limit any warranties by manufacturers of component parts
which extend to the buyer.
THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, AND
NO REPRESENTATIONS, GUARANTEES OR WARRANTIES, EXPRESS OR
IMPLIED, INCLUDING BUT NOT LIMITED TO, A WARRANTY OF
MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, OR NON-
INFRINGEMENT ARE MADE BY WILL-BURT IN CONNECTION WITH THE
MANUFACTURE OR SALE OF ITS PRODUCTS. NO EMPLOYEE,
DISTRIBUTOR, OR REPRESENTATIVE IS AUTHORIZED TO CHANGE THIS
WARRANTY IN ANY WAY OR GRANT ANY OTHER WARRANTY ON BEHALF
OF WILL-BURT.
Claims for defects in material and workmanship shall be made in writing to Will-
Burt within thirty (30) days of the discovery of defect. Failure to provide notice as
required hereby shall be conclusive evidence that the product was in conformity
with the warranty, and Will-Burt shall be released from any and all liability relating
to the product. Will-Burt may either send a service representative or have the
product returned to its factory at Buyer's expense for inspection. If judged by Will-
Burt to be defective in material or workmanship, the product will be replaced or
repaired at the option of Will-Burt, free from all charges except authorized
transportation.
THE REMEDIES OF BUYER SET FORTH HEREIN ARE EXCLUSIVE AND ARE
IN LIEU OF ALL OTHER REMEDIES. THE LIABILITY OFWILL-BURT WHETHER
IN CONTRACT, TORT, UNDER ANY WARRANTY, OR OTHERWISE, SHALL
NOT EXTEND BEYOND ITS OBLIGATION TO REPAIR OR REPLACE, AT ITS
OPTION, ANY PRODUCT OR PART FOUND BY WILL-BURT TO BE DEFECTIVE
IN MATERIAL OR WORKMANSHIP. WILL-BURT SHALL NOT BE LIABLE FOR
COST OF INSTALLATION AND/OR REMOVAL, OR BE RESPONSIBLE FOR
DIRECT, INDIRECT, SPECIAL OR CONSEQUENTIAL DAMAGES OF ANY
NATURE.

NIGHT SCAN UNIVERSAL REMOTE CONTROL SYSTEM OPERATOR’S MANUAL
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Document History
Document Numbers
Dates
Remarks
TP-5543301-00
July 11, 2018
Initial Release
TP-5543301-A
July 13, 2018
Updated Figure 2-2
TP-5543301-B
July 16, 2018
Updated Figure 2-2
TP-5543301-C
July 24, 2018
Updated Section 4.5

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Table of Contents
Safety Summary....................................................................................................................... v
Signal Word Definitions.............................................................................................................................v
General Safety Precautions ......................................................................................................................v
Specific Safety Precautions ..................................................................................................................... vi
Section 1 Introduction.......................................................................................................... 1-1
1.1 Safety Precaution Notification..........................................................................................................1-1
1.2 Manual Organization........................................................................................................................1-1
1.3 Additional Documentation................................................................................................................1-1
1.4 Definitions of Terms .........................................................................................................................1-2
1.5 Specifications...................................................................................................................................1-3
1.6 Major Components...........................................................................................................................1-4
1.6.1 Control Box ...............................................................................................................................1-5
1.6.1.1 Wireless Hand-Held Remote Controller (HHRC)...............................................................1-6
1.6.1.2 Cradle.................................................................................................................................1-7
1.6.2 Harness.....................................................................................................................................1-7
1.6.3 Wired Hand-Held Remote Controller (HHRC) (Optional) .........................................................1-7
Section 2 Installation............................................................................................................ 2-1
2.1 Pre-Installation Check......................................................................................................................2-1
2.2 Installation Equipment......................................................................................................................2-2
2.3 Installation Hardware .......................................................................................................................2-2
2.4 Installation Dimensions ....................................................................................................................2-3
2.5 Night Scan Universal Remote Control System Installation..............................................................2-4
2.5.1.1 Select a Suitable Mounting Location..................................................................................2-4
2.5.1.2 Unpack the Night Scan Universal Remote Control System...............................................2-4
2.5.1.3 Install the Control Box........................................................................................................2-4
2.5.1.4 Wire the Control Box..........................................................................................................2-5
2.6 Test the Installation..........................................................................................................................2-6
Section 3 Operation.............................................................................................................. 3-1
3.1 Pre-Operation Check .......................................................................................................................3-1
3.2 Operation Equipment .......................................................................................................................3-2
3.3 Wireless HHRC Controls..................................................................................................................3-3
3.4 Junction Box Controls ......................................................................................................................3-5
3.5 Quick Reference ..............................................................................................................................3-5
3.6 Wireless HHRC Charging ................................................................................................................3-7
Section 4 Maintenance ......................................................................................................... 4-1
4.1 Pre-Maintenance Check...................................................................................................................4-1
4.2 Maintenance Equipment ..................................................................................................................4-1
4.3 Inspections.......................................................................................................................................4-2
4.4 Cleaning...........................................................................................................................................4-2
4.5 Wireless HHRC Pairing....................................................................................................................4-3
4.6 Wireless HHRC Battery Replacement .............................................................................................4-6
Section 5 Troubleshooting................................................................................................... 5-1

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5.1 Troubleshooting Electrical................................................................................................................5-1
Table of Figures
Figure 1-1 Night Scan Universal Remote Control System........................................................................1-4
Figure 1-2 Control Box..............................................................................................................................1-5
Figure 1-3 Wireless HHRC........................................................................................................................1-6
Figure 1-4 Cradle ......................................................................................................................................1-7
Figure 1-5 Wired Hand-Held Remote Controller.......................................................................................1-7
Figure 2-1 Installation Dimensions............................................................................................................2-3
Figure 2-2 Wiring Diagram (WD-5543601)...............................................................................................2-5
Figure 3-1 Wireless HHRC........................................................................................................................3-3
Figure 3-2 Battery Charger .......................................................................................................................3-7
Figure 4-1 Remove Power to Receiver.....................................................................................................4-3
Figure 4-2 Pairing Plug and Pairing Plug Cord.........................................................................................4-4
Figure 4-3 Buttons and LED......................................................................................................................4-4
Figure 4-4 LED..........................................................................................................................................4-5
Figure 4-5 Receiver LED...........................................................................................................................4-5
Figure 4-6 Remove Screws Securing Belt Clip.........................................................................................4-6
Figure 4-7 Remove Screws Securing Lid .................................................................................................4-6
Table of Tables
Table 1-1 Night Scan Universal Remote System Specifications..............................................................1-3
Table 2-1 Equipment Recommended for Installation................................................................................2-2
Table 2-2 Installation Hardware................................................................................................................2-2
Table 3-1 Equipment Recommended for Operation.................................................................................3-2
Table 3-2 Electrical Specifications............................................................................................................3-7
Table 4-1 Equipment Recommended for Maintenance ............................................................................4-1
Table 4-2 Inspections................................................................................................................................4-2
Table 5-1 Base Codes ..............................................................................................................................5-1
Table 5-2 RCP and Positioner Codes.......................................................................................................5-4
Table 5-3 HHRC Codes............................................................................................................................5-5
Table 5-4 D-TEC Sensor Board Codes ....................................................................................................5-6
Table 5-5 Wireless J-Box and Wireless HHRC Codes.............................................................................5-7

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Safety Summary
This section describes safety precautions for the Night Scan Universal Remote Control System.
These are recommended precautions that personnel must understand and apply throughout
many phases of installation and operation. Be sure the read and understand that entire manual,
and contact The Will-Burt Company with any questions, before performing any procedure
outlined in this manual.
For precautions pertaining to the Night Scan mast, see your Night Scan manual.
Signal Word Definitions
Per the ANSI Z535.4 standard, the following signal words and definitions are used to indicate
hazardous situations:
DANGER indicates an imminently hazardous situation that, if not avoided, will result in death or
serious injury.
WARNING indicates a potentially hazardous situation that, if not avoided, could result in death
or serious injury.
CAUTION indicates a potentially hazardous situation that, if not avoided, may result in minor or
moderate injury. It is also used to alert against unsafe practices.
General Safety Precautions
The following are general safety precautions that are not related to any specific procedures.
These are recommended precautions that personnel must understand and apply throughout
installation, operation, maintenance, and troubleshooting.
Electrocution Hazard! Contact with high voltage will result in death or serious injury. Observe
general safety precautions for handling equipment using high voltage. Do not locate or operate
mast near electrical lines, cables or other unwanted sources of electricity. Be sure to allow
sufficient clearance on all sides of the mast to allow for side sway. Do not operate mast in
lightning. Be certain electrical cables are undamaged and properly terminated. Always
disconnect power before performing service, repair or test operations.
Safety Instruction –Trained Personnel Only! Death or serious injury could result if proper
inspection, installation, operation and maintenance procedures are not observed. Installation,
operation and maintenance to be performed by trained and authorized personnel only. Proper
eye protection should be worn when servicing the mast.

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Safety Instruction –Read Manual! Failure to follow operating instructions could result in death
or serious injury. Read and understand the operator’s manual before using the mast.
Safety Equipment! Helmets or hard hats, eye protection, gloves, and safety shoes must be
properly worn while working in the deployment area. Death or serious injury could result if
proper safety equipment is not properly worn.
Tip Over Hazard! Mast tip over could result in death or serious injury. Do not operate in high
winds. Operate on level ground only. Stand clear of mast and mast payload during operation.
Be certain mast is level and secure before and during installation, operation, and maintenance.
Safety Instruction –Resuscitation Alert! Personnel working with or near high voltages should
be familiar with modern methods of resuscitation. Such information may be obtained from the
Bureau of Medicine and Surgery.
Health and Safety Hazard! Solvent used to clean parts is potentially dangerous. Avoid
inhalation of fumes and also prolonged contact to skin.
Safety Instruction –Do not look at lights! Do not look directly into lights when they are
illuminated. Temporary impairment or permanent vision damage could occur.
Specific Safety Precautions
The following are safety precautions that are related to specific procedures and therefore
appear elsewhere in this publication for emphasis. These are recommended precautions that
personnel must understand and apply during specific phases of installation, operation and
maintenance.
Trained Personnel Only! Only trained and qualified personnel should perform installation
procedures. Only a properly trained and qualified certified electrician should perform electric
installations. Death or serious injury could result if proper installation procedures are not
observed.
Safety Instruction –Mounting Instructions! Be sure to understand all mounting instructions.
The mounting hardware must include proper means to resist vibration loosening such as thread-
locking compound or locking hardware. Failure to follow mounting instructions can result in
death or injury.

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Mounting Structure Hazard! Before operation, be certain the mounting structure is capable of
resisting forces generated from all loading and environmental conditions including, but not
limited to system size and weight, payload size and weight, sail size, wind speed, and ice
loading. The mounting hardware must include proper means to resist vibration loosening such
as thread-locking compound or locking hardware. Mounting the system to a structure unable to
resist the forces generated from customer-specific loading scenario could result in death or
serious injury and could damage the system.
Mast Extension Hazard! Extending mast into obstructions could result in death or serious
injury and could render the mast inoperable and partially extended. Before applying power and
operating the mast, be certain there is sufficient clearance above and to all sides of the
expected location of the fully extended mast and payload. Keep all persons clear of mast and
mast extension. Do not lean directly over the mast.
Relocation Hazard! Relocating the mast during operation or after extension could result in
death or serious injury. Do not relocate the mast during operation or while extended. This
applies especially to masts mounted to vehicles. Operate the mast only if the vehicle is
stationary and the vehicle engine is off.
Safety Instruction –Operation! For outdoor use only. Do not use in areas that have been
classified as hazardous as defined in Article 500 of the National Electric Code.
Safety Instruction –Keep Clear! Keep personnel clear of the Mast System during operation.
Fire Hazard! Do not use in the presence of flammable gases or liquids such as paint, gasoline
or solvents. Do not use in areas of limited ventilation or where high ambient temperatures are
present. Contact with combustible materials can cause ignition resulting in fire or explosion.
Temperature! During charging, the ambient temperature needs to be between 41°F and 113°F
(5°C and 45°C).
Safety Instruction –Power! Make sure all power has been disconnected prior to performing
maintenance.
Batteries! If using non-rechargeable batteries, do not use the charger.

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Damage! Never use acids, alcohol, or thinner when cleaning the Night Scan Wireless Remote
Control System as these may dry up gaskets, significantly reducing the capacity to prevent
water/moisture ingress. Never use high-pressure to clean the Night Scan Wireless Remote
Control System as this may shorten the lifespan of the product or damage it.
Safety Instruction –Roof Access! If mast will be mounted to a vehicle, the operator must
provide safe means to access the roof of the vehicle during installation and maintenance.
Equipment Damage –Qualified Personnel! All persons installing and maintaining this
equipment should be suitably qualified and work to local, regional, and national standards and
codes of practice.
Equipment Damage –Obstruction! Check for and remove any objects that might obstruct
motion, cause binding, or hinder function of the Mast System. Hitting obstructions will cause
damage to the mast.
Equipment Damage –Deviation! Deviation from standard operating conditions and
procedures could cause system failure.

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Section 1 Introduction
Review this manual in its entirety. Contact The Will-Burt Company with any questions before
performing any procedure outlined in this manual. The views depicted in this manual are
provided for clarification and are subject to change without notice. Views are not to scale.
This manual describes installation, operation, and maintenance for the Night Scan Universal
Remote Control System.
This manual does not cover the installation, operation, and maintenance for the Night Scan
mast (e.g. Night Scan Chief, Night Scan Powerlite, or Night Scan Vertical).
1.1 Safety Precaution Notification
Refer to the Safety Summary for precautions to be observed while installing, operating, or
maintaining this equipment.
1.2 Manual Organization
This manual is organized into the following sections:
Section 1 Introduction
Section 2 Installation
Section 3 Operation
Section 4 Maintenance
Section 5 Troubleshooting
1.3 Additional Documentation
In addition to this manual (TP-5543301), see the operator’s manual for your Night Scan mast.
During installation, operation, and maintenance, be sure to follow all appropriate precautions
from your Night Scan mast operator’s manual.
For additional troubleshooting information, Night Scan Product Troubleshooting Guide.
If necessary, contact The Will-Burt Company to obtain these documents.

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1.4 Definitions of Terms
Throughout this manual, the following terms are used:
“Extended” refers to the partial- or fully-raised position that the mast pneumatically goes
to from the stowed position. In the extended position, some or all of the mast sections
have risen.
“LED” stands for Light Emitting Diode.
“Mounting Structure” refers to the overall structure where the Control Box is mounted.
“Night Scan mast” refers to the transportable lighting system that the Night Scan
Wireless HHRC operates (e.g. Night Scan Chief, Night Scan Powerlite, or Night Scan
Vertical)
“Night Scan Universal Remote Control System” refers to the entire wireless control
system (Control Box, Wireless HHRC, harness, and optional accessories).
“RCP” stands for Remote Controlled Positioner.
“Stowed” refers to the position of the mast when the mast is completely retracted. This
position is sometimes referred to as the “nested” position.
“Wireless HHRC” refers to the Night Scan Wireless Hand-Held Remote Controller

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1.5 Specifications
Table 1-1 lists specifications for the Night Scan Universal Remote System.
Table 1-1 Night Scan Universal Remote System Specifications
Functional Characteristic
Specification*
Night Scan Universal Remote Control System
Operating Temperature Range
-22° to 149°F (-30° to 65° C)
Approximate Weight (Entire System)
7.8 lb. (3.5 kg)
Communications Interface
Direct
Communications Frequency
2.4 GHz
Wireless Hand-Held Remote Controller
Approximate Weight
0.88 lb. (400 g) including batteries
Housing Material
Plastic PC
Ingress Protection (IP) Rating
IP65
Ambient Operating Temperature Range
-15°F to 130°F (-25°C to 55°C)
Operating Time
Up to 40 hours of operation (depending on
usage of LED and display)
ISO-13849 for Stop Function
Category 3, PL d
* Note:
Communication frequency is U.S. legal. Customer is responsible for ensuring remote frequency is legal in
country of use.
Dimensions and specifications are provided for reference only and are not intended for vehicle design
purposes.
Optional Wired HHRC specifications not included.
Specifications may be subject to change without notice.

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1.6 Major Components
The major components of the system are:
Control Box (P/N: 5543401)
oWireless Hand-Held Remote Controller (HHRC) (P/N: 5518401)
oCradle (P/N: 5518403)
Harness (P/N: 5543501)
Wired Hand-Held Remote Controller (HHRC) (Optional; Not Shown) (P/N: 4361201)
Figure 1-1 Night Scan Universal Remote Control System

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1.6.1 Control Box
The Control Box (Figure 1-2):
Has an integrated emergency stop button
Has a charging Cradle (P/N: 5518403)
Allows the use of an optional wired HHRC
Figure 1-2 Control Box
Charging
Cradle
Emergency
Stop
Wired HHRC
Terminal

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1.6.1.1 Wireless Hand-Held Remote Controller (HHRC)
The Wireless HHRC (Figure 1-3):
Is used for wireless control of a Night Scan mast
Is lightweight, impact and water resistant hand-held remote controller
Uses an rechargeable internal power source
Has an integrated emergency stop button
Had three LEDs (light-emitting diodes) to indicate when the Wireless HHRC has a
signal, has a low battery, or is charging
Has a 128x64 pixel monochrome OLED (organic light-emitting diode) display
Has a backside belt clip for convenient attachment on the operators belt
Uses an automated frequency jumping technology to ensure a reliable radio
transmission that is resistant to interference
Figure 1-3 Wireless HHRC

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1.6.1.2 Cradle
The Cradle is used to charge the Wireless HHRC. If desired, the customer may order an
additional Cradle (P/N: 5518403) to allow the Wireless HHRC to be charged in a different
location than the Control Box.
Figure 1-4 Cradle
1.6.2 Harness
The Harness is used to electrically connect the Control Box to customer power and to the Night
Scan mast.
1.6.3 Wired Hand-Held Remote Controller (HHRC) (Optional)
The Control Box allows for the use of an optional Wired Hand-Held Remote Controller (Figure
1-5) by plugging the Wired HHRC into the terminal on the Control Box.
Figure 1-5 Wired Hand-Held Remote Controller
Charging
Cradle

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Section 2 Installation
This section describes the installation of the Night Scan Universal Remote Control System and
provides general procedures that must be followed to ensure a successful installation. Use care
to understand and follow all precautions while installing.
2.1 Pre-Installation Check
Before installing the Night Scan Universal Remote Control System, ensure:
All installers read and understand the entire installation procedure
All components are included (Section 1.6)
All required equipment is readily available (Section 2.2)
The mounting structure is level with sufficient room to mount the system (Section
2.5.1.1)
The vehicle is stationary
That the following precautions are understood and followed:
Mounting Structure Hazard! Before operation, be certain the mounting structure is capable of
resisting forces generated from all loading and environmental conditions including, but not
limited to system size and weight, payload size and weight, sail size, wind speed, and ice
loading. The mounting hardware must include proper means to resist vibration loosening such
as thread-locking compound or locking hardware. Mounting the system to a structure unable to
resist the forces generated from customer-specific loading scenario could result in death or
serious injury and could damage the system.
Trained Personnel Only! Only trained and qualified personnel should perform installation
procedures. Only a properly trained and qualified certified electrician should perform electric
installations. Death or serious injury could result if proper installation procedures are not
observed.
Safety Instruction –Mounting Instructions! Be sure to understand all mounting instructions.
The mounting hardware must include proper means to resist vibration loosening such as thread-
locking compound or locking hardware. Failure to follow mounting instructions can result in
death or injury.
Safety Instruction –Roof Access! If mast will be mounted to a vehicle, the operator must
provide safe means to access the roof of the vehicle during installation and maintenance.

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Equipment Damage –Qualified Personnel! All persons installing and maintaining this
equipment should be suitably qualified and work to local, regional, and national standards and
codes of practice.
2.2 Installation Equipment
Table 2-1 lists equipment recommended for installation.
Table 2-1 Equipment Recommended for Installation
Recommended Equipment*
Personal Protective
Safety Glasses
Work Gloves
Nitrile or Vinyl Gloves
Hearing Protection
Hard Hat or Helmet
Safety Shoes
Hand Tools
Appropriate Hardware
(Section 2.3)
Drill
Level
Torque Wrench
Wrenches
Washers or Spacers (For
Shimming)
* Note:
Depending on the local, regional, and national standards and codes of practice, and the environment,
additional personal protective equipment may be necessary.
Additional equipment, including but not limited to electrical components (e.g. wire, switches, fuses, circuit
breakers, etc.), may be required.
When disposing of any disposables or components, do so according to any applicable local, regional, and
national standards and codes of practice.
2.3 Installation Hardware
Table 2-2 describes hardware that may be used during installation.
Table 2-2 Installation Hardware
Hardware*
Supplied By
Notes
Control Box to Mounting Structure
(4) M7 (¼") Sets of
Hardware
Customer
The screws should be sized to length to allow for
the thickness of the Control Box, mounting
structure, any shims, and all mounting hardware
(e.g. flat washers, lock washers, and nuts).
* Unless otherwise indicated, the mounting hardware must include proper means to resist vibration loosening such
as thread-locking compound or locking hardware. Torque all hardware as appropriate for its size and grade.
Additional hardware may be required for additional accessories, or customer-specific applications.