WilTec 62850 User manual

Operation Manual
Portable Band Saw
62850
Illustration similar, may vary depending on model
Read and follow the operating instructions and safety information before using for the first time.
Technical changes reserved!
Due to further developments, illustrations, functioning steps and technical data can differ insignific-
antly.
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The information contained in this document may alter at any time without previous notice. It is prohib-
ited to copy or spread any parts of this document in any way without prior written allowance. ll rights
reserved.
The WilTec Wildanger Technik GmbH cannot be held accountable for any possible mistakes in this
operating manual, nor in the diagrams and figures shown.
Even though, the WilTec Wildanger Technik GmbH has undergone biggest possible efforts to ensure
that the operating manual is complete, faultless and up to date, mistakes cannot be entirely avoided.
If you should find a mistake or wish to make a suggestion for improvement, we look forward to hearing
from you.
Send an e-mail to:
[email protected]
or use our contact form:
https://www.wiltec.de/contacts/
The most recent version of this manual in various languages can be found in our online shop via:
https://www.wiltec.de/docsearch
Our postal address is:
WilTec Wildanger Technik GmbH
Königsbenden 12
52249 Eschweiler
Germany
Do you wish to pick goods up? Our pick-up address is:
WilTec Wildanger Technik GmbH
Königsbenden 28
52249 Eschweiler
Germany
To shorten the waiting time and allow for a rapid on-site transaction, we ask you to call us previously
or placing your order via the webshop.
E-mail: [email protected]
Tel:[phone]
Fax: [phone]
To return orders for exchange, repair or for other purposes, please use the following address. tten -
tion! To allow for a smooth execution of your complaint or return, it is important to contact our cus -
tomer service team before returning the goods.
Returns Department
WilTec Wildanger Technik GmbH
Königsbenden 28
52249 Eschweiler
E-mail: [email protected]
Tel:[phone]
Fax: [phone]
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Introduction
Thank you for purchasing this quality product. o minimize the risk of injury we urge that our cli-
ents take some basic safety precautions when using this device. Please read the operation in-
structions carefully and make sure you have understood its content.
Keep these operation instructions safe.
Safety Instructions
General Safety Instructions
Warning! Keep this manual safe and make sure it is accessible at all times. This operation manual
contains important information concerning the safety, operation, maintenance and storage of this prod-
uct. Carefully read all the information and familiarise yourself with the device before using it as the use
of the device might otherwise cause property damage as well as severe injuries and may even lead to
death.
Work Area Safety
lways keep your working area clean and well-lit. Cluttered or insufficiently lit working areas
increase the risk of accident.
Do not operate the device in explosive environments or in the vicinity of flammable sub-
stances, liquids, gases or dusts. The use of this device may create sparks that could poten-
tially ignite gases or dust.
Keep bystanders away from the working area while operating the device as distractions may
lead to a loss of control.
Electrical Safety
The power plug of the device has to match the power socket and must not be altered in any
way. Matching sockets and original plugs minimise the risk of electric shock.
Do under no circumstances attempt to modify the device, its accessories or its power plug.
Modified devices are dangerous and their use carries a great risk of accidents and electric
shock.
Do not use adapter plugs with earthed power tools.
void physical contact with earthed objects and surfaces such as pipes, stoves or refrigerat-
ors. n earthed body increases the risk of electric shock, when working with a power tool.
Keep this tool safe from moisture, rain as well as other sources of water. Water permeating
the device will damage it and greatly increase the risk of electric shock.
Do not pull at the power cord of the device and do not abuse it to lift, carry or hold the device.
Do not expose the power cord to heat, oil, sharp edges or moving parts and make sure it is
not bent or pinched. Damaged or entangled cables greatly increase the risk of electric shock.
lways check the cable for signs of damage or wear before using the device. Do not use the
tool if its power cord or plug are damaged and make sure to have it replaced by a qualified
electrician before the device is operated again.
Damaged or worn cables must not be repaired and have to instead be replaced by a qualified
electrician.
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When using the device outside, make sure to use an appropriate extension cord suitable for
outdoor use in order to decrease the risk of electric shock.
The use of the device in wet environments (e.g. rain) is strictly prohibited. If the use of the
device within an environment with high moisture levels cannot be avoided, make sure to equip
it with a fault-current circuit breaker in order to decrease the risk of electric shock.
Personal Safety
lways stay attentive and do not use this device while being tired or exhausted or under the
influence of alcohol, drugs or medication.
Take all necessary precautions in order to prevent an accidental operation of the device. Do
not press the trigger when carrying the device and make sure it has been turned off, before
connecting it to a power supply. loss of control can lead to property damage and severe in -
juries.
lways wear appropriate protective gear including, but not limited to safety goggles, ear pro -
tection, safety gloves and non-skid safety shoes when operating the device.
Ensure that all adjusting tools or wrenches have been removed from the device before switch-
ing it on. djusting tools might get caught up in moving parts and cause damage to the device
as well as severe injuries.
Do not overreach and always ensure a safe stand.
lways make sure to treat power tools with care, to keep them clean, sharp and in pristine
condition by performing maintenance on a regular basis in order to ensure a flawless function-
ality. Sharp and clean tools are easier and safer to handle while poorly maintained tools in-
crease the risk of accidents.
Make sure that moving parts can move without any kind of obstruction before starting the
device. Devices equipped with connections for dust extraction and collection equipment
should only be used along with said equipment in order to relate dust related hazards.
Damaged or worn power tools must not be operated as their condition greatly affects their per-
formance and safety. Have damaged parts be repaired or replaced by a qualified electrician
and do not use the device unless it is in pristine condition.
lways store the device in a dry and safe place inaccessible to children and unauthorised indi-
viduals.
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Power ool Use and Care
Only use tools for their intended purpose and always operate them at a speed appropriate for
them. Forcing a tool decreases its efficiency and increases the risk of accidents.
Do not use power tools if their switches do not function correctly and the tools cannot be
turned on or off properly. ny power tool that cannot be controlled with the switch is danger-
ous, must not be used and has to be repaired.
Disconnect the plug from the power supply and/or remove the battery pack from power tools
before making any adjustments, changing accessories or storing them. Such preventive safety
measures reduce the risk of accidentally starting the power tool.
Store idle power tools out of the reach of children and do not allow individuals unfamiliar with
the tool or the content of this operation manual to operate the power tool. Power tools are dan-
gerous in the hands of untrained users.
Maintain power tools regularly. Ensure that moving parts are not misaligned, jammed, worn or
damaged in any way. Damaged or worn parts may affect the operation of the tool and may
cause accidents. In case of one or more parts being damaged or showing signs of wear, make
sure to replace the affected part before the power tool is used again.
Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp blades are
less likely to jam and can be controlled more easily.
Use the power tool as well as its accessories and tool bits etc. in accordance with the instruc -
tions found within this operation manual, taking into account the working conditions and the
work to be performed. Using the power tool for operations deviating from its intended purpose
may result in hazardous situations and lead to property damage as well as severe injuries.
Service
Have your power tool serviced by qualified personnel and make sure that only identical parts of equal
quality are used as spare parts. This will ensure that the safety of the power tool is maintained.
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Portable Band Saw Specific Safety Information
lways hold this power tool by its insulated gripping surfaces during operation as cutting ac-
cessories or other metal parts may come in contact with hidden live wire sources.
Never leave this tool unattended and do not put it down until its blade comes to a complete
stop as the tool can get out of control, if moving parts make contact with a surface.
Before each use, make sure the Tension Handle is in its closed position, tightening the blade.
lways ensure that the cutting material is securely fastened down before beginning to work on
it. Work slowly and carefully when performing tasks such as cutting corners, sharp edges or
ragged welds in order to avoid snagging.
Cutting material as well as the motor housing of the tool can get very hot during operation.
Take breaks on a regular basis in order to allow the device to cool down and to thereby pro -
long its work life and minimise the risk of injury.
Maintain labels and nameplates on the tool. These carry important safety information and
need to be readable at all times.
lways be sure to prepare to begin work before turning on the tool in order to avoid unneces-
sarily starting the same.
When using this handheld power tool, make sure to always maintain a firm grip on it, using
both hands to resist starting torque.
lways make sure to properly turn the tool off and to disconnect it from its power source when
it is not in use.
lways make sure that this tool is inaccessible to children in order to prevent them from play-
ing with it.
People with pacemakers should consult their physician(s) before use. Electromagnetic fields
in close proximity to heart pacemaker could cause pacemaker interference or pacemaker fail-
ure. In addition, people with pacemakers should avoid operating alone. Do not use with power
switch locked on. Properly maintain and inspect to avoid electrical shock. ny power cord
must be properly grounded. Ground Fault Circuit Interrupter (GFCI) should also be implemen-
ted – it prevents electrical shock.
The warnings, precautions and instructions contained in this operation manual cannot cover
all possible scenarios that may potentially occur. lways use the tool with foresight and cau-
tion.
To reduce vibration, maintain the tool as explained in this manual. If any abnormal vibration
occurs, stop using the tool immediately.
Wear appropriate safety gloves in order to further reduce the negative effects vibration can
have on the user.
This device may only be used by individuals with reduced, physical, sensory or mental capab-
ilities, or lack of experience and/or knowledge, if they have received instructions concerning
the use of the tool from and are being supervised by a person familiar with the tool and re-
sponsible for their safety. Children are not allowed to operate the tool and should be super-
vised at all times in order to ensure that they do not play with it.
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lways turn the tool off properly and disconnect it from its power source before making any
adjustments or changing accessories.
Getting Started
lways ensure that the supply voltage conforms to the voltage indicated on the nameplate of
the tool.
Familiarise yourself with all the instructions and information contained within this operation
manual as well as the tool itself before using it for the first time. It is recommended to perform
test cuts in order to get used to the tool before beginning work on an actual project.
Use suitable detectors to find hidden utility lines or call the local utility company for assistance
(contact with electric lines can lead to fire or electrical shock; damaging a gas line can result in
an explosion; penetrating a water pipe will cause property damage and may lead to electrical
shock).
Do not work materials containing asbestos as the dust released by doing so is considered to
be highly carcinogenic.
Dust from material such as paint containing lead, some types of wood, minerals and metal
may be harmful. Contact with or inhalation of the dust may cause allergic reactions and/or res-
piratory diseases to the operator or individuals within the vicinity. Wear a dust mask and use a
dust extraction device whenever possible.
Follow the dust-related national requirements for the materials you want to work with.
Do under no circumstances attempt to clamp the tool in a vice.
After use
lways make sure to let the moving parts of the tool come to a complete halt before placing it any-
where. Never attempt to forcefully stop the rotation of the accessory.
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Application
Blade Installation and Replacement
Turn the Tension Handle " " clockwise to release Blade tension.
Set the blade into both guide bearings "J", making sure the blade is centred on them.
Hold the blade on the guides and push in. Make sure the blade fits around the wheels evenly.
Turn the Tension Handle until the blade is taut and the handle tight.
Put on your ear and eye protection before connecting the tool to a power supply. Turn on the
tool.
Carefully inspect the blade and make sure it runs steadily and evenly around the wheels and
that its teeth are pointed in the correct direction.
Guide Bar Assembly
ssemble the guide bar "G" and attach it to the band saw before operating.
Release the screws "I" located on the frame.
Move the guide bar "G" around the blade as shown, then lock the screws.
Switching the machine on and off
Turn on/off the Portable Band Saw by switch "F" electronic speed control.
djust the speed by turning the speed dial "E".
The speed can be adjusted in order to cut different materials.
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Cutting Operations
Make sure that the Switch is in the off-position before connecting the tool to a power source.
Properly secure your workpiece by clamping it to a workbench or other solid surface.
lways be aware of the position of the power cord of the tool and make sure to keep it out of
the way.
Place the guide bar "G" against the workpiece, keeping the blade at a 90° angle to the work-
piece.
Turn the band saw on and allow it to come reach full speed before making a cut.
djust the speed by tuning the speed dial "E".
Tilt the tool as depicted above in order to bring the blade into a vertical position. When cutting,
start out using minimal force to create a groove. Once a groove has been created, allow the
rest of the blade to cut into the workpiece. Doing this will prevent blade from moving from side-
to-side during the cutting process.
Caution! Do not apply force to the tool by pressing too hard with your hands or leaning into it. The
weight of the tool itself creates enough force to make a clean cut. Forcing the tool or applying pressure
by leaning onto it may cause the blade to twist or break, damaging the saw as well as its environment
and possibly causing injury. s you reach the end of your workpiece, finish off the cut by slightly rais-
ing the unit slowly in order to bring the blade up.
Maintenance/Service
Protect the tool from impact, shock and grease.
lways keep tool and cord clean (especially the ventilation slots).
Turn the tool off properly and disconnect it from its power source before cleaning.
Do not attempt to clean ventilation slots by inserting pointed objects through openings.
echnical Specification
Voltage 220-240V / 50Hz
Power 1100W
Saw blade speed 0-2,4 m/s
Cutting capacity 127 x 127 nn
Protection class II
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Tension handle
B External carbon brush
C uxiliary handle
D Motor housing
E Speed dial
F On/Off switch
G Guide bar
H Blade
I Screw
J Guide bearing
K LED power switch
L LED light
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Disposal regulations
EU guidelines regarding the disposal of scrap electric appliances (WEEE, 2012/19/EU) were imple-
mented in the law related to electrical and electronic equipment and appliances.
ll WilTec electric devices that fall under the WEEE regulations are labelled with the crossed-out
wheeled waste bin logo. This logo indicates that this electric equipment must not be disposed with the
domestic waste.
The company WilTec Technik GmbH has been registrated in the German registry E R under the
WEEE-registration number DE45283704.
Disposal of used electrical and electronic appliances
(intended for use in the countries of the European
Union and other European countries with a separate
collection system for these appliances).
The logo on the article or on its packaging points out
that this article must not be treated as normal house-
hold waste but must be disposed to a recycling collec-
tion point for electronic and electrical waste equip-
ment. By contributing to the correct disposal of this art-
icle you protect the environment and the health of your
fellow men. Environment and health are threatened by
inappropriate disposal.
Materials’ recycling helps reduce the consumption of raw materials.
dditional information on recycling this article can be provided by your local community, municipal
waste disposal facilities or the store where you purchased the article.
ddress:
WilTec Wildanger Technik GmbH
Königsbenden 12 / 28
D-52249 Eschweiler
Important notice:
The reprint or reproduction, even of excerpts, and any commercial use, even in part of this instructions
manual require the written permission of WilTec Wildanger Technik GmbH.
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