Wilson Electronics 9506-2200 Troubleshooting guide

8
SM-275
SPECIFICATIONS
PROBLEM CAUSE & SOLUTION
No power or Main Switch not lit up
when unit is plugged into power out-
let
Power is not on
—flip Main switch to ON position
GFCI Plug not reset
—press reset button on GFCI
GFCI Plug defective
Main switch defective
Main Switch lit up but motor not
turning when activated Leakage in air-activated switch system
—defective Foot Pedal
—defective air switches
Defective motor
Short-circuit of wiring
Main Switch lit up & motor hums or
runs only in reverse when activated. Defective air switches
—replace air switch
Motor running but Flexible Shaft not
turning Broken Safety Coupling
Motor running but no water output
at end of Flexible Shaft Water supply not turn on
Defective Solenoid Valve
Motor running and water drips in-
side unit —Worn Teflon seal inside Motor Connector
—Leakage in tube or tube fittings
Unit running rough and/or noisy Lack of lubrication in Motor Connector
—grease ball bearings inside Motor Connector
through grease fitting through access hole in
bottom of unit
—replace worn or corroded ball bearings in
Motor Connector
TROUBLE-SHOOTING
MODEL 9506-2200 9600-2200
VOLTAGE 220 220
FREQUENCY 50 50
HORSEPOWER 1/2 1/2
RPM 1725 1725
WEIGHT (LBS) 35 55
DIMENSIONS 10”H 18”W 8 1/2”D 12”H 23”W 11 1/2”D
Thomas C. Wilson, LLC
21-11 44th Avenue, Long Island City, New York 11101
Tel: [phone] Fax: [phone] http://www.tcwilson.com
E-mail: [email protected]
SM-275
Thomas C. Wilson, LLC
21-11 44th Avenue, Long Island City, New York 11101
Tel: [phone] Fax: [phone] http://www.tcwilson.com
E-mail: [email protected]
TO REDUCE THE RISK OF INJURY AND EQUIPMENT DAMAGE
USER MUST READ AND UNDERSTAND OPERATOR’S MANUAL.
Rev: A, 1/20/2015
OPERATING INSTRUCTIONS
&
SERVICE MANUAL
WILS-AWAY
ELECTRIC TUBE CLEANER
9506-2200
9600-2200

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UM-275
SAFETY INSTRUCTIONS
1. KNOW YOUR POWER TOOL. Read this service manual carefully.
2.
WEAR STEEL TOE PROTECTIVE SHOES.
Operator must wear steel toe shoes during
operation and transpostation.
WEAR PROPEL APPAREL. No loose clothing
or jewelry to get caught in mov-ing parts. Rubber
gloves and footwear are recommended when
working outdoors.
4.
READ AND UNDERSTAND ALL INSTRUCTIONS
Failure to follow all instructions listed below, may result in
accident, fire and/or personal injury.
SAVE THESE INSTRUCTIONS
WA R N I N G !
!
7
3.WEAR EAR PROTECTION. Operator must wear
ear protection and safety glasses. Also face or
dust mask if cutting operation is dusty.
UM-275
• Normal conditions: Operate at temperatures up to 250ºF (121ºC).
• Hazardous conditions: Operate at temperatures up to 104ºF (40ºC).
• Protect unit from dirt and moisture.
• Use ONLY compressed air to drive motor.
• Air lines connected to motor should be the same size or the next size lar-
ger than the inlet port for efficient output and speed control.
• Protect all surrounding items from exhaust air.
• Bearings are grease packed.
• Use Gast #AD220 or a detergent SAE#10 automotive engine oil for lubri-
cating.
• Motors are to be used in commercial installations only.
•This motors is not designed for use in hazardous atmospheres.
•Air supply, directional control valve and pressure regulator should be se-
lected based upon the air consumption of the motor.
Product Use Criteria
Improper environment, installation and operation can result in severe personal
injury and/or damage to property.
Qualified personnel must perform all work to assemble, install, operate, maintain
and repair air motor.
Qualified personnel must follow:
• These instructions and the warning and information labels on the motor.
• All other drive configuration documents, startup instructions and circuit diagrams.
• The system specific legal regulations and requirements.
• The current applicable national and regional specifications regarding explosion pro-
tection, safety and accident prevention.
Do not operate this machine on high ground
or on a slope.
5.

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SM-275
3
SM-275
ASSEMBLY
The WILS-AWAY Tube Cleaner may be set up with its built-in dolly for operator
convenience. Follow the assembly instructions below:
1. Set the WILS-AWAY on its end with aluminum Motor Connector facing up.
Insert the Dolly Handle through square hollow brackets.
2. Insert Clevis Pins through lower hole on both sides.
3. Pull Handle up until it stops and insert the Quick-Release Pin through the bracket
and the upper hole of Handle on both sides.
4. Insert Axle through bracket at bottom. Mount wheel onto Axle on both sides.
5. Tighten Stop Nuts with a wrench to secure the wheels. Tighten just enough so
that the wheel will spin freely.
OPERATING POSITION
The WILS-AWAY tube cleaner may be operated with or without the dolly in
place. However, it should be only with the top side (side with carrying handle) up,
as illustrated below:
UP
MAINTENANCE
· Note: Remove the plug from the power outlet before carrying out any adjustment
service or maintenance.
·Safety coupling replacement: A 80 in-lb Safety Coupling (#9600-0102) is sup-
plied within the motor connection assembly as standard (Kit includes a spare).
This will break if the shaft is overloaded by forcing cleaning tool within the tube.
A hook type removal tool (#9600-0055) is supplied for removing this broken unit.
Engage the far end of the broken coupling with this tool and pull the coupling out.
· Storage: To store, disconnect water supply hose and foot pedal. Disconnect flexi-
ble shaft from machine. Dry out the shaft with an air blast through a hose fitting
(optional #9614) attached to large aluminum coupling. Store the tube cleaner in a
dry, heated place.
· Lubrication: Periodically, grease ball bearing inside motor connector housing
through grease fitting, usually every 200 hours of services.
· Replacement of cords or electrical components: If supply cord is damaged, it
must be replaced by a special cord or assembly available from the factory. avail-
able from the factory
LIST OFACCESSORIES
Single Foot Pedal #9600-0059
Dual Foot Pedal #9600-0015
Dolly #9600-0134
Shaft Lubricator #9675-0000
Safety Coupling & Remove Tool #9600-0136
Flexible Shaft & Casing #9720-00xx, #9722-00xx, #9724-00xx, #9726-00xx
Expanding Brushes #9900-x00x, #7000-x00x, #2456-x00x, #2463-x00x ( Max. Speed
= 1725/min.)
Spiral Brushes #61746-x0xx, #62501-x0xx ( Max. Speed = 1725/min.)
EXPLANATION OF SYMBOLS USED:
no----------------------------------------rated no load speed
V---------------------------------------------------------volts
A-----------------------------------------------------amperes
Hz---------------------------------------------------------hertz
W---------------------------------------------------------watts
kW----------------------------------------------------kilowatts
/min.----------------------------------revolutions per minute
-----------------------------------------alternate current
-----------------------------------------ground terminal
I -----------------------------------------------------power on
O-----------------------------------------------------power off

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SM-275
OPERATION
1. Remove electrical cord from storage compartment and plug it in a properly
grounded outlet. Press the reset button on the GFCI plug.
2. Flip the main switch on the side panel. The pilot light should go on indicating
power is on.
3. Remove foot pedal from box and connect its tube end to air spout on side panel.
For single direction applications, connect tube to air spout marked FORWARD
(clockwise rotation viewing from back of machine). For bi-direction applications,
connect tubes to air spouts according to labels attached. NOTE: Remote air
switches operate at alternate action (step on/step off) in FORWARD mode and at
momentary action in REVERSE mode.
4. Select flexible Shaft as required for tube size to be cleaned. Uncoil and stretch
out to straighten it as much as possible. Pull male Square extending from large
aluminum coupling out about an inch. Insert this square into coupling within mo-
tor connection on box end. Box may be set on opposite end to facilitate this. Se-
curely hand-tighten large aluminum coupling with seal quad-ring captive within
onto motor connector assembly.
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SM-275
5. Connect water hose to water inlet with strainer within. Turn water supply on.
Solenoid valve only opens to allow water through when the motor is running.
6. Position hose clamp or place a mark on outside of flexible shaft to retain brush or
cleaning head just within tube on opposite end.
7. Place the foot pedal at a point close to the tube sheet. Hold the end of the flexible
shaft with one hand about three inches from the cleaning head; making sure it is
held away from your body and then depress the foot pedal.
8. The electric motor will operate and drive the flexible shaft, which in turn rotate
the cleaning head. At the same time, water will pass through the machine and out
at the end of the casing near the cleaning head.
9. Feed the shaft with cleaning head through tube to clean and loosen deposits in-
side tube.
11.For bi-direction applications involving internally-spiraled tubes, use spiral
brushes only. These spiral brushes have a jam nut on shank to retain itself in
shaft during operation. An optional dual foot pedal (#9600-0015) is required for
this application.
12.Observe the following operation guidelines:
· Only feed uncoiled flexible shaft into tube.
· Do not force cleaning head within tube. If any resistance is felt, back off two
inches or so and re-feed shaft until it moves easily through the tube. If this
fails, use a smaller cleaning head or one intended for plugged tube applica-
tion.
· Keep bends in shaft minimal and avoid sharp ‘S’ bend.
· Do not allow tools to come out of other end of tube.
10.Place a bucket in front of the tube to collect water. Wear non-slippery work boot
to avoid slipping on wet ground surface.
Shaft Connection
Water Hose
Connection