Willoughby WH-2800 Series User manual

INSTALLATION AND
OPERATION MANUAL
PAGE 1
© Rev. 9/2022
1.800.428.4065 TOLL FREE | www.willoughby-ind.com
MODELS:
WH-2800 Series
Patient Care Units
TABLE OF CONTENTS
PRE-INSTALLATION INFORMATION....................... 3
PHYSICAL DIMENSIONS .......................................... 4
ROUGH-IN DIMENSIONS ........................................ 5
CHECKING CONTENTS............................................ 6
INSTALLATION INSTRUCTIONS .................................
Step 1: Unpacking the Patient Care Unit ......... 8
Step 2: Install the Anchors and Backing ........... 8
Step 3: Install the Vacuum Breaker.................... 9
Step 4: Install the WH-2800 Cabinet............... 9
Step 5: Install the Toilet and
Waste Connections...............................10
Step 6: Install the Solid Surface Lavatory
Top to the Cabinet ...............................10
Step 7: Install Faucet and Connect
Water Supply .......................................11
Step 8: Completing Installation ........................11
CARE AND MAINTENANCE ...................................12
DETAIL DRAWINGS......................................................
Stationary PCU Toilet - Wall Waste Outlet
H1490-0078 ..................................................13
Stationary PCU Toilet - Floor Waste Outlet
H1490-0079 ..................................................14
WARRANTY..............................................................15
WILLOUGHBY
HEALTHCARE
PATIENT CARE UNITS

WH-2800 SERIES
PATIENT CARE UNITS INSTALLATION & OPERATION MANUAL
PAGE 2 © Rev. 9/2022
1.800.428.4065 TOLL FREE | www.willoughby-ind.com
(PAGE LEFT INTENTIONALLY BLANK)

WH-2800 SERIES
PATIENT CARE UNITS INSTALLATION & OPERATION MANUAL
PAGE 3
© Rev. 9/2022
1.800.428.4065 TOLL FREE | www.willoughby-ind.com
When installing the Willoughby Industries’ WH-2800 Series Patient Care Units:
Before Step 1 of the Installation Instructions, ensure that rough-ins are in the
correct location.
It is essential that the water supply lines be thoroughly ushed prior to making
nal connection to the hot and cold water supply lines. These lines must be ushed
sufciently to remove the small particles of debris that are inherent with new con-
struction projects.
If this debris is not removed, the valving in these units will be damaged. Do not
attempt to remove the aerators to ush debris out of the lavatory. The damage can
only be xed by replacing the valves. Damage to valves caused by debris will not
be covered by the manufacturer’s warranty.
INSTALLATION NOTICE!
CHECK ROUGH-IN LOCATIONS PRIOR TO INSTALLATION
FLUSH LINES THOROUGHLY PRIOR TO HOOK-UP
PRE-INSTALLATION INFORMATION
INSTALLATION NOTICE!
CHECK ROUGH-IN LOCATIONS PRIOR TO INSTALLATION
FLUSH LINES THOROUGHLY PRIOR TO HOOK-UP

WH-2800 SERIES
PATIENT CARE UNITS INSTALLATION & OPERATION MANUAL
PAGE 4 © Rev. 9/2022
1.800.428.4065 TOLL FREE | www.willoughby-ind.com
PHYSICAL DIMENSIONS- WH-2800 SERIES

WH-2800 SERIES
PATIENT CARE UNITS INSTALLATION & OPERATION MANUAL
PAGE 5
© Rev. 9/2022
1.800.428.4065 TOLL FREE | www.willoughby-ind.com
7-1/2"
3-1/2"
TOILET
WASTE
3/8"
8-1/2"
9" 16"
12-3/16"
12-11/16"
28-15/16"
INLETS, H&C
1-1/8" LAVATORY
C
L
2-1/4" LAV. DRAIN
INLET
1-1/2" TOILET
25-1/2"
18"
WASHER INLET
1-1/8" BEDPAN
25"
16-1/2"
6" 2"
24-3/4"
28-3/4"
BOX INLET
1-1/8" DIALYSIS
BOX DRAIN
2-1/4" DIALYSIS
20"
32"
2" 3-1/8"
11-3/4"
4-1/2"
1"
4-1/4"
NOTES:
- LEFT HAND FIXTURE SHOWN, RIGHT
HAND SYMETRICALLY OPPOSITE
- BACK EDGE OF FLOOR TEMPLATE
MUST CONTACT WALL; ALIGN THE
FLOOR CENTERLINE WITH WALL
WASTE (VARIES BY GPF)
2 1/2" FLOOR OUTLET TOILET
ETCHED TOILET CENTERLINE
10-5/16"
30-11/16"
6-9/16"
POSITION FOR WALL
OUTLET TOILET Z-CLIP
MOUNTING HOLES (3)
POSITION FOR FLOOR
OUTLET TOILET Z-CLIP
MOUNTING HOLES (3)
ROUGH-IN DIMENSIONS- WH-2800 SERIES
WH-2800 FLOOR ROUGH-IN TEMPLATE
WH-2800 BACK-WALL ROUGH-IN TEMPLATE

WH-2800 SERIES
PATIENT CARE UNITS INSTALLATION & OPERATION MANUAL
PAGE 6 © Rev. 9/2022
1.800.428.4065 TOLL FREE | www.willoughby-ind.com
CHECK CONTENTS
• Separate all parts from packaging and make sure all parts are accounted for before
discarding any packaging material. If any parts are missing, do not attempt to install
WH-2800 Series Patient Care Unit until you obtain the missing parts.
NOTE: Before beginning installation, all supply, drain and waste piping for the
WH-2800 Series must be completed according to specied rough-ins. If you have not
received rough-in details, please contact Willoughby Industries, Inc. [phone]
 IMPORTANT: These installation instructions
cover all of the Willoughby Industries Inc.
WH-2800 Series Patient Care Units. Simply
omit the steps which do not apply to the
model you are installing.
 IMPORTANT: Flush all the water supply
lines before making connections.

WH-2800 SERIES
PATIENT CARE UNITS INSTALLATION & OPERATION MANUAL
PAGE 7
© Rev. 9/2022
1.800.428.4065 TOLL FREE | www.willoughby-ind.com
□Hardware for waste outlet connections
□Gasket for waste outlet connection
□Shims (for toilet or cabinet installation if necessary)
□Supply piping to toilet, faucet, foot valve, vacuum breaker, bedpan washer (AS NEEDED)
□Waste outlet piping to toilet
□P-trap and drain piping
□Silicone caulk
□Proper mounting hardware
 WARNING: Willoughby Industries does not assume any
responsibility for personal injury or damage to equipment due
to an improperly installed WH-2800 Series Patient Care Unit.
REQUIRED INSTALLATION SUPPLIES

WH-2800 SERIES
PATIENT CARE UNITS INSTALLATION & OPERATION MANUAL
PAGE 8 © Rev. 9/2022
1.800.428.4065 TOLL FREE | www.willoughby-ind.com
INSTALLATION INSTRUCTIONS
Step 1: Unpacking the Patient Care Unit
1.) Remove the packaging around the unit.
2.) Locate wall and oor mounting templates (skid will be marked) and set aside.
(DO NOT DISCARD)
NOTE: Templates are not to be installed as part of the cabinet. They are only used to
 speciyrough-inmeasurements.
Step 2: Install the Anchors and Backing
1.) Select the location where the WH-2800 is to be installed. Using the supplied templates,
mark all mounting and rough-in locations.
Make sure that the intended anchor locations will provide adequate backing to support the
installed patient care unit. If adequate backing does not exist, install appropriate support
backing or relocate unit before proceeding with installation (backing provided by others).
NOTE: Lay out anchor locations for the foot valve if required.
2.) Remove the template.
3.) Install appropriate oor anchors to mount the toilet Z-clip securely to the oor (hardware
supplied by installer).
4.) For wall outlet toilets, install the appropriate oor anchors in the specied locations.
NOTE:Iftheoorconcreteislightweightorlessthan4”thick,throughboltingtosteel
 anglesundertheoorisrecommended(hardwaresuppliedbyinstaller).
5.) Install adequate backing for mounting the cabinet securely to the wall.
NOTE:Adequatebackingandmountinghardwarebyothers.

WH-2800 SERIES
PATIENT CARE UNITS INSTALLATION & OPERATION MANUAL
PAGE 9
© Rev. 9/2022
1.800.428.4065 TOLL FREE | www.willoughby-ind.com
INSTALLATION INSTRUCTIONS (CONT.)
Step 4: Install the WH-2800 Cabinet
1.) Locate cabinet in place for installation.
2.) Once the cabinet is level, secure cabinet to wall through horizontal mounting slots with
proper hardware.
NOTE:Mountinghardwarebyothers.
Step 3: Install the Vacuum Breaker for the WH-2800 Patient
Care Unit w/ Bedpan Washer
1.) Install the vacuum breaker (supplied by others) to the wall per local code.
NOTE:Thevacuumbreakermustbemountedonthewallaminimumof6’fromtheoor
 alongthecenterlineofthevalve.
2.) Connect the wall piping to the inlet and outlet on the vacuum breaker.
3.) Before installing the cabinet, connect the vacuum breaker outlet to the bedpan washer inlet.
NOTE:Allotherplumbingconnectionsaremadeafterthecabinetisinstalled.

WH-2800 SERIES
PATIENT CARE UNITS INSTALLATION & OPERATION MANUAL
PAGE 10 © Rev. 9/2022
1.800.428.4065 TOLL FREE | www.willoughby-ind.com
INSTALLATION INSTRUCTIONS (CONT.)
Step 6: Install the Solid Surface Lavatory Top to the Cabinet
1.) Install the drain assembly inside the lavatory top.
2.) Apply a bead of silicone caulk around the outer top edge of the cabinet and between the
lavatory top and the wall.
3.) Set the lavatory top in place on the cabinet making sure the back is ush with the wall. Clean
up excess caulk around the countertop edge.
Step 5: Install the Toilet and Waste Connections
1.) Slide toilet into position over the Z-clip installed in Step 2.
2.) Connect the toilet to the oor/wall waste outlet with an appropriate gasket. Square the toilet to
the back wall.
3.) Level and support the toilet solidly at the four corners using shims, if needed
(shims supplied by installer).
4.) Secure the toilet in place with appropriate hardware.
NOTE:Ifthewasteoutletisthroughtheback,useano-hubtypeconnector  
 (availableasanoption).
5.) On WH-2800 models with a back waste connection, tighten the connector clamps at this time.

WH-2800 SERIES
PATIENT CARE UNITS INSTALLATION & OPERATION MANUAL
PAGE 11
© Rev. 9/2022
1.800.428.4065 TOLL FREE | www.willoughby-ind.com
INSTALLATION INSTRUCTIONS (CONT.)
Step 7: Install Faucet and Connect Water Supply
NOTE:Pleaserefertofaucetmanufacturer’srecommendedinstallationinstructions.
Step 8: Completing Installation
1.) Connect the ush valve outlet to the water closet.
NOTE:Tightenallushvalveconnections.
2.) Connect the ush valve water supply pipe to the ush valve 1” NPT inlet.
3.) Install Push Button Actuator plastic tubing.
4.) Install the P-trap (supplied by installer) to the sink drain, and then connect the P-trap to the
drain pipe (piping supplied by installer).
5.) On models with a bedpan washer sprayer, connect sprayer hose to vacuum breaker outlet
inside cabinet.
6.) Check all water and waste connections for leaks.

WH-2800 SERIES
PATIENT CARE UNITS INSTALLATION & OPERATION MANUAL
PAGE 12 © Rev. 9/2022
1.800.428.4065 TOLL FREE | www.willoughby-ind.com
Solid Surface Care
Aquasurf® surfaces may be easily cleaned using conventional cleaning agents such as an ammonia
based liquid cleaner, (glass cleaner).
Dry stains on a matte nish can be removed with a 3M Scotch-Brite gray scouring pad or a mild
abrasive cleaner.
Burns or scorches can be removed by sanding with coarse grit sandpaper followed by ner grit
(220) sandpaper. Follow sanding with a 3M Scotch-Brite gray pad (or equivalent) to match nish of
sanding area to surrounding area. A nal bufng may be required on polished surfaces. Accidental
nicks or chips can be repaired with special patch kits available in all Aquasurf® colors.
Avoid exposing Aquasurf® surfaces to strong chemicals such as acetone’s; paint removers
and sulfuric acid or hydrochloric chemical cleaners. Exposure to strong chemicals may result in
permanent damage to Aquasurf® surfaces.
Stainless Steel Care
Stainless Steels are basically alloys of iron and chromium and are corrosion resistant. Stainless
steel has a bright surface that is easy to clean and is free from oxides. Therefore, cleaning of
stainless steel is relatively simple and easy if done on a regular basis.
Frequency of cleaning should depend on the rate at which the xture becomes dirty. Remember
that fresh (soft) deposits of all kinds are relatively easy to remove, while removing older (hard)
deposits are much more difcult. Establish a cleaning SCHEDULE.
Routine cleaning should involve ordinary soap or detergent and water, applied with a sponge,
brush or cloth. Baking soda, borax or any of several non-abrasive commercial cleansing agents
can help hasten the cleaning action. After scrubbing, rinse THOROUGHLY and wipe dry.
DO NOT use common steel wool, scouring pads, scrapers, wire brushes, les or other steel tools to
clean stainless steel. Such items will scratch the surface or leave small particles of iron imbedded
in the surface, which will eventually rust and stain the surface - even appearing as if the stainless
itself was rusting.
Certain chemical compounds, if used on stainless steel, can give the appearance of rust and if
allowed to stand for long periods of time, can pit the surface of even stainless. Products containing
hydrochloric acid, muriatic acid or potassium hydrochloride can ruin the surface.
CARE AND MAINTENANCE

WH-2800 SERIES
PATIENT CARE UNITS INSTALLATION & OPERATION MANUAL
PAGE 13
© Rev. 9/2022
1.800.428.4065 TOLL FREE | www.willoughby-ind.com
DRAWING: STATIONARY PCU TOILET - WALL WASTE OUTLET
7-1/2"
23-5/8"
3/5/15
A1 OF 1
H1490-0078
1:8
N/A
PART #:
PETWS-1490-FM-BS-HC-1.6-DC
EXCEPT AS 3 PLCS:
ANGLE: 3/5/15
TOILET ASSEMBLY-PATIENT CARE- 17" TALL
SHEET:REV.:
ORIG.:REVISION:
SCALE: REF.:
MAT'L: TITLE / DESC.:
NOTED
SIZE: EEF
2 PLCS:
TOLERANCES A
Indianapolis, Indiana
1
FRACTIONS: EEF
0.03 0.015 1/32"
Willoughby Industries, Inc.
STANDARD
BACK VIEW
STANDARD STAIONARY TOILET FOR PATIENT CARE UNIT W/ WALL WASTE OUTLET
ATTACH TO FLOOR W/ Z-CLIP (PROVIDED), ANCHORING HARDWARE BY OTHERS
1" WIDE STRUT WELDED TO BOTTOM OF TOILET SKIRT FOR Z-CLIP
OF Z-CLIP SLOTS
15-5/8" TO C
L
1"
C
L
16-1/8"
SLOT C
L TO SLOT
17"
FLUSH INLET 1-1/2" M.I.P 2-1/2' O.D.
WASTE EXTENSION
16"
7-1/2"
4-1/2" 4-1/2"
16"
(2) 1/2" SEAT
MOUNTING HOLES
WHITE
11-7/8" 5-7/16"
1-1/8"
4-3/4"
WILLOUGHBY

WH-2800 SERIES
PATIENT CARE UNITS INSTALLATION & OPERATION MANUAL
PAGE 14 © Rev. 9/2022
1.800.428.4065 TOLL FREE | www.willoughby-ind.com
DRAWING: STATIONARY PCU TOILET - FLOOR WASTE OUTLET
23-5/8"
17"
1-1/2" M.I.P. FLUSH INLET
(4) 3/4"
MOUNT HOLES
7-1/2"
16"
4-1/2" 4-1/2"
16"
17"
(2) 1/2" SEAT MOUNTING HOLES
(2) 3/8" FLOOR ANCHOR HOLES
FASTENERS BY OTHERS
6"
1-1/8"
2-7/8"
11-7/8"
5-7/16"
8"
1
Indianapolis, Indiana
EEF EEF 3/5/15
3/5/15
A1 OF 1
H1490-0079
1:8
N/A
2 PLCS: SIZE:
TOILET ASSEMBLY-PATIENT CARE- 17" TALL
SHEET:REV.:
ORIG.:REVISION:
SCALE: REF.:
MAT'L:
PART #:
A
ANGLE:
PETF-1490-FM-BS-HC-1.6-DC
TITLE / DESC.:
FRACTIONS:
3 PLCS:
EXCEPT AS
TOLERANCES
NOTED
0.03 0.015 1/32"
Willoughby Industries, Inc.
STANDARD
FLOORWASTE OUTLET
WHITE
STANDARD STATIONARY TOILET FOR PATIENT CARE UNITS W/
1.6 GPF
1" WIDE STRUT WELDED TO BOTTOM OF TOILET SKIRT FOR Z-CLIP
BY OTHERS ANCHORING HARDWARE Z-CLIP (PROVIDED) ATTACH TO FLOOR W/
2-1/2" O.D. FLOOR WASTE
CONNECTION W/ 7-1/2"
GASKET FLANGE
OF Z-CLIP SLOTS
15-5/8" TO C
L
1" OFFSET
WILLOUGHBY

WH-2800 SERIES
PATIENT CARE UNITS INSTALLATION & OPERATION MANUAL
PAGE 15
© Rev. 9/2022
1.800.428.4065 TOLL FREE | www.willoughby-ind.com
Aquasurf® Solid Surface Products are a homogeneous blend of resins, mineral ller and colorant
manufactured for panels, molded and/or shaped products and components. Aquasurf® Solid
Surface products provide a luxurious appearance with the durability of stain proof, impact resistant,
burn resistant material with ease of maintenance and cleaning.
Willoughby Industries, Inc. warrants to commercial and institutional purchasers only that each unit
will be free from defects in workmanship and materials under normal use and service upon the
following terms and conditions. The period during which Aquasurf® components are warranted as
follows:
1. Aquasurf® solid surface components are warranted for 2 years from date of shipment.
2. All other components warranted for 1 year from date of shipment.
This warranty does not cover installation or any other labor charges and does not apply to any
components damaged by accident, abuse, improper installation or improper maintenance. This
warranty does not cover any installation that did not comply with national, state and local building,
plumbing or electrical codes. The warranty is limited to replacing or repairing at Willoughbys option,
transportation charges prepaid by the purchaser, any Aquasurf® component or part which upon our
inspection shall be deemed as defective within the limitations of this warranty. The replacement or
repair of defective units as stated in this warranty shall constitute the sole remedy of the purchaser
and the sole liability of Willoughby Industries, Inc. Willoughby Industries, Inc. shall not otherwise be
liable under any indirect damages caused by defects in the repair or replacement thereof.
This warranty only extends to commercial and institutional purchasers and does not extend to any
others, including consumer customers of commercial institutional purchasers. This warranty is in
lieu of all other warranties, expressed or implied, including implied warranty of merchantability or
tness or a particular purpose or otherwise.
WARRANTY