Wiratech XBF-500 User manual

Blister Sealing Machine
INSTRUCTION MANUAL

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I. FUNCTION
500 model automatic high speed blister packing sealing machine is suitable to
seal transparent PVC blister pieces and plastic paper card togather. It is
transparent, artistic, moisture-proof, dustproof, guarding against disperses
after sealing the product. It is widely used in commodity packing such as
hardware, toy, stationery, eyeglasses, small daily use articles, battery,
handicraft, auto fitting, electric appliance part, souvenir and so on.
II. CHARACTERS
1．Operate easily: so long as the delay time, the heat time and the cooling
time and also the heating current switch gear is set, and then rotating the
disc worktable manually, the time delay system, the heating system and the
cooling system can operate automatically, and finally complete the sealing
process.
2．There are three worktables for the machine which accelerate the
packing speed, enhance the production efficiency.
a)The mold is only applicable to seal the edge of blister pieces and part
of paper card which will not affect the products, and keep both of them
smooth and artistic.
b)The machine structure is solid, reliable, durable.

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III.MAIN TECHNICAL PARAMETER
Model XBF-500
Power source 220 V, 50Hz, 3KW
Delayed time (second) 0-10 seconds (Adjustable)
Heating time (second) 0-10 seconds (Adjustable)
Cooling time (second) 0-10 seconds (Adjustable)
Shifting thermoelectricity device Eight adjustable channel
Counting Six figures
Pressure area (mm) 480mm×340mm
Turntable area (cm) Φ980mm
Capacity 3-7 seconds/mold
Qty of mold 1 set for 3 pcs ( produce specially)
Height of packing objects 2mm-150mm (changeable)
Packing material PVC blister pieces and plastic paper card
Using Air source ≥0.4Mpa
Machine size 1080mm×980mm×1460mm
Weight 150kgs

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IV．INDICATION OF STRUCTURE
V. OPERATION STEPS AND PRINCIPLE
Put the formed blister pieces in the mold first, and then, put the product, cover
the card, turn the disc worktable to the proper position. Turn on the travel
switch, turn the AC contactor. The pressure board pressurizes down side
automatically. The mold heating element is charged with electricity, heats and
cools to the fixed time, finish the sealing, then the pressure board returns to
the position. Then, revolve the disc worktable to be 120°, to make the second
worktable to enter into the working position. The three worktables can be
continuous working.

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VI. SET THE HEATING CURRENT CONVERSION, DELAYE
TIME,COOLING & HEATING TIME
1.Inspect the size of the mold and the thickness of the blister pieces.
Adjusting the heating current conversion switch from the low position first. To
set the delayed time for 1 second, the heating time for 3 seconds and the
cooling time for 3 seconds (for reference). Starts to debug the operation.
Inspect the effect of packing. Adjust the heating current conversion switch
lower and shorter the heating time. Do it oppositely if contrary.
2.Adjust the heating time and the heating current conversion switch.
They are international. Generally, the smaller the electric and the longer the
heating time, the better the packing quality will be.
VII.PRECAUTIONS AND MAINTENANCE
1. All the adjustable device must be adjusted from low to high slowly when
debug the new mold which will protect the mold from damage.
2. The mold should be placed on the center of working position to guarantee
the air cylinder to press down evenly.
3. In the production process, the mold is pressed many times. So, it is normal
that the teflon adhesive tape on the mold is damaged. It should be replaced
and repaired in time.
4. In the use of mold, the heating current conversion must be adjusted when
the voltage is too high or too low.

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5. Please guarantee there is oil (white oil) in the lubricator of second air
cylinder, but the oil level does not have to surpass 2/3, turn on the water
filter to clean according to the situation.
6. Fill oil in the guide pillar 1 – 2 times each operation, clean once a season
for the air operated parts.
7. Cut off the power once it has fault, and should be repaired by the specialist.
8. Power must connect the ground safely.
VIII. FAULTS AND PRECESSING MOTHOD
Phenomenon Reason Processing method
Burning Current conversion gear too high Adjust lower
Burning Heating time too long Adjust shorter
Cannot seal up Current conversion gear too low Adjust higher
Cannot seal up Heating time too short Adjust longer
Cannot seal up Card paper have no glue Stick glue on
Cannot seal up The plastic material is not good Change it
Mold hasn’t heat Connection of the electrode under the
turntable is not good Change it
Mold hasn’t heat Fuse burns out Change it
Mold hasn’t heat AC contactor has malfunction Change it
Mold hasn’t heat The mold wiring is not solid Fix it
Mold hasn’t heat The transformer burns out Change it
Product takes out
difficultly Cooling time too short Delay longer
Partial wrinkle Delayed time too shorter Delay longer

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Partial wrinkle Mold is not smooth Change it
Partial wrinkle Side of the plastic is not straight Change it
Partial wrinkle Cooling time of mold is too short Delay longer
Pressure board has
no fluctuation Air source doesn’t supply Connect the air source
Pressure board has
no fluctuation Air source is not enough Adjust pressure of the air source
Pressure board has
no fluctuation The electrical magnet valve has malfunctions Change it
Pressure board has
no fluctuation The blowhole is locked Adjust and clean
Pressure board has
no fluctuation The traveling switch has malfunctions Change it
IX. THE MOLDS’ ELECTRICITY CONNECTION

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X. CIRCUIT DIAGRAM