Woods TS1680 User manual

OPER ATOR'S MANUAL
ROTARY CUTTER
MAN0577
(Rev. 9/30/2015)
TS1680
TS1680Q

2 Introduction
Gen’l (Rev. 3/28/2012)
TO THE DEALER:
Assembly and proper installation of this product is the responsibility of the Woods
®
dealer. Read manual instructions
and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual
are completed before releasing equipment to the owner.
The dealer must complete the online Product Registration form at the Woods Dealer Website which certifies that
all Dealer Check List items have been completed. Dealers can register all Woods product at
dealer.WoodsEquipment.com under Product Registration.
Failure to register the product does not diminish customer’s warranty rights.
TO THE OWNER:
Read this manual before operating your Woods equipment. The information presented will prepare you to do a better
and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and
become acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals
can be obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at
www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.
The equipment you have purchased has been carefully engineered and manufactured to provide dependable and
satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified.
Observe all safety information in this manual and safety decals on the equipment.
For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary
tools and equipment to handle all your needs.
Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for
safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces
provided:
Model: _______________________________ Date of Purchase: _____________________
Serial Number: (see Safety Decal section for location) ____________________________________
Provide this information to your dealer to obtain correct repair parts.
Throughout this manual, the term NOTICE is used to indicate that failure to observe can cause damage to equipment.
The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with
an exclamation mark) to indicate the degree of hazard for items of personal safety.

Introduction 3
MAN0577 (6/29/2007)
TABLE OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SAFETY VIDEO ORDER FORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
OWNER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
DEALER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
DEALER CHECK LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 79
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .BACK COVER
Si no lee Ingles, pida ayuda a
alguien que si lo lea para que le
traduzca las medidas de seguridad.
LEA EL INSTRUCTIVO!
!
(Rev.8/30/2013)

4 Introduction
MAN0577 (6/29/2007)
SPECIFICATIONS
GENERAL INFORMATION
Some illustrations in this manual show the
equipment with safety shields removed to provide
a better view. This equipment should never be
operated with any necessary safety shielding
removed.
The purpose of this manual is to assist you in operating
and maintaining your cutter. Read it carefully. It fur-
nishes information and instructions that will help you
achieve years of dependable performance. These
instructions have been compiled from extensive field
experience and engineering data. Some information
may be general in nature, due to unknown and varying
operating conditions. However, through experience
and these instructions, you should be able to develop
procedures suitable to your particular situation.
The illustrations and data used in this manual were cur-
rent at the time of printing. However, due to possible
inline production changes, your machine may vary
slightly in detail. We reserve the right to redesign and
change the machines as may be necessary without
notification.
Throughout this manual, references are made to right
and left directions. These are determined by standing
behind the equipment, facing the direction of forward
travel. Blade rotation, viewed from the top of the cutter,
is counter-clockwise for the right crossbar, and clock-
wise for the left crossbar; the center crossbar is
counter-clockwise on the 540 rpm model and clock-
wise on the 1000 rpm model.
TS1680 TS1680Q
Cutting Height Range
(varies with tire and wheel selection) 2" to 13" 2" to 13"
Cutting Width 168" 168"
Overall Width 176" 176"
Overall Length (Pull-Type / Mounted) 158" / 123" 158" / 123"
Tractor HP 50-200 50-200
Tractor PTO 540 rpm 1000 rpm
Blade Spindles 3 3
Blade Overlap 4" 4"
Number of Blades 6 6
Center Driveline with Slip Clutch Cat 5 Heavy / CV - Cat 6 Cat 5 Heavy / CV - Cat 6
Side Frame Thickness 1/4" 1/4"
Weight - Pull-Type (approx. lbs) 3396 3396
Blade Tip Speed (feet per minute) 15,540 15,540
Blade Rotation Left - CW; Right & Center CCW Left & Center - CW; Right CCW
Wheel Size 15" Rims or 21" OD Solid Tires, Airplane
Torsion Protection Slip Clutch and Flexible Couplers
WARNING

Safety 5
Safety Video Order Form (8/2/2005)
Free Mower Safety Video
Fill out and return the order form and we will send you a FREE VHS
or DVD video outlining
Industrial and Agricultural Mower Safety
Practices
. The 22 minute video, developed in cooperation with
AEM (Association of Equipment Manufacturers), reinforces the
proper procedures to follow while operating your mowing
equipment. The video does not replace the information contained in
the Operator’s Manual, so please review this manual thoroughly
before operating your new mowing equipment.
Safety Training
Does Make a Difference.
BE SAFE!
BE ALERT!
BE ALIVE!
BE TRAINED
Before Operating Mowers!
ASSOCIATION OF
EQUIPMENT
MANUFACTURERS
Safety Video Order Form

6 Safety
Safety Video Order Form (Rev. 2/6/2006)
Free Mower/Cutter Safety Video Order Form
 (Select one)

VHS Format - VHS01052 Safety Video

DVD Format - DVD01052 Safety Video
Please send me
Name: ________________________________________ Phone: __________________
Address: _____________________________________
_____________________________________
_____________________________________
Mower/Cutter Model: ______________________ Serial #: ________________________
Send to:
ATTENTION: DEALER SERVICES
WOODS EQUIPMENT COMPANY
PO BOX 1000
OREGON IL 61061-1000
USA
Also, available from the Association of Equipment Manufacturers:
A large variety of training materials (ideal for groups) are available for a nominal
charge from AEM. Following is a partial list:
● Training Package for Rotary Mowers/Cutters-English
Contains: DVD & VHS (English)
Guidebook for Rotary Mowers/Cutters (English)
AEM Industrial/Agricultural Mower Safety Manual (English)
AEM Agricultural Tractor Safety Manual (English)
● Training Package for Rotary Mowers/Cutters-English/Spanish
Contains: DVD & VHS (English/Spanish)
Guidebook for Rotary Mowers/Cutters (English/Spanish)
AEM Industrial/Agricultural Mower Safety Manual (English/Spanish)
AEM Agricultural Tractor Safety Manual (English/Spanish)
AEM training packages are available through:
AEM at: www.aem.org
or
Universal Lithographers, Inc.
Email: [e-mail]
800-369-2310 tel
866-541-1668 fax


Safety 7
TS1680 Safety Rules (6/29/2007)
TRAINING
Safety instructions are important! Read all
attachment and power unit manuals; follow all
safety rules and safety decal information. (Replace-
ment manuals and safety decals are available from
your dealer. To locate your nearest dealer, check
the Dealer Locator at www.WoodsEquipment.com,
or in the United States and Canada call 1-800-319-
6637.) Failure to follow instructions or safety rules
can result in serious injury or death.
If you do not understand any part of this manual
and need assistance, see your dealer.
Know your controls and how to stop engine and
attachment quickly in an emergency.
Operators must be instructed in and be capable
of the safe operation of the equipment, its attach-
ments, and all controls. Do not allow anyone to
operate this equipment without proper instruc-
tions.
Keep hands and body away from pressurized
lines. Use paper or cardboard, not hands or other
body parts to check for leaks. Wear safety goggles.
Hydraulic fluid under pressure can easily penetrate
skin and will cause serious injury or death.
Make sure that all operating and service person-
nel know that if hydraulic fluid penetrates skin, it
must be surgically removed as soon as possible by
a doctor familiar with this form of injury or gan-
grene, serious injury, or death will result. CON-
TACT A PHYSICIAN IMMEDIATELY IF FLUID
ENTERS SKIN OR EYES. DO NOT DELAY.
Never allow children or untrained persons to
operate equipment.
PREPARATION
Check that all hardware is properly installed.
Always tighten to torque chart specifications
unless instructed otherwise in this manual.
Air in hydraulic systems can cause erratic oper-
ation and allows loads or equipment components
to drop unexpectedly. When connecting equipment
or hoses or performing any hydraulic maintenance,
purge any air in hydraulic system by operating all
hydraulic functions several times. Do this before
putting into service or allowing anyone to
approach the equipment.
Make sure all hydraulic hoses, fittings, and
valves are in good condition and not leaking before
starting power unit or using equipment. Check and
route hoses carefully to prevent damage. Hoses
must not be twisted, bent sharply, kinked, frayed,
pinched, or come into contact with any moving
parts. Operate moveable components through full
operational range to check clearances. Replace
any damaged hoses immediately.
Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
Make sure attachment is properly secured,
adjusted, and in good operating condition.
Make sure spring-activated locking pin or collar
slides freely and is seated firmly in tractor PTO
spline groove.
If equipped with driveline guard tether chains,
make sure they are attached to the tractor and
equipment as shown in the pamphlet that accom-
panies the driveline. Replace if damaged or broken.
Check that driveline guards rotate freely on drive-
line before putting equipment into service.
Power unit must be equipped with ROPS or
ROPS cab and seat belt. Keep seat belt securely
fastened. Falling off power unit can result in death
from being run over or crushed. Keep foldable
ROPS system in “locked up” position at all times.
Inspect chain shielding before each use.
Replace if damaged.
(Safety Rules continued on next page)
Safety is a primary concern in the design and
manufacture of our products. Unfortunately, our
efforts to provide safe equipment can be wiped
out by an operator’s single careless act.
In addition to the design and configuration of
equipment, hazard control and accident preven-
tion are dependent upon the awareness, con-
cern, judgement, and proper training of
personnel involved in the operation, transport,
maintenance, and storage of equipment.
It has been said, “The best safety device is an
informed, careful operator.” We ask you to be
that kind of operator.
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

8 Safety
TS1680 Safety Rules (6/29/2007)
(Safety Rules continued from previous page)
Remove accumulated debris from this equip-
ment, power unit, and engine to avoid fire hazard.
Make sure all safety decals are installed.
Replace if damaged. (See Safety Decals section for
location.)
Make sure shields and guards are properly
installed and in good condition. Replace if dam-
aged.
Do not put this equipment into service unless all
side skids are properly installed and in good condi-
tion. Replace if damaged.
A minimum 20% of tractor and equipment
weight must be on the tractor front wheels when
attachments are in transport position. Without this
weight, front tractor wheels could raise up result-
ing in loss of steering. The weight may be attained
with front wheel weights, ballast in tires or front
tractor weights. Weigh the tractor and equipment.
Do not estimate.
Inspect and clear area of stones, branches, or
other hard objects that might be thrown, causing
injury or damage.
Connect PTO driveline directly to power unit
PTO shaft. Never use adapter sleeves or adapter
shafts. Adapters can cause driveline failures due to
incorrect spline or incorrect operating length and
can result in personal injury or death.
OPERATION
Full chain shielding must be installed when
operating in populated areas or other areas where
thrown objects could injure people or damage
property.
• If this machine is not equipped with full chain
shielding, operation must be stopped when any-
one comes within 300 feet (92 m).
• This shielding is designed to reduce the risk
of thrown objects. The mower deck and protec-
tive devices cannot prevent all objects from
escaping the blade enclosure in every mowing
condition.
It is possible for objects to ricochet
and escape, traveling as much as 300 feet (92 m).
Do not allow bystanders in the area when oper-
ating, attaching, removing, assembling, or servic-
ing equipment.
Never direct discharge toward people, animals,
or property.
Do not operate or transport equipment while
under the influence of alcohol or drugs.
Operate only in daylight or good artificial light.
Keep hands, feet, hair, and clothing away from
equipment while engine is running. Stay clear of all
moving parts.
Always comply with all state and local lighting
and marking requirements.
Never allow riders on power unit or attachment.
Power unit must be equipped with ROPS or
ROPS cab and seat belt. Keep seat belt securely
fastened. Falling off power unit can result in death
from being run over or crushed. Keep foldable
ROPS system in “locked up” position at all times.
Always sit in power unit seat when operating
controls or starting engine. Securely fasten seat
belt, place transmission in neutral, engage brake,
and ensure all other controls are disengaged
before starting power unit engine.
Operate tractor PTO at 540 RPM (1000 RPM on Q
Series cutters). Do not exceed.
Look down and to the rear and make sure area
is clear before operating in reverse.
Do not operate or transport on steep slopes.
Do not stop, start, or change directions sud-
denly on slopes.
Use extreme care and reduce ground speed on
slopes and rough terrain.
Watch for hidden hazards on the terrain during
operation.
Stop power unit and equipment immediately
upon striking an obstruction. Turn off engine,
remove key, inspect, and repair any damage before
resuming operation.
Leak down or failure of mechanical or hydraulic
system can cause equipment to drop.
On pull-type units with optional hydraulic cut-
ting height adjustment, use a single-acting cylinder
with a maximum extended length of 28-1/4" (718
mm) from attaching point center to center.
On mounted units with optional hydraulic cut-
ting height adjustment, use a double-acting cylin-
der with a maximum extended length of 28-1/4"
(718 mm) from attaching point center to center.
(Safety Rules continued on next page)
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
(Rev. 8/30/2013)

Safety 9
TS1680 Safety Rules (6/29/2007)
(Safety Rules continued from previous page)
TRANSPORTATION
The maximum transport speed for towed and
semi-mounted machines is 20 mph (32 km/h).
Regardless of the maximum speed capability of the
towing tractor, do not exceed the implement’s max-
imum transport speed. Doing so could result in:
• Loss of control of the implement and tractor
• Reduced or no ability to stop during braking
• Implement tire failure
• Damage to the implement or its components.
Use additional caution and reduce speed when
under adverse surface conditions, turning, or on
inclines.
Never tow this implement with a motor vehicle.
Do not operate PTO during transport.
Do not operate or transport on steep slopes.
Do not operate or transport equipment while
under the influence of alcohol or drugs.
Always comply with all state and local lighting
and marking requirements.
Never allow riders on power unit or attachment.
MAINTENANCE
Before dismounting power unit or performing
any service or maintenance, follow these steps:
disengage power to equipment, lower the 3-point
hitch and all raised components to the ground,
operate valve levers to release any hydraulic pres-
sure, set parking brake, stop engine, remove key,
and unfasten seat belt.
Before working underneath, raise mower, install
transport lock, and block mower securely. Hydrau-
lic system leak down and failure of mechanical or
hydraulic system can cause equipment to drop.
Do not modify or alter or permit anyone else to
modify or alter the equipment or any of its compo-
nents in any way.
Your dealer can supply original equipment
hydraulic accessories and repair parts. Substitute
parts may not meet original equipment specifica-
tions and may be dangerous.
Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
Do not allow bystanders in the area when oper-
ating, attaching, removing, assembling, or servic-
ing equipment.
Never go underneath equipment (lowered to the
ground or raised) unless it is properly blocked and
secured. Never place any part of the body under-
neath equipment or between moveable parts even
when the engine has been turned off. Hydraulic
system leak down, hydraulic system failures,
mechanical failures, or movement of control levers
can cause equipment to drop or rotate unexpect-
edly and cause severe injury or death. Follow Oper-
ator's Manual instructions for working underneath
and blocking requirements or have work done by a
qualified dealer.
Make sure attachment is properly secured,
adjusted, and in good operating condition.
Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
Make certain all movement of equipment com-
ponents has stopped before approaching for ser-
vice.
Frequently check blades. They should be sharp,
free of nicks and cracks, and securely fastened.
Do not handle blades with bare hands. Careless
or improper handling may result in serious injury.
Your dealer can supply genuine replacement
blades. Substitute blades may not meet original
equipment specifications and may be dangerous.
Tighten all bolts, nuts, and screws to torque
chart specifications. Check that all cotter pins are
installed securely to ensure equipment is in a safe
condition before putting unit into service.
Make sure all safety decals are installed.
Replace if damaged. (See Safety Decals section for
location.)
Make sure shields and guards are properly
installed and in good condition. Replace if dam-
aged.
Do not disconnect hydraulic lines until machine
is securely blocked or placed in lowest position
and system pressure is released by operating
valve levers.
Leak down or failure of mechanical or hydraulic
system can cause equipment to drop.
(Safety Rules continued on next page)
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
(Rev. 8/30/2013)

10 Safety
TS1680 Safety Rules (6/29/2007)
(Safety Rules continued from previous page)
STORAGE
Keep children and bystanders away from stor-
age area.
Follow manual instructions for storage.
O
N MOUNTED CUTTERS :
Disconnect cutter driveshaft and secure up off
ground. Raise cutter with 3-point hitch. Place
blocks under cutter side skids. Lower cutter onto
blocks. Disconnect hydraulic lines to optional cyl-
inder. Disconnect cutter from tractor 3-point hitch
and carefully drive tractor away from cutter.
O
N PULL - TYPE CUTTERS :
Raise cutter and block securely. Block wheels
and raise tongue with jack. Disconnect hydraulic
lines to optional cylinder. Disconnect driveline and
secure up off the ground.

SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Safety 11
MAN0577 (6/29/2007)
1 - SERIAL NUMBER PLATE
2 - PN 5669
3 - PN 12777
4 - PN 1003751
CRUSHING AND PINCHING HAZARD
 Be extremely careful handling various parts of
the machine. They are heavy and hands, fingers,
feet, and other body parts could be crushed or
pinched between tractor and implement.
 Operate tractor controls from tractor seat only.
 Do not stand between tractor and implement
when tractor is in gear.
 Make sure parking brake is engaged before
going between tractor and implement.
 Stand clear of machine while in operation or
when it is being raised or lowered.
FAILURE TO FOLLOW THESE
INSTRUCTIONS COULD RESULT IN
SERIOUS INJURY OR DEATH.
WARNING
1003751-A
BE CAREFUL!
Use a clean, damp cloth to clean safety decals.
Avoid spraying too close to decals when using a pressure washer; high-pressure water can
enter through very small scratches or under edges of decals causing them to peel or come off.
Replacement safety decals can be ordered free from your Woods dealer. To locate your
nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United
States and Canada call 1-800-319-6637.
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
(Safety Decals continued on next page)

12 Safety MAN0577 (6/29/2007)
9 - PN 15503
FALLING OFF CAN RESULT IN BEING RUN OVER.
Tractor must be equipped with ROPS (or ROPS CAB) and seat
belt. Keep foldable ROPS systems in “locked up” position at all
times.
Buckle Up! Keep seat belt securely fastened.
Allow no riders.
RAISED EQUIPMENT CAN DROP AND CRUSH.
Before working underneath, follow all instructions and safety rules in
operator’s manual and securely block up all corners of equipment
with jack stands.
Securely blocking prevents equipment dropping from hydraulic leak-
down, hydraulic system failures or mechanical component failures.
FALLING OFF OR FAILING TO BLOCK SECURELY CAN
RESULT IN SERIOUS INJURY OR DEATH.
WARNING
18865--C
8 - PN 18865
DO NOT EXCEED PTO SPEED OF
540 RPM
PTO speeds higher than 540 RPM can cause
equipment fai ure and persona injury.
WARNING
18866-D
6a - PN 18866
ROTATING BLADES AND
THROWN OBJECTS
Do not put hands or feet under or into mower when
engine is running.
Before mowing, clear area of objects that may be
thrown by blade.
Keep bystanders away.
Keep guards in place and in good condition.
BLADE CONTACT OR THROWN OBJECTS CAN
CAUSE SERIOUS INJURY OR DEATH.
DANGER
15503-C
5 - PN 18864
DANGER
ROTATING DRIVELINE
CONTACT CAN CAUSE DEATH
KEEP AWAY!
DO NOT OPERATE WITHOUT -
All driveline guards, tractor and
equipment shields in place
Drivelines securely attached at both ends
Driveline guards that turn freely on
driveline
18864-C
7 - PN 18877
WARNING
TO AVOID SERIOUS
INJURY OR DEATH:
 Read Operator's Manual (available
from dealer) and follow all safety
precautions.
Keep all shields in place and in good
condition.
Operate mower from tractor seat only.
Lower mower, stop engine and remove
key before dismounting tractor.
Allow no children or untrained persons
to operate equipment.
Do not transport towed or
semi-mounted units over 20 mph.
FAILURE TO OPERATE SAFELY
CAN RESULT IN
INJURY OR DEATH.
18877-C
WARNING
DO NOT EXCEED PTO SPEED OF
1000 RPM
PTO speeds higher than 1000 RPM
can cause equipment failure and
personal injury.
15922-C
540 RPM
-OR-
6b - PN 15922
1000 RPM
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
(Safety Decals continued from previous page)

Safety 13
MAN0577 (6/29/2007)
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
HIGH-PRESSURE HYDRAULIC OIL LEAKS CAN PENETRATE SKIN
RESULTING IN SERIOUS INJURY, GANGRENE OR DEATH.
n Check for leaks with cardboard; never use hand.
n Before loosening fittings: lower load, release pressure, and
be sure oil is cool.
n Consult physician immediately if skin penetration occurs.
WARNING
19924-B
14 - PN 19924
13 - PN 1004991
TRANSPORT LOCK
AND CYLINDER
REQUIREMENTS
1004991
TRANSPORT
LOCK
WARNING
RAISED CUTTER CAN DROP AND CRUSH
e
rs must be e
q
ui
pp
ed with trans
p
ort lock
.
Cutt
e
ds.
sta
n

r
ansport components must be functional, kept in
g
oodAll t
r


Blocking up prevents cutter dropping from hydraulic leak down,
Bloc
hydraulic system failures, or mechanical component failures.
FAILURE TO FOLLOW INSTRUCTIONS CAN
RESULT IN SERIOUS INJURY OR DEATH.
28-1/4"
SINGLE-ACTING FULL
EXTENSION
GUARD MISSING.
DO NOT OPERATE.
DANGER
33347E
DANGER
DANGER
GUARD MISSING.
DO NOT OPERATE.
16 - PN 33347
18 - PN 24611
SLOW MOVING
10 - PN 1002940 AMBER FRONT REFLECTOR 9"
11 - PN 57123 RED REAR REFLECTOR 9"
12 - PN 1004114
If shaft connection is visible, shield
is missing. Replace shield before
operating equipment.
DA
NG
NG
ER
ER
1004114
15a - PN 57840
540 RPM
-OR-
15b - PN 57841
1000 RPM
CONTACT WITH ROTATING PARTS
CAN CAUSE SERIOUS INJURY.
WARNING
15502--B
ROTATING COMPONENTS
Do not operate without cover in place.
Look and listen for rotation. Do not
open cover until all components have
stopped.
VEHICLE EMBLEM
17 - PN 15502
19 - PN 20034034 RED / ORANGE FLUORESCENT 2" X 9"

14 Operation
MAN0577 (6/29/2007)
OPERATION
The operator is responsible for the safe operation of
the cutter. The operator must be properly trained.
Operators should be familiar with the cutter, the tractor,
and all safety practices before starting operation. Read
the safety rules and safety decals on pages 7 to 13.
This heavy-duty cutter is designed for grass and weed
mowing and shredding.
Recommended mowing speed for most conditions is
from 2 to 5 mph.
Full chain shielding must be installed when
operating in populated areas or other areas where
thrown objects could injure people or damage
property.
• If this machine is not equipped with full chain
shielding, operation must be stopped when any-
one comes within 300 feet (92 m).
• This shielding is designed to reduce the risk
of thrown objects. The mower deck and protec-
tive devices cannot prevent all objects from
escaping the blade enclosure in every mowing
condition.
It is possible for objects to ricochet
and escape, traveling as much as 300 feet (92 m).
Never allow riders on power unit or attachment.
Make sure spring-activated locking pin or collar
slides freely and is seated firmly in tractor PTO
spline groove.
Operate tractor PTO at 540 RPM (1000 RPM on Q
Series cutters). Do not exceed.
Do not allow bystanders in the area when oper-
ating, attaching, removing, assembling, or servic-
ing equipment.
Stop power unit and equipment immediately
upon striking an obstruction. Turn off engine,
remove key, inspect, and repair any damage before
resuming operation.
Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
Safety tow chain must be hooked-up to both the
implement and tractor during operation or trans-
port. A loose, dragging chain could be struck by
the blades causing serious injury.
TRACTOR STABILITY
A minimum 20% of tractor and equipment
weight must be on the tractor front wheels when
attachments are in transport position. Without this
weight, tractor could tip over, causing personal
injury or death. The weight may be attained with
front wheel weights, ballast in tires or front tractor
weights. Weigh the tractor and equipment. Do not
estimate.
Figure 1. Tractor Stability
CONNECT CUTTER TO TRACTOR
(PULL-TYPE)
NOTICE
■ For tractors with a 1-3/8" diameter PTO shaft,
the horizontal distance from end of tractor PTO
shaft to center of drawbar pin should be 14" for the
540 rpm cutter and 16" for the 1000 rpm cutter.
Tractors with a 1-3/4" 20-spline PTO shaft should
be set to 20". This will minimize joint knock and
damage to drive components.
1. Adjust tractor drawbar to obtain the desired
drawbar-to-hitch-point distance.
NOTE: On some tractors, a drawbar kit must be
used to obtain the required dimension. Check with
your tractor dealer for assistance.
2. Attach parking jack to cutter tongue. Raise tongue
to tractor drawbar height.
3. Secure cutter to tractor drawbar with a high-
strength drawbar pin 3/4” or larger. Keep pin in
place during operation.
4. Loop safety tow chain around tractor drawbar
support. Secure the hook to a chain link that allows
enough slack for proper hitch articulation.
5. Connect cutter driveline to tractor PTO shaft,
making sure the spring-activated lock pin slides
freely and is seated in tractor PTO splined groove.
DANGER
WARNING
CAUTION
WARNING

Operation 15
MAN0577 (6/29/2007)
6. Remove parking jack from the tongue and attach it
to the storage post on the front of the cutter.
7. Adjust H-frame bearing height so that the front
driveline is parallel to the ground. Secure with 1/2 x
5-3/4 clevis pin and 3/16 x 1 cotter pin.
8. Attach drive shaft shield to bearing housing using
two 3/8 x 1 cap screws and 3/8 lock washers.
Hydraulic Connection
1. Inspect hydraulic hoses to ensure they are in good
condition.
2. Clean the fittings before connecting them to the
tractor hydraulic ports.
3. Attach the hydraulic hose from the cutter to the
tractor.
4. Route the hose through the hose holder on H-
frame and be sure the hose can slide freely in the
holder. Do not allow hose slack to drag on the
ground or become caught on tractor protrusions.
5. From the operator position, start tractor and raise
and lower deck several times to purge trapped air
from the hydraulic cylinder.
Interference Check
1. Be sure that tractor 3-point lift links do not interfere
with hydraulic hoses, cutter driveline, or cutter
frame.
2. Check for straight-ahead operation and at full-
turning angles. If there is any interference, remove
the lower lift links.
3. Contact between tractor lift links and cutter parts
can cause damage, especially when turning.
Turning Limits for CV Driveline
You must not exceed a turning angle of 80 degrees at
the head of the Constant Velocity driveline or damage
will occur.
To check for potential excessive turn angle:
1. Disconnect driveline from tractor, start engine and
turn as far right or left as possible.
2. Shut engine off, set parking brake, remove key,
and try to connect CV driveline to tractor. If it
cannot be connected, the angle is too severe.
3. Restart engine and straighten angle slightly.
Repeat step 2 until driveline can be connected.
The point at which the driveline can be connected
is the maximum turn that should be made.
CONNECT CUTTER TO TRACTOR
(MOUNTED)
Tractor Adjustments
Before attaching tractor to cutter, install sway blocks or
sway chains, or adjust stabilizer bars. Refer to the trac-
tor operator's manual for instructions.
Install tractor front end weights as recommended by
the tractor manufacturer to provide 20% of weight on
front wheels.
A minimum 20% of tractor and equipment
weight must be on the tractor front wheels when
attachments are in transport position. Without this
weight, front tractor wheels could raise up result-
ing in loss of steering. The weight may be attained
with front wheel weights, ballast in tires or front
tractor weights. Weigh the tractor and equipment.
Do not estimate.
Figure 2. 3-Point Mounting Positions
Category 2 Standard Hitch
1. Position tractor lower lift arms between hitch mast
plates.
2. Insert lower hitch pins to Position B, Figure 2,
through mast plates and tractor lower lift arms.
3. Secure with lynch pins.
4. Attach top link for mounted units in the middle hole
of upper mast using top link pin.
Category 3 Standard Hitch
1. Position tractor lower lift arms between hitch mast
plates.
WARNING

16 Operation
MAN0577 (6/29/2007)
2. Insert lower hitch pins to Position A, Figure 2,
through mast plates and tractor lower lift arms.
3. Secure with lynch pins.
4. Attach top link for mounted units in the top hole of
upper mast using top link pin.
Category 2 & 3 Quick Hitches
1. Position lower hitch pins to Position A, Figure 2.
2. Use the upper hole that matches upper quick hitch
point location. This is usually the lower hole for
Category 2 and the middle hole for Category 3.
3. Secure with lynch pins.
4. Attach tractor to cutter and secure hitch according
to hitch manufacturer’s instructions.
DRIVELINE ADJUSTMENT (MOUNTED)
Attach the cutter to the tractor 3-point hitch (or quick
hitch if available). Do not attach driveline at this time.
NOTICE
■ If attaching cutter using a Quick Hitch the dis-
tance between the tractor PTO and the gearbox
input shaft will increase. Follow steps as you would
for the 3-point hitch to insure proper engagement.
Raise and lower cutter and measure the maximum and
minimum distance between the tractor PTO shaft and
the gearbox input shaft. Separate the driveline into two
halves and lay them side-by-side with U-joints at oppo-
site ends.
Set the two U-joints at the maximum distance mea-
sures (this is the cutters lowest point of operation) and
check the amount of overlap between the two drive
halves. There must be at least 4 inches of overlap. If
the driveline is too short (less than 4" overlap), contact
your Woods dealer for a longer drive.
Figure 3. 4 Inch Minimum Overlap
Set the two U-joints to the minimum distance measured
(this is the cutter’s highest point) and check to see if
the driveline bottoms out. If driveline is too long, follow
the instructions to shorten the drive.
Shorten Driveline
1. Separate driveline into two halves and connect
them to the tractor PTO and gearbox input shaft.
2. Place the two halves parallel to one another to
determine how much the driveline must be
shortened. See Figure 4 for example.
Figure 4. Drive Halves Placed Parallel
3. Measure from the end of the upper shield to the
base of the bell on the lower shield (A). Add 1-
9/16" to dimension (A). See Figure 5.
Figure 5. Determine Shield Length
4. Cut the shield to the overall dimension (Figure 6).
Figure 6. Cut Shield
1-9/16"
A
DP3
DP4

Operation 17
MAN0577 (6/29/2007)
5. Place the cutoff portion of the shield against the
end of the shaft and use it as a guide. Mark and cut
the shaft. See Figure 7.
6. Repeat step 5 for other half of drive.
7. File and clean ends of both drive halves.
Figure 7. Cut Shaft to Length
Driveline Interference Check
1. Check for clearance between driveline and cutter
deck.
2. With driveline properly attached to tractor and
gearbox, slowly lift cutter and observe driveline. If
clearance between driveline and cutter deck is less
than 1 inch, shorten top link or limit upper travel of
lower hitch arms. Refer to tractor operator's
manual for instructions.
CUTTING HEIGHT ADJUSTMENT
Mounted Units
To adjust cutter for normal mowing, select a cutting
height (example: 4 inches). Blades are approximately
1-3/4" above bottom of cutter. Dimension A plus 1-3/4"
equals the cutting height.
Adjust the tractor 3-point hitch to a distance of 2-1/4" at
position A to obtain a 4" cutting height. See Figure 8.
Using any of the optional height adjustment devices,
raise or lower the tailwheel to obtain 2-1/2 to 2-3/4
inches at position B.
Adjust top link to provide 1-1/4 inches of clearance
between the break link (2) and the rear of the lift links.
See Figure 8. This clearance will allow the cutter to
float over uneven terrain.
Figure 8. Cutting Height Adjustment
Pull-Type Units
On pull-type units with optional hydraulic cut-
ting height adjustment, use a single-acting cylinder
with a maximum extended length of 28-1/4" (718
mm) from attaching point center to center.
Cutting height range is from 2" to 13". A hydraulic cylin-
der or ratchet jack is available for cutting height adjust-
ment.
When selecting a cutting height, you should consider
the area of operation. If the ground is rolling and has
mounds the blades could contact, set the cutting height
accordingly.
NOTICE
■ Avoid ground contact with blades. Striking
ground with blades produces one of the most dam-
aging shock loads a cutter can encounter. If this
occurs repeatedly, the cutter, driveline, and gear-
boxes will be damaged.
To adjust cutter for normal mowing, select a cutting
height (example: 4 inches). Blades are approximately
1-3/4" above bottom of cutter. Dimension A plus 1-3/4"
equals the cutting height.
Using any of the optional cutting height mechanisms,
raise or lower the tailwheel and set dimension A to 2-
1/4" to achieve a 4" cutting height.
Loosen the jam nut on the attitude rod that runs from
the tongue to the tailwheel. Adjust rod in or out until
dimension B is approximately 1/2 inch more than
dimension A. Refer to Figure 8.
DP5
1. Cutter
2. Break link
3. Tractor top link
WARNING

18 Operation
MAN0577 (6/29/2007)
ATTITUDE ADJUSTMENT (PULL-TYPE)
Normal Mowing
For the most economical power use and best cutting
results, the cutter should be from 1/2" to 3/4" higher at
the rear than at the front.
For grass and weed mowing, adjust cutter to run level
or with the front slightly lower.
Shredding
For shredding, it is better to set rear of cutter slightly
lower than the front. How much lower depends on the
material to be shredded. Determine the best setting for
your situation by experimenting. Use a slow ground
speed for better shredding.
DRIVELINE ADJUSTMENT (PULL-TYPE)
With the cutting height established, adjust the driveline
carrier bearings in the H-frames so that the front drive-
line is parallel to the ground with cutter in cutting posi-
tion.
WHEEL SPACING
Wheels may be adjusted to any position for row crop
shredding.
BLADE SELECTION
Optional stump jumpers are recommended for rugged
terrain where hidden rocks, stumps, and other objects
may be encountered.
There are two blade options available for this cutter:
standard suction blades and flat-double edge blades.
The standard suction blade is a general use, multipur-
pose blade. The double-edge blade requires less horse
power because it does not mulch or recut material. It is
designed for use in areas where blade wear is a prob-
lem. Sandy soils are extremely hard on blades.
Blade rotation, viewed from the top of the cutter is
counter-clockwise for the right crossbar, and clockwise
for the left crossbar; the center crossbar is counter-
clockwise on the 540 rpm models and clockwise on the
1000 rpm models.
When one cutting surface of the double-edge blade is
worn, the opposite edge may be used by placing the
blade on a crossbar of the opposite rotation. Blades
from the right may be used on the left. Blades on the
left may be used on the right.
NOTE: Blades must be moved in pairs. Never use one
new blade and one used blade on a crossbar. Crossbar
can become unbalanced.
TRACTOR OPERATION
Use care when operating around tree limbs and other
low objects.
Use care and reduce ground speed on rough terrain.
Always watch for hidden hazards.
Being knocked off or falling off tractor can result in seri-
ous injury or death.
Only use a tractor with a Roll Over Protective Structure
(ROPS) and seat belt. Securely fasten seat belt before
starting tractor.
The cutter is operated with tractor controls. Engage the
PTO at a low rpm to prevent excessive loads on the
cutter drive system. Increase throttle to proper PTO
speed 540 rpm (1000 rpm on "Q" models).
Be sure operator is familiar with all controls and can
stop tractor and cutter quickly in an emergency. The
operator should give complete, undivided attention to
operating tractor and cutter.
OPERATING TECHNIQUE
Power for operating the cutter is supplied by the tractor
PTO. Operate PTO at 540 rpm (1000 rpm on "Q" mod-
els). Know how to stop the tractor and cutter quickly in
an emergency.
Engage PTO at a low engine rpm to minimize stress on
the drive system and gearbox. With PTO engaged,
raise PTO speed to 540 rpm (1000 rpm on "Q" models)
and maintain throughout cutting operation.
Gearbox protection is provided by a slip clutch with
replacement fiber disc. The slip clutch is designed to
slip when excessive torsional loads occur.
Move slowly into material. Adjust tractor ground speed
to provide a clean cut without lugging the tractor
engine. Use a slow ground speed for better shredding.
Proper ground speed will depend on the terrain and the
material’s height, type, and density.
Normally, ground speed will range from 2 to 5 mph.
Tall, dense material should be cut at a low speed; thin,
medium-height material can be cut at a faster ground
speed.
Always operate tractor PTO at proper rpm (540 or
1000) to maintain blade speed and to produce a clean
cut.
Under certain conditions tractor tires may roll down
some grass and prevent cutting at the same height as
the surrounding area. When this occurs, reduce your
ground speed but maintain PTO at 540 rpm (1000 rpm
on "Q" models). The lower ground speed will permit
grass to rebound partially.

Operation 19
MAN0577 (6/29/2007)
Cutter Operation
When beginning operation of the cutter, make sure that
all persons are in a safe location. Slowly move into the
material with the tractor PTO set at 540 or 1000 rpm.
Mowing Tips
Look down and to the rear and make sure area
is clear before operating in reverse.
Do not operate or transport on steep slopes.
Do not stop, start, or change directions sud-
denly on slopes.
Use extreme care and reduce ground speed on
slopes and rough terrain.
Watch for hidden hazards on the terrain during
operation.
Stop power unit and equipment immediately
upon striking an obstruction. Turn off engine,
remove key, inspect, and repair any damage before
resuming operation.
Maximum recommended ground speed for cutting or
shredding is 5 miles per hour. Adjust tractor ground
speed by using higher or lower gears to provide a clean
cut without lugging tractor engine.
Tall material should be cut twice. Cut material higher
the first pass. Cut at desired height at 90 degrees the
second pass.
Remember, sharp blades produce cleaner cuts and
use less power.
Before entering an area, analyze it to determine the
best procedure. Consider the height and type of mate-
rial to be cut and the terrain type (hilly, level or rough,
etc.).
TRANSPORTING
The maximum transport speed for towed and
semi-mounted machines is 20 mph (32 km/h).
Regardless of the maximum speed capability of the
towing tractor, do not exceed the implement’s max-
imum transport speed. Doing so could result in:
• Loss of control of the implement and tractor
• Reduced or no ability to stop during braking
• Implement tire failure
• Damage to the implement or its components.
Use additional caution and reduce speed when
under adverse surface conditions, turning, or on
inclines.
Never tow this implement with a motor vehicle.
1. Always transport with cutter in raised, locked
position.
2. Raise cutter with hydraulic cylinder.
3. Rotate transport lock over cylinder rod.
4. Lower cylinder against transport lock.
5. To lower cutter for operation, extend hydraulic
cylinder. Rotate transport lock back away from
cylinder rod. Lower to desired cutting height.
Figure 9. Transport Lock Operation
STORAGE
Keep children and bystanders away from stor-
age area.
O
N M OUNTED C UTTERS :
Disconnect cutter driveshaft and secure up off
ground. Raise cutter with 3-point hitch. Place
blocks under cutter side skids. Lower cutter onto
blocks. Disconnect hydraulic lines to optional cyl-
inder. Disconnect cutter from tractor 3-point hitch
and carefully drive tractor away from cutter.
O
N P ULL -T YPE C UTTERS :
Raise cutter and block securely. Block wheels
and raise tongue with jack. Disconnect hydraulic
lines to optional cylinder. Disconnect driveline and
secure up off the ground.
WARNING
CAUTION
WARNING
WARNING

20 Operation
MAN0577 (6/29/2007)
PRE-OPERATION CHECK LIST
(OWNER'S RESPONSIBILITY)
___ Review and follow all safety rules and safety
decal instructions on pages 7 through 13.
___ Check that all safety decals are installed and in
good condition. Replace if damaged.
___ Check that equipment is properly and securely
attached to tractor.
___ Make sure driveline spring-activated locking pin
or collar slides freely and is seated firmly in trac-
tor PTO spline groove.
___ Set tractor PTO at correct rpm for your equip-
ment.
___ Lubricate all grease fitting locations. Make sure
PTO shaft slip joint is lubricated.
___ Check that all hydraulic hoses and fittings are in
good condition and not leaking before starting
tractor. Check that hoses are not twisted, bent
sharply, kinked, frayed, or pulled tight. Replace
any damaged hoses immediately.
___ Raise and lower equipment to make sure air is
purged from hydraulic cylinders and hoses.
___ Check that all hardware is properly installed and
secured.
___ Check to ensure blades are sharp, in good condi-
tion, and installed correctly. Replace if damaged.
___ Make sure tractor ROPS or ROPS cab and seat
belt are in good condition. Keep seat belt
securely fastened during operation.
___ Check that shields and guards are properly
installed and in good condition. Replace if dam-
aged.
___ Check cutting height, front-to-rear attitude, and
top link adjustment.
___ Before starting engine, operator must be in trac-
tor seat with seat belt fastened. Place transmis-
sion in neutral or park, engage brake and
disengage tractor PTO.
___ Inspect area to be cut and remove stones,
branches, or other hard objects that might be
thrown and cause injury or damage.
___ Check that chain shielding is in good condition
and replace any damaged parts.
___ Make sure tractor 3-point lift links do not interfere
with hydraulic hoses or driveline throughout full
turning range.
