Wintriss SmartPAC PRO User manual

Instruction Sheet September 2018 1143500
Replacing SmartPAC PRO HMI Board Rev. A Page 1
Wintriss Controls Group 978-268-2700 toll free 800-586-8324
Instruction Sheet –Replacing SmartPAC
PRO HMI Board
The following procedures show you how to unpack and install a replacement SmartPAC PRO
HMI board that is either new or one you have received through the Wintriss Board Exchange
(BD EX) program.
Unpacking the Replacement Board
Perform the following steps as soon as you receive your replacement SmartPAC PRO HMI
board:
1. Making sure you are grounded, carefully unpack the replacement PC board and remove it
from its anti-static bag
2. Verify that the board has not been damaged during shipment. If damage has occurred,
contact Wintriss Tech Support immediately.
3. If your replacement board was shipped with an SD card (component U124, outlined in white,
Figure 1 on page 3), verify that the serial number located on its label matches the serial
number on the SD card on the board being replaced.
4. Put the PC board back in its anti-static bag until you are ready to install it.
NOTICE
Under the Wintriss Board Exchange program, a replacement board can usually be shipped to
you overnight if you contact Wintriss Tech Support the previous day. Full details about the
program are available by calling Wintriss Tech Support.
CAUTION
DAMAGE TO BOARD FROM STATIC DISCHARGE
Ground yourself before touching circuit boardsor chipsby touching a large metal object such
as the press. Static electricity can destroy electronic components.
Failure to comply with these instructions could result in property damage.
NOTICE
Be sure to save the shipping box and anti-static bag in case you need to return the
replacement boards
NOTICE
The label on the top-mounted flange of the SmartPAC PRO enclosure also shows the serial
number.

1143500 Replacing SmartPAC PRO HMI Board
Instruction Sheet September 2018 1143500
Replacing SmartPAC PRO HMI Board Rev. A Page 2
Wintriss Controls Group 978-268-2700 toll free 800-586-8324
Installing the Replacement Board
To remove the old SmartPAC PRO HMI board and install the new replacement board, perform
the following steps:
5. Shut off the power to the SmartPAC PRO.
6. Open the SmartPAC PRO enclosure or console.
7. Making sure you are grounded, unplug all wired connectors and cables from the SmartPAC
PRO HMI board (Outlined in white, Figure 1, next page).
8. With a ¼-in. nut driver, remove all four ¼-in. nuts (Circled in white, Figure 1 next page).
! WARNING
ELECTRIC SHOCK HAZARD
Ensure that the power source is off before you replace electronic components in a
control.
Disconnect power from the machinery it is connected to before replacing electronic
components. This includes disconnecting power to the machine control and motor.
Ensure that servicing is performed by qualified personnel.
Failure to comply with these instructions could result in death or serious injury.
NOTICE
Connectors are labeled “TB nn”or “J nn”where nn is the numeric identifier.
To remove the small display connectors J9 and J12, grasp the connector between your
index finger and thumb and wiggle it gently back and forth pulling it in an outward direction.
Do not pull on the wires attached to the connector.
NOTICE
Do not remove the orange Q7 (Industrial Computer) module (See Figure 1 next page).

1143500 Replacing SmartPAC PRO HMI Board
Instruction Sheet September 2018 1143500
Replacing SmartPAC PRO HMI Board Rev. A Page 3
Wintriss Controls Group 978-268-2700 toll free 800-586-8324
Figure 1. SmartPAC PRO HMI Board
9. Using both hands, carefully lift the PC board off of the enclosure door, or from the mounting
plate if your unit is a panel mount.
10. Tag or label the board in a conspicuous place to identify it.
11. Place the old board you just removed and the new replacement board side by side on a
clean, flat, dry surface.
12. If your replacement board was not shipped with an SD card (Outlined in white, Figure 1
above), carefully eject and remove it from the old board and insert it into the new
replacement board’s SD card receptacle.
NOTICE
To eject the SD card, push the card in and release, then slide the card out. To reinstall the
SD card, insert the card into the receptacle with the notched corner on the right pointing
toward the receptacle, and carefully push the card in until you hear it click into place.

1143500 Replacing SmartPAC PRO HMI Board
Instruction Sheet September 2018 1143500
Replacing SmartPAC PRO HMI Board Rev. A Page 4
Wintriss Controls Group 978-268-2700 toll free 800-586-8324
13. Install the replacement board in the enclosure, or on the mounting plate if your unit is a
panel mount, reusing the four ¼ -in. nuts you removed in step 4 and tighten them down
with the ¼ in. nut driver. Refer to Figure 1 page 3 for correct placement.
14. Plug all the connectors and cables you removed in step 3 back into the new replacement
board. Make sure to insert the display connectors (J9 and J12, Figure 1 page 3) into the
board with the correct orientation. Double check your work and verify that all
connectors and cables are seated properly.
15. Close the door of the enclosure or console.
16. Power up the SmartPAC PRO with the PROG/RUN key in the PROG position.
17. Once the main program screen appears touch the blue INITIALIZATION Menu button, then
touch the NEXT button until you can select DIAGNOSTICS. Once in the DIAGNOSTICS
menu, press the Calibrate Touch Screen button and the following screen will be displayed
(See Figure 2 below).
Figure 2. Touch Screen Calibration
NOTICE
When Calibrating the SmartPAC PRO touch screen, be sure to use a fine point
stylus or non-metallic equivalent.

1143500 Replacing SmartPAC PRO HMI Board
Instruction Sheet September 2018 1143500
Replacing SmartPAC PRO HMI Board Rev. A Page 5
Wintriss Controls Group 978-268-2700 toll free 800-586-8324
18. Follow the directions on the “Touch Screen Calibration menu. Note: Do not touch any
portion of the screen with any part of your hand etc., or the test will not work correctly.
19. Using a fine point stylus, touch the center of the target. If the small pink dot falls within the
center of the target the screen is calibrated (There is also an “On target” message). Press
the Back button a couple of times and then the Exit button to return to the main program
menu.
20. If you are unable to center the pink dot in the target, the screen needs to be calibrated.
Press the Calibration Utility button to calibrate. A yellow message box will appear with
instructions. Have your stylus and USB mouse plugged in and ready. Press the Yes button
to continue with the calibration. When the calibration is complete the SmartPAC PRO will
reboot on its own.
Board Exchange Only
21. Place the malfunctioning HMI board in the anti-static bag in which you received the
replacement board.
22. Place the anti-static bag with the old board in the box in which you received the
replacement board and ship it back to Wintriss Controls, using the shipping label with the
Return Authorization (RA) number. Contact Wintriss Tech Support if you have additional
questions 800-586-8324.
NOTICE
Before setting up and running a job, it is a good idea to test a few SmartPAC PRO modes and
menus to make sure the touch screen is properly calibrated and the unit is operating normally.
If you have swapped your SD card (Step 12, page 3) from the old board to the replacement
board it is a good idea to go into the Tool Manager (Program Mode) and verify that all your
tools have been restored. If you experience any problems, Contact Wintriss Tech Support
800-586-8324
NOTICE
If your SmartPAC PRO is networked you will need to reprogram its network settings back in.
To do this, go to the MAIN INITIALIZATION MENU, select SETUP NETWORK and then select
CHANGE NETWORK SETTINGS.