Wintriss SmartPAC PRO User manual

Wintriss Press Automation Control
1143200
Rev. B October 2020
Tech Support Hotline [phone] EST
www.wintriss.com
Wintriss Controls Group, LLC
100 Discovery Way
Unit 110
Acton MA 01720 USA
Phone [phone]
Fax [phone]
PRINTED IN USA
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For complete SmartPAC PRO documentation, scan the
code below or visit www.wintriss.com/edocs/options
(case sensitive).
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Thank you for purchasing a Wintriss product. We appreciate your business and want to do whatever we
can to ensure your satisfaction. Wintriss products are built to stay on the job day after day, and are
backed by an ironclad guarantee, international standards approvals, and unbeatable support. Whenever
you need assistance or service, we back all our products with excellent spare parts inventories, training
programs, and prompt repair service. We would like to share with you a list of service options –
probably the largest number of service options offered in the industry.
•Technical Assistance
We offer a toll-free line for technical assistance. Call our Wintriss Technical Support Hotline at
1-800-586-TECH (8324) should you have any questions about your equipment. Our technical staff is
ready to assist you Monday through Friday, 8 a.m. to 5 p.m. Eastern Time. In many cases our
experienced technical staff can resolve your inquiry right over the phone.
•Return Authorization
Please call our 800 number for a return authorization (RMA) number to return a product for repair.
Returned goods must arrive freight prepaid. In order to process your return quickly, we ask that you
provide us with the following pertinent information when you call: purchase order number, shipping
address, contact name and telephone number, and product type. The assigned RMA number should
appear on all packages returned to Wintriss Controls Group to ensure prompt service.
At the time of requesting an RMA, you will be quoted a flat-rate repair price for the product you are
returning. We ask that you either email or fax us a PO for that amount or enclose the PO with the
returned item. This will enable us to ship the item back to you as soon as the repair has been
completed. If the item cannot be repaired or there are additional charges, you will be contacted for
approval.
Please be sure to carefully pack all returned items and ship to our Acton, MA location.
•Expedited Repair Program
Rush service providing 48 hour turnaround is available for most products upon request. An Expedite
Fee will be applied to our standard repair rate.
•Board Exchange Program
If your needs are urgent, you can take advantage of our Board Exchange (EX) program. Call our 800
number between 8 a.m. and 3:30 p.m. Eastern time and we will send a replacement to you overnight.
A fee does apply to this service. Contact Wintriss Technical Support at 800-586-8324 for details.
•Service Center
Our Service Center for product service is located at our headquarters in Acton, MA. If your
equipment requires repair, please contact us at 800-586-8324 to obtain a return authorization number.
Nationwide field service is also available. Contact the Wintriss Technical Support group at 800-586-
8324.
•Product Training
We also offer both product training and maintenance/troubleshooting courses at our Acton, MA and
Chicago-area facilities. On-site training is available from the factory or through your local Wintriss
representative.
•Restocking Charge
Returned goods are subject to a 20% restocking charge if returned for credit. The minimum charge is
$50, not to exceed $250 per item.
Whatever the product, we are committed to satisfying you with innovative engineering, quality
construction, reliable performance, and ongoing, helpful support. Call us whenever you need assistance.

SmartPAC PRO Installation Manual 1143200
Table of Contents 5
Table of Contents
Chapter 2 –Installing SmartPAC PRO.............................................................................15
Before You Start............................................................................................................................16
Installation Guidelines...................................................................................................................17
Terminating Cable Shields......................................................................................................18
Checking the Press.........................................................................................................................18
Mounting the SmartPAC PRO Control Enclosure.........................................................................19
Installing SmartPAC PRO as a Panel Mount.................................................................................20
Installing the Resolver ...................................................................................................................21
Mounting the Resolver............................................................................................................23
Wiring the Resolver.................................................................................................................24
Connecting Power Wiring –AC Powered Units ...........................................................................25
Connecting Power Wiring –24 VDC Powered Units....................................................................27
Connecting Stop Circuits and Input Check Circuit........................................................................27
Making Wiring Connections..........................................................................................................27
Setting the Input Check Voltage Switch........................................................................................28
Adding or Upgrading DiProPAC or ProCamPAC Option.............................................................29
Connecting DiPro Sensor Interface to SmartPAC PRO ................................................................31
Connecting ProCamPAC Programmable Cam Channels........................................................34
Wiring Setup Mode Circuit............................................................................................................39
Wiring a Remote Reset Switch (Optional) ....................................................................................40
Wiring a Sensor-Disabled Output (Optional) ................................................................................40
Wiring the ProCamPAC Output with Your Mechanical Top Stop Cam Switch (Optional)..........41
Zeroing the Resolver......................................................................................................................42
Turning on Power to SmartPAC PRO ...........................................................................................42
Verifying Installation of DiProPAC and/or ProCamPAC (Optional)............................................43
Moving the Ram to Top Dead Center (TDC)................................................................................44
Setting the Resolver Zero Position ................................................................................................44
Installing the Position Sensor (Optional).......................................................................................45
Final Checkout...............................................................................................................................49
Set Up a “Test” Tool ...............................................................................................................49
Check and Set Direction of Rotation of Resolver ...................................................................49
Check for Position Sensor (If Installed) Error Messages........................................................49
Check the Top-stop Circuit .....................................................................................................50
Check the Emergency-stop Circuit..........................................................................................50
Check Cam Channels (ProCamPAC Only).............................................................................50
Test Complete..........................................................................................................................50
What Next? ....................................................................................................................................50
Wiring Tables for Other SmartPAC PRO Connections.................................................................51

1143200 SmartPAC PRO Installation Manual
6 Table of Contents
Chapter 8 –SmartPAC PRO Fault Messages..................................................................53
Responding to the Brake Warning LED................................................................................. 53
Responding to Fault Messages...................................................................................................... 53
Counter Preset Reached Messages................................................................................................ 54
“Good parts counter preset reached” ...................................................................................... 54
“Strokes counter preset reached” ............................................................................................ 54
“Batch # counter preset reached”............................................................................................ 55
Messages for Equipment or Brake Monitor Problems .................................................................. 55
“Loss of rotation detected” ..................................................................................................... 55
“Angle resolver failure”.......................................................................................................... 56
“Input check circuit failure”.................................................................................................... 56
“Position sensor incorrect” ..................................................................................................... 56
E-Stop errors........................................................................................................................... 57
“Inboard ram test failure” ....................................................................................................... 57
“Resolver signals incorrect” or “Resolver drive signal incorrect”.......................................... 57
“Stop time exceeded”.............................................................................................................. 58
Messages for Programming Problems........................................................................................... 59
“No tool number has been loaded” ......................................................................................... 59
“Tool number table checksum error”...................................................................................... 59
Messages for Sensor Faults........................................................................................................... 60
“Green sensor missed”............................................................................................................ 60
“Green sensor actuated late”................................................................................................... 60
“Green sensor failure”............................................................................................................. 60
“Green constant fault”............................................................................................................. 60
“Green quick check sensor actuated outside ready” ............................................................... 61
“Green special fault”............................................................................................................... 61
Fault message for yellow sensors “This N/O sensor is grounded” ......................................... 61
Fault message for red sensors “This N/C sensor is open” ...................................................... 61
Miscellaneous Fault Messages...................................................................................................... 62
“Maximum press speed exceeded” ......................................................................................... 62
“Minimum press speed exceeded”.......................................................................................... 62
“The resolver position is different from when the unit was turned off” ................................. 62
“One of the sensor auto enable counters is greater than 99”................................................... 62
“Loss of Communication at Address X”................................................................................. 62
Troubleshooting Using the Error/Event Log................................................................................. 63

SmartPAC PRO Installation Manual 1143200
Table of Contents 7
Setup Sheets
SmartPAC PRO Setup Sheet
ProCamPAC Cam Switch –SmartPAC PRO Setup Sheet Channels 1-8
ProCamPAC Cam Switch –SmartPAC PRO Setup Sheet Channels 9-16
DiProPAC Die Protection –SmartPAC PRO Setup Form Sensors 1-16
DiProPAC Die Protection –SmartPAC PRO Setup Form Sensors 17-32
Wiring Diagrams
Figure 1. DiProPAC Sensors 1-16 to DSI 2 Wiring Diagram
Figure 2. DiProPAC Sensors 17-32 to DSI 2 Wiring Diagram
Figure 3. ProCamPAC 16 to Cam Output Wiring Diagram
Figure 4. 120-240 VAC SmartPAC PRO Wiring Configuration
Figure 5. SmartPAC PRO Loopback Test Wiring
Figure 6. 24 VDC SmartPAC PRO Wiring Configuration
Figure 7. 120-240 VAC SmartPAC PRO with USB Extended Wiring Configuration
Figure 8. 24 VDC SmartPAC PRO with USB Extended Wiring Configuration
Figure 9. 120-240VAC SmartPAC PRO with Remote RTS Wiring Configuration
Figures
Figure 2-1. SmartPAC PRO Mounting Dimensions ............................................................................19
Figure 2-2. SmartPAC PRO Panel Mount Cutout Dimension .............................................................20
Figure 2-3. SmartPAC PRO Panel Mount Dimensions........................................................................21
Figure 2-4. Resolver Dimensions.........................................................................................................22
Figure 2-5. Location of Terminal Blocks TB1 through TB8 ...............................................................22
Figure 2-6. Wiring AC to Terminal Block, Inside Enclosure, Top Right............................................26
Figure 2-7. Input Check Voltage Switch (S101) in the Factory Default (60-250V) Position..............28
Figure 2-8. SmartPAC PRO Main (RTS) Board showing option module boards and TB3 and TB4..30
Figure 2-9. DiProPAC Boards (8-, 16-, and 32-Sensor): Location of Components.............................31
Figure 2-10. ProCamPAC Boards (8- and 16-Channel): Location of Components.............................35
Figure 2-11. ProCamPAC Output Assembly .......................................................................................36
Figure 2-12. Installing Suppressors Across an AC Load .....................................................................39
Figure 2-13. Installing a Diode Across a DC Load..............................................................................39
Figure 2-14. Optional Top-Stop Wiring...............................................................................................41
Figure 2-15. Main Program Menu........................................................................................................43
Figure 2-16. Installed Options Screen (yours may list different options) ............................................44
Figure 2-17. “Resolver Zero” Screen ...................................................................................................45
Figure 2-18. Position Sensor Dwell on Different Diameter Shafts......................................................46
Figure 2-19. Position Sensor Screen ....................................................................................................47
Figure 2-20. Position Sensor Installation .............................................................................................48
Figure 8-1. Error Code Message ..........................................................................................................53
Figure 8-2. Counter Preset Message.....................................................................................................54
Figure 8-3. Location of JP101..............................................................................................................58

1143200 SmartPAC PRO Installation Manual
8 Table of Contents
Tables
Table 2-1. Resolver Wiring.................................................................................................................. 25
Table 2-2. Stop and Input Check Circuit Wiring Connections: TB4................................................... 28
Table 2-3. DiPro Sensor Interface (DSI) 2 to SmartPAC PRO Wiring, Sensors 1-8 .......................... 32
Table 2-4. DiPro Sensor Interface (DSI) 2 to SmartPAC PRO Wiring, Sensors 9-16 ........................ 32
Table 2-5. DiPro Sensor Interface (DSI) 2 to SmartPAC PRO Wiring, Sensors 17-24 ...................... 33
Table 2-6. DiPro Sensor Interface (DSI) 2 to SmartPAC PRO Wiring, Sensors 25-32 ...................... 33
Table 2-7. ProCamPAC to Cam Output Assembly SMARTPAC PRO01 Wiring, Cams 1-8............. 37
Table 2-8. ProCamPAC to Cam Output Assembly SMARTPAC PRO01 Wiring, Cams 9-16........... 37
Table 2-9. Connections to Relays........................................................................................................ 38
Table 2-10. Aux I/O (TB5) Wiring...................................................................................................... 40
Table 2-11. SFI Port (1) and Module Port (2) (TB6) Wiring.............................................................. 51
Table 2-12. Special Port (3) and Comm Test Port (4) (TB7) Wiring .................................................. 51
Table 2-13. Spare 1 Port (5) and WPC Port (6) (TB8) Wiring........................................................... 51
Table 8-1. Communication Errors: SmartPAC PRO Option Identified by Address Number.............. 63

HOW TO USE THIS MANUAL
This manual shows you how to install and troubleshoot SmartPAC PRO, including the ProCamPAC
and DiProPAC options.
Chapter 2 shows you how to install SmartPAC PRO, including the optional ProCamPAC and
DiProPAC modules.
Chapter 8 provides explanations of the messages that display on the SmartPAC PRO front panel
when a fault condition occurs or a counter preset is reached, and shows you how to correct SmartPAC
PRO faults.
Setup sheets at the end of the manual provide forms on which you can maintain a record of
Initialization and Program settings for your SmartPAC PRO.
Wiring diagrams (Figures 1 through 8) following the Setup sheets provide wiring connections for
SmartPAC PRO , DiProPAC, ProCamPAC, and the SmartPAC PRO loopback test.

Important Highlighted Information
Important danger, warning, caution and notice information is highlighted throughout the manual as
follows:
A DANGER symbol indicates an imminently hazardous situation, which, if not avoided, will result
in death or serious injury.
A WARNING symbol indicates a potentially hazardous situation, which, if not avoided, could
result in death or serious injury.
CAUTION
A CAUTION indicates a potentially hazardous situation, which, if not avoided, may result in
property damage.
NOTICE
A NOTICE symbol indicates important information that you should remember, including tips to aid
you in performance of your job.

WARRANTY
Wintriss Controls warrants that Wintriss electronic controls are free from defects in material and
workmanship under normal use and service for a period of one year (two years for Shadow light
curtains) from date of shipment. All software products (SFC), electro-mechanical assemblies, and
sensors are warranted to be free from defects in material and workmanship under normal use and
service for a period of 90 days from date of shipment. Wintriss’s obligations under this warranty
are limited to repairing or replacing, at its discretion and at its factory or facility, any products
which shall, within the applicable period after shipment, be returned to Wintriss Controls freight
prepaid and which are, after examination, disclosed to the satisfaction of Wintriss to be defective.
This warranty shall not apply to any equipment which has been subjected to improper installation,
misuse, misapplication, negligence, accident, or unauthorized modification. The provisions of this
warranty do not extend the original warranty of any product which has either been repaired or
replaced by Wintriss Controls. No other warranty is expressed or implied. Wintriss accepts no
liability for damages, including any anticipated or lost profits, incidental damages, consequential
damages, costs, time charges, or other losses incurred in connection with the purchase, installation,
repair or operation of our products, or any part thereof.
Please note:
It is solely the user’s responsibility to properly install and maintain Wintriss controls and
equipment. Wintriss Controls manufactures its products to meet stringent specifications and cannot
assume responsibility for consequences arising from their misuse.
Wintriss Controls Group, LLC SmartPAC PRO
100 Discovery Way INSTALLATION MANUAL
Unit 110 1143200
Acton, MA 01720 Wintriss Controls Group, LLC
Telephone: (800) 586-TECH (8324) Copyright 2020
[phone]
Fax: [phone]
Internet: http://www.wintriss.com

SmartPAC PRO Installation Manual 1143200
Chapter 2 –Installing SmartPAC PRO 15
Chapter 2 –Installing SmartPAC PRO
ELECTRIC SHOCK OR HAZARDOUS ENERGY
Disconnect main power before installation.
•Remove all power to the press, press control, and other equipment used with the press.
•Follow your company’s lockout procedure per OSHA 1910.147 Control of Hazardous Energy
(Lockout/ Tagout).
•Ensure that installation is performed by qualified personnel.
•Complete all installation procedures before connecting to the AC power source.
Failure to comply with these instructions will result in death or serious injury.
NOTICE
UPGRADING TO SMARTPAC PRO FROM SMARTPAC 1 OR 2
To upgrade from legacy products to SmartPAC PRO, see Instruction Sheet - Upgrading SmartPAC
1 or 2 to SmartPAC PRO on www.wintrissdocs.com.
PROGRAMMABLE CAM SWITCH NOT FOR SAFETY USE
Use SmartPAC PRO’s programmable cam switch to control auxiliary functions only. The
SmartPAC PRO programmable cam capability should never be used to provide timing signals for
any safety use including clutch/brake control or muting of light curtains.
Failure to comply with these instructions will result in death or serious injury.
NOTICE
OPTIONAL MODULES PROCAMPAC AND DIPROPAC INCLUDED IN MANUAL
When you order your SmartPAC PRO, you may include the DiProPAC die protection and/or
ProCamPAC programmable cam switch option. This manual includes instructions for installing and
using both modules. Remember that they are options and might not be included in your system.
See the following chapters in your user manual for DiProPAC and ProCamPAC:
Chapter 6 –Using DiProPAC Die Protection (Optional
Chapter 7–ProCamPAC Programmable Cam Instructions
If you ordered SmartPAC with other optional modules such as AutoSetPAC load monitor or
ProPAC process monitor, refer to the user manual for that option for complete details on its
installation and use.
This chapter describes how to install SmartPAC PRO and some of its options. It is organized in the
following sections:
Before You Start............................................................................................................................16
Installation Guidelines...................................................................................................................17
Terminating Cable Shields......................................................................................................18
Checking the Press.........................................................................................................................18
Mounting the SmartPAC PRO Control Enclosure.........................................................................19

1143200 SmartPAC PRO Installation Manual
16 Chapter 2 –Installing SmartPAC PRO
Installing SmartPAC PRO as a Panel Mount ................................................................................ 20
Installing the Resolver................................................................................................................... 21
Mounting the Resolver............................................................................................................ 23
Wiring the Resolver................................................................................................................ 24
Connecting Power Wiring –AC Powered Units........................................................................... 25
Connecting Power Wiring –24 VDC Powered Units................................................................... 27
Connecting Stop Circuits and Input Check Circuit....................................................................... 27
Making Wiring Connections ......................................................................................................... 27
Setting the Input Check Voltage Switch ....................................................................................... 28
Adding or Upgrading DiProPAC or ProCamPAC Option............................................................ 29
Connecting DiPro Sensor Interface to SmartPAC PRO................................................................ 31
Connecting ProCamPAC Programmable Cam Channels ....................................................... 34
Wiring Setup Mode Circuit........................................................................................................... 39
Wiring a Remote Reset Switch (Optional).................................................................................... 40
Wiring a Sensor-Disabled Output (Optional)................................................................................ 40
Wiring the ProCamPAC Output with Your Mechanical Top Stop Cam Switch (Optional)......... 41
Zeroing the Resolver ..................................................................................................................... 42
Turning on Power to SmartPAC PRO........................................................................................... 42
Verifying Installation of DiProPAC and/or ProCamPAC (Optional) ........................................... 43
Moving the Ram to Top Dead Center (TDC)................................................................................ 44
Setting the Resolver Zero Position................................................................................................ 44
Installing the Position Sensor (Optional) ...................................................................................... 45
Final Checkout .............................................................................................................................. 49
Set Up a “Test” Tool............................................................................................................... 49
Check and Set Direction of Rotation of Resolver................................................................... 49
Check for Position Sensor (If Installed) Error Messages........................................................ 49
Check the Top-stop Circuit..................................................................................................... 50
Check the Emergency-stop Circuit......................................................................................... 50
Check Cam Channels (ProCamPAC Only) ............................................................................ 50
Test Complete......................................................................................................................... 50
What Next?.................................................................................................................................... 50
Wiring Tables for Other SmartPAC PRO Connections ................................................................ 51
Before You Start
NOTICE
READ INSTALLATION INSTRUCTIONS BEFORE STARTING INSTALLATION
If you install SmartPAC PRO yourself, read this installation chapter carefully, plan your installation,
and figure out what steps you will follow before you start drilling holes, running conduit, or cutting
wires.

SmartPAC PRO Installation Manual 1143200
Chapter 2 –Installing SmartPAC PRO 17
NOTICE
LEARN TO USE SMARTPAC PRO BEFORE INSTALLING ON A PRESS
If you have not used SmartPAC PRO before, learn how to initialize and program it before installing
it on a press. On the bench, connect your unit to a resolver (see page 24) and to AC power (see
page 25) so that you can access all the menus and make settings. See Chapter 1 for instructions
on using the touch screen and displays, Chapter 3 for using Initialization mode, Chapter 4 for using
Program mode, and Chapter 5 for using Run mode.
Installation Guidelines
Observe the following guidelines when installing SmartPAC PRO:
•Separate high- and low-voltage wires
Never run wires for 120V and for lower voltages (e.g., 24V, 60V) inside the same conduit. Run
flexible, liquid-tight conduit for high voltage lines (120V power, input check circuit, stop relay
circuits) to the upper right-hand corner of the SmartPAC PRO enclosure. Run one or two low
voltage conduits for the resolver and communications control wires into the lower left- hand
corner of SmartPAC PRO. If you have top-stop and emergency-stop circuits that are 24V or a
voltage other than 120V, you must run them separately from the high-voltage wiring.
Never use the SmartPAC PRO power terminals as a junction point to provide power for external
devices. In most cases, the AC power supply wires should be connected directly to the press
control cabinet. Do not use the ProCam output enclosure as a junction box for the AC control
wires. Provide a separate junction box for this purpose.
Communications wiring should be run separately in its own conduit. Communications wiring will
be installed if SmartPAC PRO is connected to the WPC 2000 Wintriss Clutch/ Brake Control,
ServoFeed Interface (SFI™), AutoSetPAC, SBR, LETS/SFC, or other equipment.
•Provide NEMA 12 conduit and connections
Because SmartPAC PRO is rated NEMA 12 (i.e., protected against dust and oil), you must use
conduit of the same rating and make proper connections to ensure that the enclosure is NEMA-
12-protected.
•Properly ground SmartPAC PRO
The ground wire from SmartPAC PRO should be connected to the main ground point of the press
control system. This ground point may be in the area where the control transformer is grounded.
Finding a good place for a ground is sometimes difficult, but the location should be close to
where the press receives its ground.
•Correctly terminate all cable shields
Terminate all cable shields to the studs provided in the enclosure or to a good grounding location
(see Terminating Cable Shields, page 18).
•Install suppressors across inductive loads
All relays, solenoids, or other inductive loads that are controlled by SmartPAC PRO must be
suppressed. Suppressors should be installed across the load and as close to the load as possible.
See Figure 2-12, page 39. Never install a suppressor across relay contacts. If you do, the

1143200 SmartPAC PRO Installation Manual
18 Chapter 2 –Installing SmartPAC PRO
suppressor may fail shorted, and the equipment controlled by that relay will remain energized.
Additional suppressors (part number 2238801) can be obtained from Wintriss Controls.
NOTICE
REMOTE INSTALLATION OF SMARTPAC PRO DISPLAY
If you install your SmartPAC PRO display separately, in a pendant, for example, see wiring
diagrams Figure 7 and Figure 8 for connection details.
Terminating Cable Shields
NOTICE
TERMINATE CABLE SHIELDS CORRECTLY TO MINIMIZE ELECTROMAGNETIC
INTERFERENCE (EMI)
Shielded cables are used with the SmartPAC PRO. For effective shielding, terminate the cable
shields as near as possible to the terminal block you are wiring to.
NOTICE
TERMINATE BOTH ENDS OF SHIELD
Be sure to terminate cable shields at both ends (for example, at SmartPAC PRO and DSI 2).
For each shielded cable, perform the following steps.
1. Strip the cable jacket back about 3 inches.
2. You can terminate the shield braid or drain wire to either a chassis ground stud or under the screw
on a PC board standoff. Find one of these as close as possible to the terminal block you are
wiring.
3. Connect the shield drain wire or braid to the chassis ground stud or beneath the screw in the PC
board standoff.
4. Connect the insulated wires to their designated positions on the terminal block.
Checking the Press
Before starting the installation, remove the die from the press and run the press in all its operating
modes: Inch, Single-stroke, and Continuous. Make sure the press has working top- stop and
emergency-stop circuits. Verification that the press operates and stops properly is extremely
important because SmartPAC PRO will be connected to the press stop circuits. Do not forget to mark
on your electrical prints where you connect SmartPAC PRO. Set the press ram to top dead center
(TDC).
NOTICE
MOVE RAM TO TDC BEFORE INSTALLING SMARTPAC PRO
This is an important step because the press must be at top dead center (TDC) when you make
final adjustments for the resolver. Be accurate when setting the press to TDC. Set to 0° ±2°.
Use a dial indicator on the face of the ram if necessary.

SmartPAC PRO Installation Manual 1143200
Chapter 2 –Installing SmartPAC PRO 19
Mounting the SmartPAC PRO Control Enclosure
To mount the SmartPAC PRO enclosure, follow the steps below, referring to Figure 2-1.
Figure 2-1. SmartPAC PRO Mounting Dimensions
Enclosure mounting –Leave enough room to open the door at least 120°. Leave clearance
of approximately 18 inches (46 cm) if you wish to fully open the enclosure’s door.
1. Determine a convenient location for the enclosure. Ideally, the enclosure should be mounted
where operators and setup personnel can easily see the readouts and reach the display. Make sure
that all cables can reach the enclosure. Leave enough room to open the door at least 120. The
enclosure can be mounted on a pedestal, pendant, or the press itself.
2. Drill and tap (if necessary) mounting holes, using a No. 7 drill and 1/4–20 tap, then mount the
enclosure, using the enclosed shock mounts. Shock mount studs are 1/4–20.

1143200 SmartPAC PRO Installation Manual
20 Chapter 2 –Installing SmartPAC PRO
Installing SmartPAC PRO as a Panel Mount
Follow the steps below to install the panel mount version of the SmartPAC PRO in your enclosure.
Be sure to allow at least 6 in. (152 mm) of clearance behind the panel mounting plane to leave enough
room for the electronics.
1. Determine a convenient location within your enclosure or console for mounting SmartPAC PRO.
Ideally, SmartPAC PRO should be mounted where operators and setup personnel can easily see
the readouts and reach the display.
2. Cut out a hole in your enclosure, and drill and tap twelve holes for #10-32 screws, referring to
Figure 2-2, page 20, and Figure 2-3, page 21, for mounting and “cutout” dimensions.
3. Prop the panel mount near the cutout location. You can do this by connecting ty wraps from two
of the left holes on the panel to the corresponding holes on the enclosure or console, creating
hinges.
4. Perform wiring connections as shown in the following sections. Make sure all cables will reach
the connectors on the back of the panel mount.
5. When final checkout procedures have been completed (see pages 49 - 50), install the panel mount
in your enclosure or console, using twelve #10-32 screws.
Figure 2-2. SmartPAC PRO Panel Mount Cutout Dimension