Woodstock M1042 User manual
OWNER'S MANUAL
MODEL M1042/M1045
3-IN-1 SHEET METAL
MACHINE
Phone: (360) 734-3482 • Online Technical Support: [email protected]
COPYRIGHT © MAY, 2006 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. Printed in China
#8141PC
M1042
M1045
SET UPELECTRICAL MAINTENANCE SERVICE PARTS
OPERATIONSSAFETYINTRODUCTION
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
Contents
INTRODUCTION ..................................................................................................2
Woodstock Technical Support ............................................................................ 2
M1042 Specifications ...................................................................................... 3
M1045 Specifications ...................................................................................... 3
SAFETY ............................................................................................................5
Standard Safety Instructions ............................................................................. 5
SET UP ............................................................................................................8
Unpacking ................................................................................................... 8
Inventory .................................................................................................... 8
Machine Placement ........................................................................................ 9
Mounting to Workbench ................................................................................... 9
Cleaning Machine .......................................................................................... 9
OPERATIONS ................................................................................................... 10
General .....................................................................................................10
Handle Assembly .........................................................................................10
Shearing ....................................................................................................11
Shear Adjustments ........................................................................................12
Shearing Tips ...............................................................................................13
Bending Brake .............................................................................................14
Slip Roll .....................................................................................................15
MAINTENANCE ................................................................................................. 16
General .....................................................................................................16
Lubrication .................................................................................................16
SERVICE ......................................................................................................... 17
General .....................................................................................................17
Troubleshooting ...........................................................................................17
M1042 Parts Diagram .....................................................................................18
M1042 Parts List ...........................................................................................19
M1045 Parts Diagram .....................................................................................20
M1045 Parts List ...........................................................................................21
Notes ........................................................................................................22
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M1042/M1045 3-in-1 Sheet Metal Machine
INTRODUCTION
Woodstock Technical Support
Your new SHOP FOX® M1042/M1045 3-in-1 Sheet Metal Machine has been specially designed to provide
many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality con-
trol program assure safe and reliable operation.
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to
include the basic information for safety, setup, operation, maintenance, and service of this product.
We stand behind our machines! In the event that questions arise about your machine, please contact
Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox.
biz. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.
INTRODUCTION
If you need the latest edition of this manual, you can download it from http://www.shopfox.biz.
If you have comments about this manual, please contact us at:
Woodstock International, Inc.
Attn: Technical Documentation Manager
P.O. Box 2309
Bellingham, WA 98227
-3-
M1042/M1045 3-in-1 Sheet Metal Machine
INTRODUCTION
Specifications
M1042 Specifications
Height (With Handle in Center Position) ......................................................30"
Footprint .............................................................................. 141⁄2" x 321⁄2"
Crate Size .................................................................... 39" L x 18" W x 26" H
Box Finger Size .......................................................... 10", 4"(x2), 3", 2", & 1"
Wire Groove Sizes ..................................... 5⁄32"(4mm), 11⁄64"(4.5mm), 7⁄32"(5.5mm)
Rollers ................................................................. 11⁄2" Dia. 22 Ga. Mild Steel
Brake .........................................................................24", 22 Ga. Mild Steel
Shear .........................................................................24", 28 Ga. Mild Steel
Work Stop Range (Front) ...............................................1⁄2"-16" (12.7mm-406mm)
Work Stop Range (Rear) ...............................................1⁄2"-16" (12.7mm-406mm)
Roller Construction ....................................................... Precision Ground Steel
Shear Blade Construction ................................................................Tool Steel
Brake .............................................................................................Steel
Frame ........................................................................................Cast Iron
Table ................................................................... Precision Ground Cast Iron
Shipping Weight ............................................................................. 341 lbs.
Machine Weight ............................................................................. 325 lbs.
M1045 Specifications
Height (With Handle in Center Position) ...................................................... 23"
Footprint ...............................................................................141⁄2" x 111⁄2"
Crate Size .................................................................... 23" L x 14" W x 17" H
Finger Sizes .......................................................................1", 2" (x2), 3", 4"
Wire Groove Sizes ......................................... 3⁄32", 1⁄8", 5⁄32", 3⁄16", 7⁄32", and 1⁄4"
Rollers ................................................................. 11⁄2" Dia. 22 Ga. Mild Steel
Brake .........................................................................12", 22 Ga. Mild Steel
Shear .........................................................................12", 28 Ga. Mild Steel
Work Stop Range (Front) ................................................1⁄2"-9" (12.7mm-406mm)
Work Stop Range (Rear) ................................................1⁄2"-9" (12.7mm-406mm)
Roller Construction ....................................................... Precision Ground Steel
Shear Blade Construction ................................................................Tool Steel
Brake .............................................................................................Steel
Frame ........................................................................................Cast Iron
Table ................................................................... Precision Ground Cast Iron
Shipping Weight ............................................................................. 120 lbs.
Machine Weight ............................................................................. 110 lbs.
-4-
M1042/M1045 3-in-1 Sheet Metal Machine
INTRODUCTION
Controls and Features
A
B
A. Stop Assembly
B. Brake Fingers
C. Slip Roll Cover
D. Handle Assembly
E. Handle Adjustment Knob
F. Work Table
D
E
F
C
G. Pressure Plate
H. Shear
I. Slip Roll
J. Slip Roll Adjustment Knob
K. Slip Roll Adjustment Screws
L. Shear Adjustment Screws
G
H
I
J
K
L
Figure 1. The M1042.
Figure 2. The M1045.
-5-
M1042/M1045 3-in-1 Sheet Metal Machine
SAFETY
SAFETY
READ MANUAL BEFORE OPERATING MACHINE.
FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL
RESULT IN PERSONAL INJURY.
Standard Safety Instructions
1. READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY. Machinery presents serious
injury hazards to untrained users.
2. ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY. Everyday eye-
glasses only have impact resistant lenses—they are NOT safety glasses.
3. ALWAYS WEAR AN ANSI APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES
DUST. Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses.
4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause
permanent hearing damage.
5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may
get caught in moving parts. Wear protective hair covering to contain long hair and wear non-slip
footwear.
6. NEVER OPERATE MACHINERY WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL.
Be mentally alert at all times when running machinery.
7. ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make
sure operation instructions are safe and clearly understood.
8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe distance from the work
area.
9. MAKE WORKSHOP CHILD PROOF. Use padlocks, master switches, and remove start switch keys.
Indicates an imminently hazardous situation which, if not avoided, WILL
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY
result in minor or moderate injury.
This symbol is used to alert the user to useful information about proper
operation of the equipment, and/or a situation that may cause damage
to the machinery.
NOTICE
-6-
M1042/M1045 3-in-1 Sheet Metal Machine
SAFETY
10. NEVER LEAVE WHEN MACHINE IS RUNNING. Turn power off and allow all moving parts to come to
a complete stop before leaving machine unattended.
11. DO NOT USE IN DANGEROUS ENVIRONMENTS. DO NOT use machinery in damp, wet locations, or
where any flammable or noxious fumes may exist.
12. KEEP WORK AREA CLEAN AND WELL LIT. Clutter and dark shadows may cause accidents.
13. USE A GROUNDED EXTENSION CORD RATED FOR THE MACHINE AMPERAGE. Undersized cords over-
heat and lose power. Replace extension cords if they become damaged. DO NOT use extension cords
for 220V machinery.
14. ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY. Make sure switch is
in OFF position before reconnecting.
15. MAINTAIN MACHINERY WITH CARE. Keep blades sharp and clean for best and safest performance.
Follow instructions for lubricating and changing accessories.
16. MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY.
17. REMOVE ADJUSTING KEYS AND WRENCHES. Make a habit of checking for keys and adjusting
wrenches before turning machinery ON.
18. CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY. Check for binding and alignment of
parts, broken parts, part mounting, loose bolts, and any other conditions that may affect machine
operation. Repair or replace damaged parts.
19. USE RECOMMENDED ACCESSORIES. Refer to the instruction manual for recommended accessories.
The use of improper accessories may cause risk of injury.
20. DO NOT FORCE MACHINERY. Work at the speed for which the machine or accessory was designed.
21. SECURE WORKPIECE. Use clamps or a vise to hold the workpiece when practical. A secured
workpiece protects your hands and frees both hands to operate the machine.
22. DO NOT OVERREACH. Keep proper footing and balance at all times.
23. MANY MACHINES WILL EJECT THE WORKPIECE TOWARD THE OPERATOR. Know and avoid condi-
tions that cause the workpiece to "kickback."
24. ALWAYS LOCK MOBILE BASES (IF USED) BEFORE OPERATING MACHINERY.
25. BE AWARE THAT CERTAIN DUST MAY BE HAZARDOUS to the respiratory systems of people and
animals, especially fine dust. Make sure you know the hazards associated with the type of dust you
will be exposed to and always wear a respirator approved for that type of dust.
-7-
M1042/M1045 3-in-1 Sheet Metal Machine
SAFETY
Additional Safety Instructions for
3-in-1 Sheet Metal Machines
USE this and other machinery with caution
and respect. Always consider safety first,
as it applies to your individual working
conditions. No list of safety guidelines can
be complete—every shop environment is
different. Failure to follow guidelines could
result in serious personal injury, damage
to equipment or poor work results.
READ and understand this
entire instruction manual
before using this machine.
Serious personal injury
may occur if safety and
operational information is
not understood and fol-
lowed. DO NOT risk your
safety by not reading!
1. MOUNTING. Make sure your sheet metal machine is securely fastened to your workbench. Failure to
mount properly may cause the tool to tip and fall to the ground causing serious injury.
2. HANDS & FINGERS. Always keep hands and fingers away from the blades, pressure plate, bending
brake and slip rollers.
3. OPERATOR POSITION. Keep all body parts out of the way of all moving parts. Serious pinches and
cuts could occur.
4. CAPACITY. DO NOT exceed the rated metal thickness for this sheet metal machine.
5. SHEAR USE. Only use the shear for the purpose it was designed. DO NOT cut round pipe, bar, wire
or cable.
6. EXTENSION ARMS. Always be aware of the extension arms when working around the shear to avoid
walking into them.
7. COMFORTABLE CUTTING OPERATIONS. Avoid awkward operations and hand positions where a sud-
den slip could cause your hand or body to fall into a sharp edge or corner.
8. BLADE ADJUSTMENTS AND MAINTENANCE. Always keep blades properly adjusted and sharp.
9. PINCHING. Always lower the brake fingers when not in use to prevent a pinching hazard.
10. SLIP ROLL COVER. Keep the cover over the slip roll when not in use to prevent entanglement.
11. EXPERIENCING DIFFICULTIES. If at any time you are experiencing difficulties performing the intend-
ed operation, stop using the shear! Contact Tech Support at (360) 734-3482.
-8-
M1042/M1045 3-in-1 Sheet Metal Machine
SET UP
The SHOP FOX® Model M1042/M1045 has been care-
fully packaged for safe transporting. If you notice the
machine has been damaged, please contact your autho-
rized SHOP FOX® dealer immediately.
Unpacking
SET UP
The following is a description of the main components
shipped with the SHOP FOX® Model M1042/M1045. Lay
the components out to inventory them.
Note: Some parts and hardware may already be
installed on the machine. Make sure to check the
machine when you use this inventory list.
Box Inventory (Figure 3) Qty
A. 3-in-1 Sheet Metal Machine .............................. 1
B. Handle Assembly .......................................... 1
C. Rear Stop ................................................... 1
D. Rear Stop Rods ............................................ 2
E. Covers ...................................................... 2
Hardware and Tools
• Hex Wrenches 3,4,5, & 6mm .......................1 ea.
• Thumb Screws ..............................................2
• Spare Gear Cogs ...........................................2
• Cap Screw M6-1 x 16 ......................................4
Inventory
Figure 3. M1042/M1045 Inventory.
If any parts are missing, examine the packaging for the
missing parts. For any missing parts, find the part num-
ber in the back of this manual and contact Woodstock
International, Inc. at (360) 734-3482 or at tech-
SUFFOCATION HAZARD!
Immediately discard all
plastic bags and pack-
ing materials to elimi-
nate choking/suffocation
hazards for children and
animals.
A
B
C
D
E
-9-
M1042/M1045 3-in-1 Sheet Metal Machine
SET UP
This machine should be mounted to a stand
or workbench with the appropriate fasteners
before using.
Mounting to
Workbench
• Workbench Load: During use this machine
distributes a heavy load in a small
footprint. Make sure the workbench is
strong enough to support this tool.
• Working Clearances: Consider existing and
anticipated needs, size of material to be
processed with this machine, and space
for auxiliary stands, work tables or other
machinery when establishing a location for
your 3-in-1 Sheet Metal Machine.
• Lighting: Lighting should be bright enough
to eliminate shadow and prevent eye strain.
MAKE your shop “child
safe.” Ensure that your
workplace is inaccessible
to youngsters by closing
and locking all entrances
when you are away. NEVER
allow untrained visitors in
your shop when assem-
bling, adjusting or operat-
ing equipment.
Cleaning Machine
The table and other unpainted parts of your
3-in-1 Sheet Metal Machine are coated with a
waxy grease that protects them from corrosion
during shipment. Clean this grease off with a
solvent cleaner or citrus-based degreaser. DO
NOT use chlorine-based solvents such as brake
parts cleaner or acetone—if you happen to
splash some onto a painted surface, you will
ruin the finish.
Machine Placement
NEVER use gasoline or
other petroleum-based
solvents to clean with.
Most have low flash
points, which make them
extremely flammable.
A risk of explosion and
burning exists if these
products are used. Serious
personal injury may occur
if this warning is ignored!
ALWAYS work in well-
ventilated areas far from
possible ignition sources
when using solvents to
clean machinery. Many
solvents are toxic when
inhaled or ingested. Use
care when disposing
of waste rags and
towels to be sure they
DO NOT create fire or
environmental hazards.
SECURE MACHINE TO WORKBENCH BEFORE
USING!
Forming metal will require exerting force
through the handle assembly. If not secure-
ly fastened, the machine could topple and
cause injury.
-10-
M1042/M1045 3-in-1 Sheet Metal Machine
OPERATIONS
OPERATIONS
General
The Model M1042/M1045 will perform many types of
operations that are beyond the scope of this manual.
Many of these operations can be dangerous if performed
incorrectly.
The instructions in this section are written with the under-
standing that the operator has the necessary knowledge
and skills to operate this machine. If at any time you
are experiencing difficulties performing any operation,
stop using the machine!
If you are an inexperienced operator, we strongly recom-
mend that you read books, trade articles, or seek train-
ing from an experienced sheet metal machine operator
before performing any unfamiliar operations. Above all,
your safety should come first!
Always wear safety glasses when oper-
ating the 3-in-1 Sheet Metal Machine.
Failure to comply may result in serious
personal injury.
READ and understand this entire instruc-
tion manual before using this machine.
Serious personal injury may occur if
safety and operational information is not
understood and followed. DO NOT risk
your safety by not reading!
The handle assembly must be mounted to the machine.
If left hand operation is required, repeat the steps below
on the opposite side of the machine.
To install the handle assembly, do these steps:
1. Install the cover over the handle with two M6-1 x 16
capscrews.
2. Tighten the handle assembly adjustment knob to fix
the handle in position.
3. If needed, extend the handle further from the
adjustment knob to obtain greater torque.
Handle Assembly
Figure 4. Adjusting the handle assembly.
Handle Adjustment Knob
Cover
-11-
M1042/M1045 3-in-1 Sheet Metal Machine
OPERATIONS
The Model M1042/M1045 has the capacity to shear up to
28 gage (0.019") mild steel.
To use the shearing feature, do these steps:
1. Install the stop assembly in the holes in the cross
beam die as shown in Figure 5. Adjust the stop to
the required depth.
2. Using the handle assembly, raise the upper blade to
the highest position.
3. Slide the workpiece in between the moving blade
and the table.
4. Keep the workpiece against the guide block on the
right side of the table and against the rear stop for
a 90˚cut.
5. Rotate the handle assembly to shear the workpiece.
Keep your fingers clear of the pressure plate! DO
NOT remove the pressure plate.
6. The pressure plate should make contact with the
sheet before the blade does. If it does not, adjust
the two hex bolts on the pressure plate brackets to
lower the pressure plate (see Figure 6).
Shearing
Figure 6. Pressure plate adjustment.
Pressure Plate
Pressure Plate Hex Bolts
Moving Blade
Figure 5. Rear stop installed.
Cross beam
-12-
M1042/M1045 3-in-1 Sheet Metal Machine
OPERATIONS
To obtain optimum results, shear alignment and shear
bow are two conditions which may need to be adjusted
depending on the gauge and type of material you want
to shear. Shears that are out of adjustment may lead to
uneven or ragged cuts.
To correct shear alignment, do these steps:
1. Lower the shear and hold it in position.
2. Looking along the length of the blade, check the
gap of the moving blade and the fixed blade with a
0.002" feeler gauge as shown in Figure 7.
— If the gap is the same along the length of the
blades then no further adjustment is needed.
— If the gap is unequal, proceed to Step 3.
— If you detect a bow in the gap, read the next sub-
section on shear bow.
3. Loosen the two cap screws that hold the table in
place (see Figure 7).
4. Turn the adjustment screws until the gap is equal
across the length of the blades (see Figure 8).
5. Tighten the two table adjustment screws and re-
check.
To adjust for shear bow do these steps:
1. Make small adjustments to the bolt attached to the
shear blade adjustment bar (see Figure 9).
2. Tighten the bolt to cause the ends of the upper
blade to move away from the fixed blade or loosen
the bolt to cause the ends of the upper blade to
move toward the fixed blade.
3. Once the shear bow is corrected, re-check the shear
gap.
Figure 7. Checking shear alignment.
Figure 8. Adjusting blade gap.
Figure 9. Shear blade adjustment bar.
Shear Adjustments
Shear Blade Adjustment Bar
Bolt
Cap Screw
Adjustment Screw
-13-
M1042/M1045 3-in-1 Sheet Metal Machine
OPERATIONS
Always wear safety glasses when oper-
ating the 3-in-1 sheet metal machine.
Failure to comply may result in serious
personal injury.
Shearing Tips
• Keep the blade gap to the smallest distance possible.
• When shearing, the work should be squared against a
guide.
• The pressure plate should be adjusted approximately
1⁄8" above the table when the shear blade is in the
up position. As you move the blade downward, the
pressure plate should immediately rest against the
workpiece and hold it in place.
• To prevent distortion when shearing, snap the han-
dle assembly quickly to pierce the workpiece, then
continue with steady even pressure to complete the
cut.
• After shearing, metal parts will have a sharp edge
on them. These edges may cause cuts when handled.
Deburr the workpiece to remove the edge before
handling.
• Have the shear blades sharpened by a professional.
This will lead to accurate, quality results.
NOTICE
DO NOT cut wire or cable on this shear. DO NOT
exceed the rated capacity for sheet metal. Damage to
the blades or other parts will occur!
-14-
M1042/M1045 3-in-1 Sheet Metal Machine
OPERATIONS
The Model M1042/M1045 has adjustable and removable
fingers to offer a wide variety of bending brake options.
It has the capacity to bend up to 22 gage (0.034") mild
steel.
To use the brake, do these steps:
1. Install the stop assembly in the holes in the brake
die as shown in Figure 10. Adjust the stop to the
required depth. (It can also be mounted on the front
of the brake.)
2. Using the handle assembly, raise the fingers on the
brake until there is enough gap to fit the workpiece.
3. Bend the metal by lowering the fingers until you
have the desired angle.
Note: The brake die is designed to bend material up
to 90°.
4. Raise the fingers and remove the workpiece.
To adjust the fingers for making pans and boxes, do
these steps:
1. Place a thin and flat piece of material (a spacer) over
the notch of the brake die. This flat surface will help
you obtain equal finger length.
2. With the handle assembly, lower the fingers so they
are just touching the top of the spacer on the brake
die.
3. Loosen, but do not remove, the six cap screws shown
in Figure 11.
4. Slide the fingers horizontally to the desired position
or rearrange them to get the desired width combina-
tion for your project.
5. Using the handle assembly, lower the fingers to apply
light pressure. Check to make sure each finger has
continuous contact with the spacer.
6. Tighten the six cap screws.
Bending Brake
Figure 10. Stop installed.
Figure 11. Finger adjustments.
Spacer
Cap Screws
-15-
M1042/M1045 3-in-1 Sheet Metal Machine
OPERATIONS
Slip Roll
The Model M1042/M1045 has the capacity to shear up to
22 gage (0.034") mild steel.
To use the slip roll, do these steps:
1. Open the cover to expose the roll cylinders.
2. Lower the rear roll cylinder by simultaneously loos-
ening the slip roll adjustment knobs (see Figure
12). When complete you should have an equal gap
between the cylinders.
3. Insert the leading edge of the workpiece between
the upper and lower roll cylinders.
4. Install the adjustment screws in the hole provided as
shown in Figure 13.
5. Using both adjustment screws, adjust the gap so
it is equal between the upper and lower cylinder.
Both cylinders should make light contact with the
workpiece.
6. Adjust the rear roller gap as needed for the radius
required.
—A larger radius requires a larger gap.
—A smaller radius requires a smaller gap.
7. Crank the handle assembly to advance the workpiece
through the rollers.
8. Turn the notched shaft and slip the upper roll cylin-
der out to remove the workpiece (see Figure 14).
Note: Wire rolling is done the same way. Choose the
same size groove on the upper and lower cylinders to
match the wire gauge you are rolling.
Figure 12. Adjusting rear roller gap.
Figure 13. Adjusting upper and lower
cylinder gap.
Figure 14. Removing the workpiece.
Notched Shaft
Adjustment Screw
Rear Roll Cylinder
Adjustment Knob
Gap
-16-
M1042/M1045 3-in-1 Sheet Metal Machine
MAINTENANCE
MAINTENANCE
Lubrication
Use a grease gun filled with general purpose grease on
the crank arms as necessary on the installed grease fit-
tings (see Figure 15).
Lightly paint the slip roll gears with grease.
Wipe the unpainted parts of the sheet metal machine
with a light coat of oil to prevent rust.
Regular periodic maintenance on your SHOP FOX®
Model M1042/M1045 will ensure its optimum perfor-
mance. Make a habit of inspecting your machine each
time you use it.
Check for the following conditions and repair or
replace when necessary:
• Loose mounting bolts.
• Chipped brake fingers.
• Dull or chipped shear blades.
• Inadequate lubrication.
• Any other condition that could hamper the safe
operation of this machine.
General
Figure 15. Lubrication point.
Grease Fitting
-17-
M1042/M1045 3-in-1 Sheet Metal Machine
SERVICE
Troubleshooting
This section covers the most common problems and corrections with this type of machine.
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
Won't cut material. 1. Improper blade gap distance.
2. Material too thick.
1. Widen gap to accommodate thicker gauge material.
2. Use proper thickness of material.
Cuts aren't square. 1. Blade gap unequal across length.
2. Too much bow in blade.
3. Inadequate pressure plate pres-
sure.
4. Uneven contact with guides.
1. Adjust blade gap to be equal across length.
2. Correct blade bow.
3. Adjust gap of pressure plate.
4. Maintain consistent contact with guides.
Poor quality of cuts,
ripping or tearing.
1. Dull blades.
2. Poor blade gap set-up.
1. Replace or sharpen blades.
2. Adjust blade set-up.
Material creasing
around pressure
plate or blade during
shearing.
1. Pressure plate not adjusted
properly.
2. Material being sheared is too
narrow.
3. Debris under workpiece or on
pressure plate fingers.
1. Adjust pressure plate to provide adequate pressure.
2. Never cut material with a width of less than 8x its
thickness.
3. Clean surfaces before use.
SERVICE
This section covers the most common service adjustments or procedures that may need to be made dur-
ing the life of your machine.
If you require additional machine service not included in this section, please contact Woodstock
International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox.biz.
General
-18-
M1042/M1045 3-in-1 Sheet Metal Machine
PARTS
M1042 Parts Diagram
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1
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