WOOD'S POWR-GRIP MRTALPCH611LDC3 User manual

KEEP FOR FUTURE REFERENCE
INSTRUCTIONS
MODEL NUMBERS: MRTALPCH611LDC3,
MRTALPCH610LDC3O, MRTALPCH610CDC3O
SERIAL NUMBER: ___________
(please see serial label and record number here)
CHANNEL-STYLE, LOW-PROFILE MANUAL ROTATOR/TILTER
DC-VOLTAGE, WITH INTELLI-GRIP®TECHNOLOGY
(AVAILABLE WITH REMOTE CONTROL SYSTEM)
READ ALL INSTRUCTIONS AND SAFETY RULES
BEFORE OPERATING THIS LIFTER
DESIGNED FOR MATERIALS HANDLING PROFESSIONALS
908 West Main St –P.O. Box 368
Laurel, MT USA 59044
406-628-8231 (phone)
800-548-7341 (phone)
406-628-8354 (fax)

Rev 0.2/9-19 1 MRTALPCH6-DC3: #35125
TABLE OF CONTENTS
SPECIFICATIONS............................................................................................................ 3
SAFETY............................................................................................................................ 4
OPERATING FEATURES................................................................................................... 5
ASSEMBLY....................................................................................................................... 6
TO CHANGE THE PAD FRAME CONFIGURATION ...............................................................................8
Installing/Removing Pad Frame Extensions ............................................................................................................................. 9
Connecting/Disconnecting Vacuum Hoses.............................................................................................................................11
Routing Vacuum Hoses...........................................................................................................................................................11
INTENDED USE ............................................................................................................. 12
LOAD CHARACTERISTICS .......................................................................................................... 12
OPERATING ENVIRONMENT .......................................................................................................13
DISPOSAL OF THE LIFTER..........................................................................................................13
OPERATION .................................................................................................................. 14
BEFORE USING THE LIFTER .......................................................................................................14
Taking Safety Precautions .....................................................................................................................................................14
Selecting a Screen Language ..................................................................................................................................................14
Performing Inspections and Tests ..........................................................................................................................................15
Preparing to Use the Remote Control System ...................................................................................................................... 15
TO ATTACH THE PADS TO A LOAD ...............................................................................................16
Positioning the Lifter on the Load ..........................................................................................................................................16
Powering up the Lifter............................................................................................................................................................16
Sealing the Pads on the Load .................................................................................................................................................17
Reading the Vacuum Gauges..................................................................................................................................................17
Vacuum Level on Optimal Surfaces ........................................................................................................................................18
Vacuum Level on Other Surfaces ...........................................................................................................................................18
TO LIFT AND MOVE THE LOAD....................................................................................................19
About the Tilt Linkage ............................................................................................................................................................19
Interpreting the Lift Light .......................................................................................................................................................19
Watching Vacuum Indicators ................................................................................................................................................. 19
Controlling the Lifter and Load...............................................................................................................................................20
In Case of Power Failure......................................................................................................................................................... 20
TO ROTATE THE LOAD ..............................................................................................................21
TO TILT THE LOAD ...................................................................................................................22
TO RELEASE THE PADS FROM THE LOAD....................................................................................... 23
AFTER USING THE LIFTER ......................................................................................................... 24
Storing the Lifter.....................................................................................................................................................................24
MAINTENANCE.............................................................................................................. 25
INTELLI-GRIP®DIAGNOSTIC CODES ..........................................................................................25
INSPECTION SCHEDULE ............................................................................................................29
Infrequent Use........................................................................................................................................................................29

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TESTING ................................................................................................................................30
Operational Tests................................................................................................................................................................... 30
Load Test................................................................................................................................................................................ 30
12-VOLT BATTERY ASSESSMENT ................................................................................................30
12-VOLT BATTERY RECHARGE ...................................................................................................31
NOTIFICATION BUZZER BATTERY TEST ........................................................................................31
VACUUM PAD MAINTENANCE .....................................................................................................32
Pad-to-Load Friction Coefficient ............................................................................................................................................ 32
Pad Inspection........................................................................................................................................................................ 32
Pad Cleaning........................................................................................................................................................................... 32
VACUUM TEST .........................................................................................................................33
REMOTE CONTROL SYSTEM TEST ................................................................................................33
REPLACEMENT PARTS .................................................................................................. 34
LIMITED WARRANTY.................................................................................................... 35

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SPECIFICATIONS
Description:
Designed for use with hoisting equipment, MRTALPCH6-DC3 lifters use vacuum to support loads,
as well as manual 180° rotation and mechanically assisted, manual 90° tilt to position loads.
Model Number:
MRTALPCH611LDC3
MRTALPCH610LDC3O
MRTALPCH610CDC3O
Vacuum Pads:
11" [28 cm] nom. diameter,
lipped (Model G3370)
10" [25 cm] nom. diameter,
lipped (Model HV11)
10" [25 cm] nom. diameter,
concave (Model G0750)
(6 each, standard rubber1)
Pad Spread:
---------------------------- (to outer edges) ----------------------------
Maximum:
79¼" x 12" [2,010 x 305 mm]
78¼" x 11" [1,988 x 279 mm]
77¼" x 10" [1,962 x 254 mm]
Minimum:
53¾" x 12" [1,365 x 305 mm]
52¾" x 11" [1,340 x 279 mm]
51¾" x 10" [1,314 x 254 mm]
Maximum Load Capacity:2
Per-Pad:
184 lbs [83.5 kg]
150 lbs [68.5 kg]
150 lbs [68.5 kg]
Total with 4 Pads:
700 lbs [320 kg]
600 lbs [270 kg]
600 lbs [270 kg]
Total with 6 Pads:
1,100 lbs [500 kg]
900 lbs [410 kg]
900 lbs [410 kg]
Lifter Weight:
≈130 lbs [59 kg]
Power System:
12 volts DC, 5 amps
Battery Operating Time:
7 amp-hours
Rotation Capability:
Manual, 180°, with latching at each ¼ turn (when required)
Tilt Capability:
Manual, 90°, with four-bar tilt linkage that provides mechanical advantage and automatic
latching in upright position
Options:
Available with Remote Control System –FCC, CE and ICC certified.
See separate instructions about other options.
Maximum Operating
Elevation:
4,500' [1,370 m]
Operating
Temperatures:
32° to 104° F [0° to 40° C]
Service Life:
20,000 lifting cycles, when used and maintained as intended3
Software Version:
Intelli-Grip®7.6
ASME Standard BTH-1:
Design Category "B", Service Class "0" (see www.WPG.com for more information)
!!–CE–!! This symbol appears only when a CE Standard is different from other applicable standards. CE requirements are
mandatory in the European Union, but may be optional elsewhere.
1
Available with other rubber compounds for special purposes (see www.WPG.com).
2
The Maximum Load Capacity is rated at a vacuum of 18 Hg [-60 kPa] on clean, smooth, nonporous flat surfaces with a friction
coefficient of 1. Pad compound, load rigidity, strength, surface conditions, overhang, angle, center of gravity and temperature can
also affect the lifting capacity. A qualified person should evaluate the effective lifting capacity for each use.
3
Vacuum pads, filter elements and other wear-out items are excluded.

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SAFETY
Wear personal protective equipment that is appropriate for the load material. Follow trade
association guidelines.
Use the lifter only in an approved OPERATING ENVIRONMENT (see INTENDED USE).
Do not use a lifter that is damaged, malfunctioning, or missing parts.
Do not use a lifter if the sealing edge of any vacuum pad is cut or otherwise damaged.
Do not remove or obscure safety labels.
Do not use a lifter if the Maximum Load Capacity or any safety label appears to be
missing or obscured.
Make sure the contact surfaces of the load and vacuum pads are clean before attaching
the lifter (see MAINTENANCE).
Do not exceed the Maximum Load Capacity or lift loads the lifter is not designed for
(see INTENDED USE).
Do not lift cracked or broken glass.
Position the vacuum pads correctly on the load before lifting (see OPERATION).
Do not lift a load if any vacuum indicator shows inadequate vacuum (see OPERATION).
Do not touch the vacuum release controls during a lift.
Do not allow people to ride on the lifter or the load.
Do not lift a load higher than necessary or leave suspended loads unattended.
Do not position a loaded or unloaded lifter over people.
Keep unauthorized personnel away from the lifter, to avoid injury in case of an unintended
load release.
Before servicing the lifter, place the power control in the inactive position and, when
possible, disconnect the power source (only applicable to powered lifters).
Do not make any modifications to the lifter (see LIMITED WARRANTY).

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OPERATING FEATURES
Features shown here are underlined on their first appearance in each section following.
Standard MRTALPCH611LDC3 shown
1 LIFT POINT
9 QUICK CONNECTOR
19 Window for AIR FILTER
2 INSTRUCTIONS CANISTER
10 PAD FRAME EXTENSION
20 PAD FRAME
3 Window for BATTERY CHARGER
11 POWER BUTTON
21 BUZZER BATTERY HOLDER
4 ROTATION RELEASE LEVER
12 “RELEASE” BUTTON
22 TILT RELEASE LEVER
5 Cover for AIR FILTERS, CIRCUIT
13 “ATTACH” BUTTON
23 Cover for VACUUM PUMP, BATTERY
BOARD and VACUUM SENSORS
14 “FUNCTION” BUTTON
and BATTERY CHARGER
6 STROBE LIGHT
15 INTELLI-GRIP®CONTROL UNIT
24 VACUUM RESERVE TANK
7 VACUUM GAUGES
16 LCD SCREEN with BATTERY GAUGE
25 VACUUM PAD
8 CONTROL HANDLES
17 NOTIFICATION BUZZER
26 LIFT BAR
18 VACUUM LIFT LIGHT
Note: Although some of the following photos do not show this specific lifter,
they all illustrate how this kind of lifter functions.
10
2
4
3
9
7
6
1
8
5
8
11
24
22
20
23
25
18
26
21
17
16
14
13
15
12
19

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ASSEMBLY
1) Remove all vacuum lifter restraints and save them with the shipping container for future use.
2) If necessary, assemble the lift bar as shown. Tighten both bolts (2)
securely.
3) Adjust the lift point to optimize the lifter's hang angle:
3.1) Remove the retaining bolt (3) and loosen the pivot bolt (4).
3.2) Move the lift point to the appropriate position.
3.3) Reinstall the retaining bolt and tighten both bolts securely.
Note: Position the lift point to avoid contact with long configurations
of the pad frame during rotation.
4) Suspend the lifter from appropriate hoisting equipment:
4.1) Select a crane and/or hoist rated for the
Maximum Load Capacity plus the Lifter Weight.
Note: Any lifter use must comply with all statutory or regulatory
standards for hoisting equipment in your region.
4.2) Disengage the tilt latch and
raise the lift bar.
4.3) Attach the hoisting hook to the lift point.
Make sure hook has
restraining latch
(circled).
Note: Make sure the hook does
not interfere with the load,
using rigging as needed.
Only use rigging rated for
Maximum Load Capacity
plus Lifter Weight.
4.4) Use the hoisting equipment to remove the lifter from the shipping container. Avoid
damaging the vacuum pads.

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5) Connect the electrical connectors.
Install the 9-volt battery for the notification buzzer as directed in the NOTIFICATION BUZZER
BATTERY TEST (see MAINTENANCE).
6) Assemble the pad frame for optimal load support (see next section).
Remove the pad covers and save them for future use (if applicable).
7) Before you place the lifter in service, perform Operational and Load Tests (see
MAINTENANCE).

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TO CHANGE THE PAD FRAME CONFIGURATION
Two pad frame configurations enable the lifter to match different load dimensions and weights.
Caution: To optimize load support provided by each circuit of the dual vacuum system, connect
the vacuum pads to the circuits marked “1”and “2”(see Routing Vacuum Hoses to follow).
Standard MRTALPCH611LDC3 pad frame shown (see SPECIFICATIONS for Pad Spread of other models.)
Use only these pad frame configurations.
Choose a configuration to maximize support across the load surface and to minimize load
overhang (see INTENDED USE: LOAD CHARACTERISTICS):
•To support the maximum load weight and longer dimensions, both pad frame extensions must
be installed on the pad frame and the vacuum hoses for the corresponding vacuum pads
must be connected, using the quick connectors (see Connecting/Disconnecting Vacuum Hoses
to follow).
•To support smaller weights and dimensions, both pad frame extensions may be removed, and
the corresponding vacuum hoses may be disconnected, provided the lifter still has
sufficient capacity to support the load in question .
4
Removing or disconnecting any vacuum pad reduces lifting capacity.
4
Whenever a quick connector is disconnected, the corresponding vacuum pad does not contribute to the lifting capacity, whether
or not the pad is mounted on the pad frame.

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Either install both extensions or remove both to keep lifter balanced.
Installing/Removing Pad Frame Extensions
1) Set the lifter with the vacuum pads facing
downward on a clean, smooth, flat
surface.
2) Insert the tabs on one pad frame extension between the rails of the pad frame.
Note: The pad frame extension with a control handle should be installed on the lower end of
the pad frame when oriented vertically (see OPERATING FEATURES).
3) Align the bolt holes in the pad frame
extension with those in the pad frame.

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4) Secure the pad
frame extension in
the pad frame by
installing and
tightening all bolts
securely.
5) Connect the vacuum hose to the vacuum
pad on the pad frame extension, as
directed in Connecting/Disconnecting
Vacuum Hoses and Routing Vacuum
Hoses.
6) Repeat steps 2-5 to install the other pad frame extension.
7) To remove pad frame extensions, reverse steps 2-6.
5
Store removed extensions in a clean,
dry location. Use the pad covers supplied to keep the vacuum pads clean.
5
The pad frame extensions do not need to be removed when using the 4-pad configuration unless they would inhibit (or
otherwise compromise safety of) loading, positioning a load or releasing a load.

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Connecting/Disconnecting Vacuum Hoses
•To connect a vacuum hose, push the male and
female ends of the quick connector together
until they lock.
Make sure quick connectors seal
completely and all vacuum hoses
function correctly.
•To disconnect the vacuum hose, move the
release ring on the female end until the quick
connector separates.
Routing Vacuum Hoses
Each of the 2 pad frame configurations requires different vacuum hose routing (see labels on
blue hoses for assistance):
6-Pad Configuration
1) Connect the red hose (R) from the vacuum pad
on a pad frame extension as shown.
2) Connect the blue hose (B) as shown.
3) Repeat steps 1 and 2 for the other frame
extension.
4-Pad Configuration
Do not connect hoses from pad frame
extensions in 4-pad configuration.
1) Make sure the red hose (R) from the vacuum
pad on a pad frame extension is disconnected
as shown.
2) Connect the blue hose (B) as shown.
3) Repeat steps 1 and 2 for the other frame
extension.
QUICK CONNECTORS
1 FEMALE END
2, 3 MALE ENDS
B
R
R
B

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INTENDED USE
LOAD CHARACTERISTICS
Do NOT lift explosives, radioactive substances or other hazardous materials.
Make sure the vacuum lifter is intended to handle each load, according to these requirements:
• The load weight must not exceed the Maximum Load Capacity.
• The load must be a single piece of relatively nonporous material with a flat and relatively
smooth contact surface.
6
To determine whether the load is too porous or rough, perform a
Load Suitability Test as directed in TO ATTACH THE PADS TO A LOAD (see OPERATION).
• The load's contact surface must be able to obtain a friction coefficient of 1 with the lifter's
vacuum pads, or the capacity should be derated appropriately (see MAINTENANCE).
• The load's surface temperature must not exceed the Operating Temperatures.
7
• The load's minimum length and width are determined by the Pad Spread (see
SPECIFICATIONS).
• The load's maximum length and width are determined by the allowable overhang.
8
• 1½" [3.8 cm] is the allowable load thickness at the Maximum Load Capacity.
9
The load
must be positioned correctly on the lifter and tilt locks or latches must be used when
appropriate (see OPERATION). If not, the allowable load thickness would be reduced.
10
Note: Standard vacuum pads can stain or deform load surfaces with light colors or soft coatings.
Test such surfaces for damaging effects before using the lifter on them.
11
6
Although concave vacuum pads can also attach to some curved loads, curvature can reduce the lifting capacity. Contact Wood’s
Powr-Grip for more information.
7
Vacuum pads made from a heat-resistant rubber compound can enable you to lift loads with higher surface temperatures.
Contact Wood’s Powr-Grip or an authorized dealer for more information.
8
The allowable overhang is the amount of load material that can extend sideways beyond the vacuum pads without breaking or
otherwise being damaged. This depends on the load material, its thickness, and the angle of handling (if any). Since every
material has different physical properties, the allowable overhang must be evaluated separately for each load type. Contact
Wood’s Powr-Grip or an authorized dealer for more information.
9
Pad Spacers can reduce the stability of upright loads and allowable load thickness. Contact Wood’s Powr-Grip for
more information .
10
However, the allowable thickness increases as load weight decreases. Contact Wood’s Powr-Grip for more information.
11
Alternative rubber compounds are available for these purposes. Contact Wood’s Powr-Grip or an authorized dealer for more
information.

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OPERATING ENVIRONMENT
Make sure the vacuum lifter is intended for use in each work environment, given the following
restrictions:
Never use lifter in dangerous environments.
• This lifter is not intended for any environment that is dangerous to the operator or damaging to
the lifter. Avoid environments containing explosives, caustic chemicals and other dangerous
substances.
• The work environment is limited by the Maximum Operating Elevation and
Operating Temperatures.
Metal particles and similar environmental contaminates could result in vacuum
pump failure.
• The lifter is not designed to be watertight: Do not submerge the lifter or use it in unsuitable
weather.
By reducing slip resistance of vacuum pads, moisture can result in reduced
lifting capacity.
DISPOSAL OF THE LIFTER
After the Service Life of the vacuum lifter has ended (see SPECIFICATIONS), dispose of it in
compliance with all local codes and applicable regulatory standards.
Note: Special disposal regulations may apply to the battery.

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OPERATION
BEFORE USING THE LIFTER
Determine whether the vacuum lifter is capable of each intended task (see SPECIFICATIONS and
INTENDED USE). Then complete the following preparations:
Taking Safety Precautions
Read all directions and safety rules before using lifter.
• Be trained in all industry and regulatory standards for lifter operation in your region.
Always wear appropriate personal protective equipment.
• Follow trade association guidelines about precautions needed for each load material.
Selecting a Screen Language
When the lifter is powered up for the first time, the Intelli-Grip®
Control Unit prompts the operator to select a language for the
LCD screen.
To scroll down, press the “release”
button ( ).
To scroll up, press the “attach” button ( ).
To select a language, press the “function” button ( ).
12
Note: A similar process is used to navigate all menus.
12
To change the language again, refer to the INTELLI-GRIP®OPERATOR MENUS section of the SERVICE MANUAL .

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Performing Inspections and Tests
Always check battery energy before using lifter
(see MAINTENANCE).
• Follow the INSPECTION SCHEDULE and TESTING (see
MAINTENANCE).
• Always perform a VACUUM TEST before placing a lifter in service
(see MAINTENANCE).
• Examine air filters regularly and service when needed.
Service the 2 air filters whenever a bowl contains liquid or other contaminates, or an element
appears dirty (see AIR FILTER MAINTENANCE in SERVICE MANUAL ).
Make sure notification buzzer can be heard over noise at
operator position.
• Make sure the notification buzzer is clearly audible at the maximum distance
between the operator and the lifter, despite any barriers or obstacles.
13
The
VACUUM TEST provides a convenient opportunity to check this (see
MAINTENANCE).
Preparing to Use the Remote Control System
This optional radio receiver and radio transmitter enable
you to activate the lifter's “attach” and “release” functions
at distances up to 250' [76 m], provided you have a clear and
direct view of the lifter and its status indicators.
To operate a lifter remotely, follow these safety rules:
• Visually verify the status of the lifter and load before lifting.
Make sure nearby personnel are aware of intended
remote control actions.
• Monitor the lifter at all times to make sure it is functioning as
intended.
14
• Be sure the load is landed and supported correctly before
releasing it (see following sections).
Note: To prevent any radio transmission, press the emergency
transmitter disconnect button.
15
13
Maximum buzzer volume is 95 dBA at 2' [60 cm]. If applicable, consult EN 7731 to make sure the notification buzzer complies
with CE Standards.
14
The Remote Control System is designed to prevent multiple lifters from responding. Nevertheless, radio controlled lifters should
be tested to make sure each transmitter controls only one lifter.
15
To reset the emergency disconnect, twist the button clockwise and allow it to spring outward to its original position.
1 EMERGENCY TRANSMITTER DISCONNECT
2 TRANSMISSION INDICATOR LIGHT
3 “RELEASE” BUTTON
4 TRANSMITTER POWER/“FUNCTION” BUTTON
5 “ATTACH” BUTTON
2
5
4
3
1

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TO ATTACH THE PADS TO A LOAD
Positioning the Lifter on the Load
1) Make sure the contact surfaces of the load
and vacuum pads are clean (see
MAINTENANCE).
2) Center the pad frame on the load.
16
3) Make sure all vacuum pads will fit on the load and will be
loaded evenly. If applicable, consult the Per-Pad Load Capacity.
Powering up the Lifter
Press the lifter's power button ( ).
The vacuum pump will run for a few seconds, as a normal
function of the Intelli-Grip®self-diagnostics.
To use the Remote Control System, hold the transmitter
power button ( ) briefly to activate the radio
transmitter.
17
Note: When you hold any button on the transmitter, the
transmission indicator light flashes green if the transmitter is
activated or red if it is not activated.
16
The lifter is designed to handle the maximum load weight when its center of gravity is positioned within 2" [5 cm] of the lifter’s
rotation axis. Off-center loads may rotate or tilt unexpectedly.
17
The radio transmitter turns off automatically, after a period of inactivity.

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Sealing the Pads on the Load
Press the “attach” button ( ) on the lifter.
Keep “attach” function activated throughout lift.
To use the Remote Control System, press the “attach”
button ( ) on the radio transmitter.
The vacuum pump will run until the vacuum pads seal completely. If the lifter takes too long to
attach, the notification buzzer chirps and the LCD screen displays “Vacuum not increasing
normally”, along with a diagnostic code (see MAINTENANCE). In this case, press the lifter firmly
against the load to help the pads begin to seal.
18
Reading the Vacuum Gauges
Two vacuum gauges show the current vacuum level in positive inches of Hg and negative kPa for
the dual vacuum system:
• Green range (≥18" Hg
[-60 kPa]): Vacuum
level is sufficient to lift
the maximum load
weight.
• Red range (< 18" Hg
[-60 kPa]): Vacuum
level is not sufficient
to lift the maximum
load weight.
If it takes more than 5 seconds for the vacuum level to reach 5" Hg [-17 kPa] on either vacuum
gauge, press on any vacuum pad that has not yet sealed.
18
Although a vacuum pad may become distorted during shipping or storage, this condition should correct itself with continued
use.