Wittke StRLight User manual

STARLIGHT™&SUPERDUTY™
OPERATOR’S MANUAL

STARLIGHT™ & SUPERDUTY™
W/ MULTIPLEXED SYSTEM
OPERATOR’S MANUAL

Liability
Labrie Enviroquip Group assumes no liabilty for any incidental, consequential, or other liability that
might result from the use of the information contained in this document.
All risks and damages, incidental or otherwise, arising from the use or misuse of the information
contained herein are entirely the responsability of the user.
Although careful precaution has been taken in the preparation of this document, Labrie Enviroquip
Group assumes no responsiblity for errors or omissions.
November 2013

Liability ........................................................................................ ii
Table of Contents ........................................................................ v
Introduction ................................................................................ 1
Introducing the WITTKE™ ................................................................................................................................................................. 1
Product Overview ...................................................................................................................................................................... 1
Multiplexed System .................................................................................................................................................................. 3
To Contact Labrie Plus .................................................................................................................................................................... 4
In the U.S. ...................................................................................................................................................................................... 4
In Canada ...................................................................................................................................................................................... 4
Safety ........................................................................................... 5
Conventions ....................................................................................................................................................................................... 5
Basic Safety Notions ........................................................................................................................................................................ 5
Responsibilities .................................................................................................................................................................................. 6
Employer’s Responsibilities ................................................................................................................................................... 6
Employee’s Responsibilities ................................................................................................................................................... 7
Things to Do ....................................................................................................................................................................................... 7
Things to Avoid ................................................................................................................................................................................. 7
General Precautions ........................................................................................................................................................................ 8
Fire ...................................................................................................................................................................................................... 10
Safety Kits ......................................................................................................................................................................................... 10
Location of Safety and Informative Decals ........................................................................................................................... 10
Decals on Body ........................................................................................................................................................................ 11
Decals on Tailgate .................................................................................................................................................................. 17
Decals outside Cab ................................................................................................................................................................. 18
Decal on Lifting Arm .............................................................................................................................................................. 18
Decals inside Cab .................................................................................................................................................................... 19
Multiplex Switch Actuators (1) ........................................................................................................................................... 22
Multiplex Switch Actuators (2) ........................................................................................................................................... 23
Safety Features ............................................................................................................................................................................... 24
Centralized Grease Block ..................................................................................................................................................... 24
Global Motion Sensors (Optional) .................................................................................................................................... 25
Back Up Alarm .......................................................................................................................................................................... 25
Service Hoist Safety Props (optional) .............................................................................................................................. 25
Tailgate Safety Prop ............................................................................................................................................................... 28
Securing Tailgate Safety Pins ............................................................................................................................................. 31
Camera System (optional) ................................................................................................................................................... 31
Tailgate Holding Valve .......................................................................................................................................................... 32
Safety Lockout Tests ..................................................................................................................................................................... 33
Side Access Door Proximity Switch .................................................................................................................................. 33
Packer Blade Packing Position ........................................................................................................................................... 34
Packer Blade Position - Tailgate Ajar ............................................................................................................................... 35
Arms Partly Raised Proximity Switch in Packing Mode (Residential Units Only) ............................................. 35
Arms Partly Raised Proximity Switch in Packing Mode (Commercial Units Only) ........................................... 36
Arms and Forks Fully Retracted Proximity Switches .................................................................................................. 36
Packer Fully Retracted Proximity Switch ........................................................................................................................ 37
Packer Fully Extended Proximity Switch (Mid-Stroke) in Full Eject Mode ......................................................... 37
Top Door Fully Open Proximity Switch .......................................................................................................................... 37
Quick Reference Lockout Chart ......................................................................................................................................... 38
Table of Contents

vi Table of Contents
Cleanliness ........................................................................................................................................................................................ 38
Locking Out and Tagging Out the Vehicle ........................................................................................................................... 38
Shutting Down the Vehicle ........................................................................................................................................................ 40
Prior to Start Up .............................................................................................................................................................................. 40
Controls and Indicators ............................................................. 43
Labrie’s Multiplexed System ...................................................................................................................................................... 43
Warning and Caution Messages ........................................................................................................................................ 44
Hydraulic Oil Temperature Indicator (optional) ........................................................................................................... 49
Time and Date Indicator ....................................................................................................................................................... 50
Main Menu ................................................................................................................................................................................. 50
Control Panel ................................................................................................................................................................................... 57
Pump Switch ............................................................................................................................................................................. 57
Tailgate Up Switch .................................................................................................................................................................. 58
Tailgate Down Switch ............................................................................................................................................................ 59
Mirror Light Switch (optional) ............................................................................................................................................ 60
Canopy Light Switch (optional) ......................................................................................................................................... 60
Strobe Light Switch (optional) ........................................................................................................................................... 60
Work Light Switch (optional) .............................................................................................................................................. 60
Auxiliary Controls Switch (optional) ................................................................................................................................. 61
Auto-Packing Switch (optional) ......................................................................................................................................... 61
Forks Width Switches (optional) ........................................................................................................................................ 62
Speed-Up Switches (optional) ............................................................................................................................................ 62
Top Door Switches (Roof Open/Roof Close) ................................................................................................................. 63
Packer Retracted Indicator Light ....................................................................................................................................... 63
Hopper Door Open Indicator Light .................................................................................................................................. 64
Arms Not Stowed Indicator Light ...................................................................................................................................... 64
In-Cab Packer Control Station ................................................................................................................................................... 64
Stop Push-Button (red) ......................................................................................................................................................... 64
Pack Push-Button (green) .................................................................................................................................................... 65
Retract Push-Button (yellow) .............................................................................................................................................. 65
Joystick Controls ............................................................................................................................................................................ 66
In-Cab Joystick ......................................................................................................................................................................... 66
Outside Dual Lever Joystick (optional) ............................................................................................................................ 67
Service Hoist Lever (optional) ............................................................................................................................................. 68
Cab Dashboard ............................................................................................................................................................................... 68
Parking Brake ............................................................................................................................................................................ 69
Operating the WITTKE™ .............................................................. 71
Daily Inspection .............................................................................................................................................................................. 71
Approaching the Vehicle ..................................................................................................................................................... 71
Visual Inspection ..................................................................................................................................................................... 71
Starting the Vehicle ................................................................................................................................................................ 72
Body Inspection Procedure ................................................................................................................................................. 72
Arm Inspection Procedure ................................................................................................................................................... 74
Inspection Sheet ...................................................................................................................................................................... 77
Right-Hand Side Driving Position (optional) ........................................................................................................................ 78
Position of the Lifting Arms ........................................................................................................................................................ 79
Residential Collection Mode (optional) .......................................................................................................................... 79
Commercial Collection Mode ............................................................................................................................................. 80
En Route ..................................................................................................................................................................................... 80
Overheight Caution ................................................................................................................................................................ 81
Commercial Units when not in Collection Mode ........................................................................................................ 81
Residential Units when not in Collection Mode .......................................................................................................... 82

Table of Contents vii
Exhaust Regeneration Process ........................................................................................................................................... 82
Collecting Refuse ........................................................................................................................................................................... 83
Planning your Route .............................................................................................................................................................. 83
Commercial Collection ......................................................................................................................................................... 83
Residential Collection ........................................................................................................................................................... 86
Packing Refuse ................................................................................................................................................................................ 87
Packing Refuse Using the Pack Button ........................................................................................................................... 88
Packing Refuse Using the Auto-Packing Mode ........................................................................................................... 88
Safety while Using the Packing System ......................................................................................................................... 89
Packer Not Working? ............................................................................................................................................................. 89
Unloading Refuse .......................................................................................................................................................................... 90
Preparing to Unload Refuse ................................................................................................................................................ 90
Unloading a WITTKE™ Unit .................................................................................................................................................... 90
Cleaning of the WITTKE™ .............................................................................................................................................................. 91
Preparing the Unit Before Departure .............................................................................................................................. 91
Clean-Up Procedure .............................................................................................................................................................. 92
Canopy Sweeper (optional) ................................................................................................................................................ 94
Shut-Down Procedure ................................................................................................................................................................. 95
Water Trap Bleed .................................................................................................................................................................... 95
Emergency Actions ....................................................................................................................................................................... 96
Hydraulic Oil Spill .................................................................................................................................................................... 96

viii Table of Contents

1Introduction
The purpose of this manual is to introduce operators
to the operational procedures of the WITTKE™ front-
loader garbage truck. For information regarding
maintenance procedures, refer to the related WITTKE™
Maintenance Manual.
Introducing the WITTKE™
WITTKE™ units are front-load refuse collection vehicles
used to pick up residential or commercial dumpsters.
Once the body is full, all its content is unloaded at a
waste management landfill or other appropriate site
(e.g. transfer station, incinerator, recycling station).
These vehicles are designed to be operated by only one
person at a time, and they use a series of hydraulic,
pneumatic, mechanical, and electrical systems to
perform their work routine.
Product Overview
WITTKE™ units are equipped with a set of swing arms
and forks to perform collection of industrial and
commercial waste. Some trucks can be supplied with a
carry can equipped with either a tipper or an
automated arm to perform residential collection.
Figure 1-1 The W ITTKE ™
Body’s main components are the hopper (see Figure
1-2), the packer (see Figure 1-2), the tailgate
(see Figure 1-3), and the swing arms and forks
(see Figure 1-3).

2Introduction
The hopper is the area of the body where the refuse is dumped. The packer is the piece of equipment
that pushes the refuse into the body and ejects it at landfill sites. The tailgate is the rear door that
prevents refuse from exiting the body during collection. At a landfill, the tailgate is raised to enable
discharge of the refuse.
Figure 1-2 Hopper and packer
Figure 1-3 Tailgate (left); Arms and forks (right)
In the cab, you will find the control panel, the monitor, the joystick, and all the switches that control
most of the truck’s functions (see Figure 1-4).
Figure 1-4 W ITTKE ™ cab
Hopper
Packer
Arm
Forks

Introduction 3
The WITTKE™ comes in two models: the SUPERDUTY™ and the STARLIGHT™.
Key Features of the SUPERDUTY™
- Walls made up of 100% Hardox steel delivering ultimate strength at the lowest possible body weight
- Needs minimum maintenance
- Provides the lowest total cost of ownership
- Packing cycle takes a mere 18 to 20 seconds
Key Features of the STARLIGHT™
- Delivers agility without compromise
- Its low body weight maximizes the legal payload capacity
- Its fast arms cycle set at 14 seconds ensures rapid loading on the route
- Tackles both residential and commercial routes with ease
Multiplexed System
Both the SUPERDUTY™ and the STARLIGHT™ are now equipped with an electronic monitoring system
called the multiplexed system.
The Multiplexed system used by Labrie is a CAN-based system that integrates a display monitor, a
control panel, a joystick and three electronic controllers. This whole system has been designed to
help you operate your unit in an efficient and easy way. See Labrie’s Multiplexed System on page 43 for
more details on this.
IMPORTANT:Multiplexed System-equipped WITTKE™ units must be operated by only one person.

4Introduction
To Contact Labrie Plus
In the U.S.
Address: 1981 W. Snell Road
Oshkosh, WI 54904
Toll Free: 1-800-231-2771
Telephone: [phone]
General Fax: [phone]
Sales Fax: [phone]
Parts and warranty: During business hours, 7:00 AM to 7:00 PM Central Standard Time
Technical Support Service: Available 24 hours
In Canada
Address: 175 Route du Pont
St-Nicolas, QC G7A 2T3
Toll Free: 1-877-831-8250
Telephone: [phone]
Service Fax: [phone]
Parts Fax: [phone]
Parts and warranty: During business hours, 8:00 AM to 5:00 PM Eastern Standard Time
Technical Support Service: Available 24 hours
Website: www.labriegroup.com
E-mail: [email protected]
IMPORTANT:For technical support and parts ordering, the serial number of your vehicle is required. Therefore,
Labrie Enviroquip Group recommends to keep record of the information found on the VIN plate,
which is located in the cab.

2Safety
Safety is always of prime importance when operating
any type of equipment. All operators working with the
WITTKE™ front-loader garbage truck must be aware of
the safety practices and features detailed in this
section.
Conventions
Basic Safety Notions
The following safety notions are related to the use of
the WITTKE™. It is important to point out that the safe
use of the vehicle remains the user’s responsibility. He
must heed all safety notions explained in this manual
and on the decals found on the vehicle.
Danger! Indicates a hazardous situation which, if
not avoided, will result in serious injury or
death.
Warning! Indicates a hazardous situation which, if
not avoided, could result in serious injury
or death.
Caution! Indicates a hazardous situation which, if
not avoided, may result in minor or
moderate injury.
Danger! Always be aware of the vehicle’s
surroundings to make sure that no
pedestrians, passersby, bystanders, or
other people or vehicles are in any way
exposed to any danger caused by the
use of the WITTKE™.

6Safety
Responsibilities
Safety is everybody’s responsibility. Both employer and employee must play their part to ensure the
safety of the operator, the vehicle, and its immediate surroundings.
Employer’s Responsibilities
It is the responsibility of the employer:
To ensure that the WITTKE™ is operated in accordance with all safety requirements and codes,
including all applicable regulations, the Occupational Safety and Health Act (OSHA), and the
American National Standards Institute (ANSI).
To ensure that employees are qualified for operating the vehicle and its equipment, and that they
all take safety measures before using them.
To properly maintain all mobile equipment to meet all provincial/state and federal safety
standards.
To supply adequate instructions and training for the safe use of the vehicle and its equipment
before assigning an employee to such vehicle.
To keep the vehicle maintained and properly adjusted to meet the manufacturer’s standards and
recommendations. For help or for more information, please contact the manufacturer or any of its
authorized representatives.
To keep records of all vehicle breakdowns and malfunctions, as well as any inspection and
maintenance.
To ensure that all failures or malfunctions that may be affecting the safe use of the vehicle are
repaired before the vehicle is put back into operation.
To meet the appropriate lighting requirements for night shift work (if permitted).
To regularly accompany the vehicle operator and take measures to ensure the smooth and safe
operation of the vehicle.
To make sure that the backup alarm works properly when the vehicle is in reverse.
To take necessary measures to correct any damage or malfunction reported by any employee.
To establish a “lockout/tagout” procedure and ensure its application any time inspection, repair
or maintenance is performed on the vehicle, regardless of whether it takes place on the road or in
the garage.
Danger! Never get in the hopper area when the engine is running.
Only authorized personnel may do so following a lockout/tagout procedure (see Locking
Out and Tagging Out the Vehicle on page 38).

Safety 7
Employee’s Responsibilities
It is the responsibility of the employee:
To enforce all safety measures to meet the requirements established by the employer.
To operate the WITTKE™ only after having received proper instructions and training.
To perform routine daily unit inspections.
To make sure that nobody is near the vehicle before activating any of the controls, and to be
prepared to stop at any indication of possible danger.
To immediately report any damage or malfunction of the vehicle to the employer or supervisor.
IMPORTANT:Do not use damaged equipment.
Things to Do
Inspect the body and all systems at the beginning of each day.
Make sure that the area is clear of any people or possible obstructions.
IMPORTANT:Be extremely cautious in areas where small children may be present.
Wear safety glasses and footwear, gloves, and any other safety equipment when loading and
packing refuse.
Check mirrors, windows, lights, and monitor equipment are clean and adjusted properly.
Check for explosive trash (e.g. television sets, paint cans, fluorescent light tubes, etc.).
Use caution when driving with an unevenly distributed load.
Inspect for overhead hazards (e.g. power lines) prior to lifting arms, hoisting body or climbing on
it.
Always use the body safety prop when servicing under the body (if truck is equipped with a service
hoist system).
Always use the tailgate safety prop before entering the area between the main body and the
tailgate.
Obey all warning and operation stickers.
Things to Avoid
Do not operate any vehicle while under the influence of alcohol, narcotics or other intoxicants.
Do not talk on a cell phone or listen to loud music while driving.
Do not wear jewelry or loose clothing.
Do not leave the vehicle before it is brought to a complete stop and work brake or parking brake is
applied.
Do not enter the hopper or main body unless the engine is shut off, the key is removed and there is
an out-of-service tag on the steering wheel (see Locking Out and Tagging Out the Vehicle on
page 38).

8Safety
Do not hoist the body on uneven ground (if unit is equipped with a service hoist).
Do not back up the vehicle when the body is raised (units equipped with a service hoist).
Do not drive with the tailgate fully open unless it is to unload refuse at the landfill.
Do not use the body safety prop to prop a loaded body (units equipped with a service hoist).
General Precautions
It is the employer’s responsibility to ensure that only qualified employees are assigned to operate this
vehicle.
Read and make sure that you fully understand this manual and all safety decals before operating
this vehicle. Maintenance personnel must also read and understand the Maintenance Manual for
this vehicle.In case of doubt, ask a supervisor for clarifications.
Before every work day, inspect the body, the packing system, and any system that might
compromise public and/or operator safety.
Verify that the accelerator pedal, the steering wheel, mirrors, brakes, and turn signals are in good
working order.
When driving the vehicle, keep both hands on the steering wheel at all times.
Stop the vehicle completely and put on the parking brake before leaving the driving position.
When the vehicle is parked, the parking brake must be applied.
Before activating both arms, operators shall make sure that people and obstructions are far away
from the vehicle. Operators must be able to stop these arms at all times.
WITTKE™ vehicles are primarily designed to be operated by only one person. However, if Labrie
Enviroquip Group customers elect to operate the vehicle with more than one worker, additional
safety items shall be installed to protect the co-worker from hazardous situations.
IMPORTANT:In such cases, Labrie Enviroquip Group must be informed of every and all units that will be operated
by more than one worker. Labrie Enviroquip Group will then determine and supply, at the
customer’s expense, the required safety items. For additional information, please contact LabriePlus
at 1-877-831-8250 in Canada or 1-800-231-2771 in the U.S.
Do not operate this vehicle if there are any signs of damage or incomplete repairs.
Report any doubts that you might have and any safety service requirements regarding this vehicle
to a supervisor.
When removing nylon locknuts, always replace them by new ones.
Never drive this vehicle with the tailgate unlocked.
Danger! Operators must adhere to the following precautions at all times. Failure to do so may
result in vehicle and/or property damage, personal injury, or even death.

Safety 9
For any work (including cleaning and inspecting) that has to be done between the body and the
chassis, always use the body safety prop (on units equipped with a service hoist). Also, the vehicle
must be on level ground.
Before opening and closing the tailgate and/or raising the body, make sure that there is no one
behind the vehicle.
Do not get into the hopper compartment or try to repair anything behind the packer when it is
moving or when the hydraulic pump is still running. Personnel authorized to get into the hopper
must first lock out and tag out the vehicle, as required by the employer. For more information, see
Locking Out and Tagging Out the Vehicle on page 38.
Never, under any circumstances (maintenance or otherwise), stand underneath a loaded body.
Warning! Do not operate the lifting arms until you have been fully trained, and have read and
understood both the Operator’s Manual and the Maintenance Manual supplied with this
unit.
Warning! Make sure that all people and obstructions are sufficiently cleared from the lifting arms
before moving them. Failure to do so may result in unit and/or property damages,
personal injury or death.
Warning! Make sure there is enough clearance between raised container and overhead power
lines. The lifting arms or the container must not come in direct contact with the electrical
cables for the power to go through the unit. If the unit comes in contact with a power
line, stay in the cab and keep away from any metal parts.
Warning! Always retract forks and raise lifting arms before circulating with the vehicle. Failure to do
so will result in unit and /or property damage, severe injury or even death.
Caution! Always keep clean-out door closed when operating lifting arms. Otherwise, damage
could occur to either hydraulic cylinder or trap door.
Caution! Make sure the hopper roof is fully opened before lifting a container.

10 Safety
Fire
The employer must inform and train all personnel on the measures that must be taken in case of a
vehicle and/or loaded body catching fire.
Anytime a loaded vehicle is brought inside a garage, fire extinguishers shall be close at hand.
The employer must also inform employees of an appropriate place to unload the body near the
maintenance facility (preferably away from traffic, surface drains, and ditches).
WITTKE™ vehicles are equipped with a 5-lb fire extinguisher, which is located inside the cab. A 20-lb
fire extinguisher may also be installed as an option. Each fire extinguisher must be checked regularly
by qualified personnel.
Figure 2-1 5-lb fire extinguisher (left); 20-lb fire extinguisher (right)
Safety Kits
A first aid kit, a flare kit and a triangle kit are provided with the truck.
Location of Safety and Informative Decals
Pay careful attention to all safety, warning and informative decals while working in and around the
WITTKE™. Keep your decals clean and in good condition at all times. For replacement decals, please
call LabriePlus. Decals may vary from one unit to another depending on the options and features
installed on the unit. The following is an illustrated list of decals, but not limited to.