Woodstock SHOP FOX M1109 User manual

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Woodstock Technical Support .................. 2
Specifications ..................................... 2
Controls and Features ........................... 3
J8=<KP%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%+
Standard Machinery Safety ..................... 4
Additional Safety for Lathe/Mills.............. 6
Avoiding Potential Injuries...................... 7
<C<:KI@:8C%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%/
220V Operation ................................... 8
Extension Cords .................................. 8
Grounding ......................................... 8
J<KLG%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%0
Inventory .......................................... 9
Cleaning Machine............................... 10
Machine Placement ............................ 10
Uncrating and Lifting .......................... 11
Test Run and Break-In ......................... 12
C8K?<FG<I8K@FEJ%%%%%%%%%%%%%%%%%%%%%%%%%%%%% (*
General .......................................... 13
Power Supply.................................... 13
Chuck & Faceplate Mounting................. 14
Replacing Jaws ................................. 15
Using Four-Jaw Chuck ......................... 16
Using Faceplate ................................ 17
Using Tailstock .................................. 18
Drilling with Tailstock ......................... 18
Tailstock Alignment ............................ 19
Using Centers ................................... 21
Using Steady Rest .............................. 22
Using Follow Rest .............................. 22
Setting Compound Slide....................... 23
Using Tool Post.................................. 23
Using Manual Feed ............................. 23
Setting RPM ..................................... 24
Setting Power Feed Rate...................... 25
Threading Setup ................................ 26
Change Gear Chart............................. 27
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Installing Tools.................................. 28
Removing Tools ................................. 28
Headstock Positioning ......................... 29
Quill Travel ...................................... 29
Table Travel ..................................... 30
Start Up & Spindle Break-in Procedures.... 30
Setting RPM ..................................... 31
D8@EK<E8E:<%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% *)
General Maintenance .......................... 32
General Cleaning ............................... 32
General Lubrication............................ 32
Adjusting/Replacing .......................... 33
V-Belt............................................. 33
J<IM@:<%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% *+
Cross Slide Backlash ........................... 34
Slide & Half-Nut Adjustments ................ 34
Electrical Safety Instructions................. 35
Electrical Component Index .................. 36
Electrical Connections ....................... 37
Wiring Diagram ................................. 39
Troubleshooting................................. 40
G8IKJ%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% +)
Lathe Change Gear Housing Diagram ....... 43
(0000 Series Parts) ............................. 43
Thread Dial Diagram........................... 45
(1000 Series Parts) ............................. 45
Leadscrew Gearbox Diagram ................. 47
(2000 Series Parts) ............................. 47
Compound Slide & Tool Post Diagram....... 49
(2500 Series Parts) ............................. 49
Bed Diagram .................................... 51
(3000 Series Parts) ............................. 51
Steady & Follow Rest Diagram ............... 53
(3500 Series Parts) ............................. 53
Apron Diagram.................................. 54
(4000 Series Parts) ............................. 54
Tailstock Diagram .............................. 56
(5000 Series Parts) ............................. 56
Mill Column Diagram........................... 57
(6000 Series Parts) ............................. 57
Headstock Diagram ............................ 58
(7000 Series Parts) ............................. 58
Accessories & Labels Diagram................ 60
(8000 Series Parts) ............................. 60
Main Wiring Box Diagram ..................... 62
(9000 Series Parts) ............................. 62
Warranty Registration ......................... 63
N8II8EKP%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% -,

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Your new E:AB8AJ®Model M1109 Combo Lathe/Mill has been specially designed to provide many years
of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program
assure safe and reliable operation.
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to
include the basic information for safety, setup, operation, maintenance, and service of this product.
We stand behind our machines! In the event that questions arise about your machine, please contact
Woodstock International Technical Support at [phone] or send e-mail to: k\Z_$jlggfik7j_fg]fo%
Y`q. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.
If you need the latest edition of this manual, you can download it from _kkg1&&nnn%j_fg]fo%Y`q.
If you have comments about this manual, please contact us at:
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Milling Motor........................................ 3⁄4" HP, 220V, 7 Amps, Single-Phase, TEFC
Lathe Motor ......................................11⁄2" HP, 220V, 10 Amps, Single-Phase, TEFC
Lathe Swing Over Bed......................................................................... 121⁄2"
Mill/Drill Swing ................................................................................. 141⁄2"
Mill/Drill Spindle to Worktable Capacity ................................................... 171⁄4"
Distance Between Centers ...................................................................291⁄2"
Spindle Bore ..................................................................................... 11⁄2"
Lathe Spindle Taper .......................................................................... MT #5
Mill/Drill Spindle Taper ............................................................R8,
7⁄16"-20 TPI
Tailstock Taper ................................................................................ MT #3
Tailstock Barrel Travel ........................................................................315⁄16"
Cross Slide Travel ............................................................................... 61⁄4"
Number of Mill/Drill Speeds....................................................................... 4
Mill/Drill Speed Range ................................................240, 600, 1100, 2700 RPM
Tilting Headstock .........................................................................90° L & R
Number of Lathe Speeds ......................................................................... 12
Lathe Speeds ...........75, 110, 140, 200, 240, 350, 420, 600, 720, 1050, 1250, 1900 RPM
Thread Range (inches) ............................................................ 30 @ 5 - 48 TPI
Thread Range (metric) ....................................................... 21 @ 0.45 - 6.0 mm
4-Jaw Chuck ........................................................................................ 8"
3-Jaw Chuck ................................................................ w/Int. & Ext. Jaws, 6"
Drill Chuck ............................................................................ 1-13mm JT-33
Faceplate............................................................................................ 8"
Tool Holder ................................................................ 4-Way Turret Tool Post
Change Gears....................................................................................Steel
Dead Centers ............................................................................ MT5 & MT3
Approximate Net Weight..................................................................1200 lbs.
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M1109 Combo Lathe/Mill.
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F% Feed Rod
G% Chip Tray and Drip Pan
H% Longitudinal and Cross Feed Lever
I% Spindle ON/OFF Rotation Lever
J% Thread Dial
K% Half Nut Lever
L% Cross Slide Handle
M% Manual Feed Hand Wheel
N% Storage Cabinet
O% Lead Screw Direction Lever
P% Side Cover
Q% Jog Button
88% Power Lamp
8% Lathe Emergency Stop Button
9% Spindle Speed Lever
:% Spindle Range Lever
;% 3-Jaw Chuck
<% Four-Way Tool Post
=% Follow Rest
>% Milling Speed Levers
?% Compound Rest
@% Elevation Handwheel
A% Mill Power/Emergency Stop Button
B% Milling Rack Handles
C% Follow Rest
D% Tailstock
E% Lead Screw
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(% LE;<IJK8E;@E>K?<D8:?@E<1Read and understand this manual before operating machine.
)% :C<8E@E>D8:?@E<1 Do not clear chips by hand. Use a brush, and never clear chips while the
lathe is turning.
*% LJ@E>:FII<:KKFFC@E>1Always select the right cutter for the job, and make sure cutters are
sharp. The right tool decreases strain on the lathe components and avoids unsafe cutting.
+% <C@D@E8K@E>8GIFA<:K@C<?8Q8I;1Always remove the chuck key, and never walk away from
the lathe leaving the chuck key installed.
,% J<:LI@E>8NFIBG@<:<1Make sure workpiece is properly held in chuck before starting lathe. A
workpiece thrown from the chuck will cause severe injury.
-% :?L:BJ8=<KP1 Chucks are surprisingly heavy and awkward to hold, so protect your hands and the
lathe ways. Always use a chuck cradle or piece of plywood over the lathe ways.
.% NFIBG@<:<JLGGFIK1Support a long workpiece if it extends from the headstock so it will not
wobble violently when the lathe is turned on. If workpiece extends more than 2.5 times its
diameter from the chuck, support it by a center or steady rest or it may deflect and fall out of the
chuck during cutting.
/% 8MF@;@E>JK8IKLG@EALI@<J1 Make sure workpiece, cutting tool, and tool post have adequate
clearance before starting lathe. Check chuck clearance and saddle clearance before starting the
lathe. Make sure spindle RPM is set correctly for part diameter before starting the lathe. Large
parts can be ejected from the chuck if the chuck speed is set too high.
0% 8MF@;@E>FM<ICF8;J1 Always use the appropriate feed and speed rates.
('%8MF@;@E><EK8E>C<D<EK@EALI@<J1 Never attempt to slow or stop the lathe chuck or mill
spindle by hand; and tie back long hair, ponytails, loose clothing, and sleeves so they do not
dangle.
((%D8@EK8@E@E>8J8=<NFIBGC8:<1 Never leave lathe unattended while it is running.
(). GI<M<EK@E>8E8GIFE$:?L:B:I8J?1 Always release automatic feeds after completing a job.

-7-
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=`^li\*% Always wear face and eye protection
when using this lathe/mill.
=`^li\)%Never walk away from the lathe/mill
leaving the chuck key inserted in the chuck.
=`^li\(%Always protect the bed ways, and
unplug the lathe/mill when retooling.
=`^li\+% Never use hands to stop or slow the
chuck when shutting down the lathe/mill.
=`^li\,%Never wear loose clothing or gloves
when working with the lathe/mill.

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We do not recommend using an extension cord for 220V
operation. When it is necessary to use an extension cord,
use the following guidelines:
• Use cords rated for Standard Service
• Never exceed a length of 50 feet
• Ensure cord has a ground wire and pin
• Do not use cords in need of repair
<ok\ej`fe:fi[j
>ifle[`e^
This machine must be grounded! Verify that any existing
electrical outlet and circuit you intend to plug into is
actually grounded. If it is not, it will be necessary to run
a separate copper grounding wire, of the appropriate
size, from the outlet to a known ground. Under no
circumstances should you connect your machine to an
ungrounded power source or electrocution or severe
shock could occur.
))'MFg\iXk`fe
The ModelM1109 is wired for 220V single-phase operation.
The power supply circuit used for this machine MUST be
grounded and rated for the amperage given below. Never
replace a circuit breaker with one of higher amperage
without consulting a qualified electrician to ensure
compliance with wiring codes. This machine must be
connected to a grounded circuit!
A plug is not supplied with this machine. See below for
the recommended plug type for this machine.
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220V Single-Phase 17 Amps 20A NEMA 6-20 12 Gauge
=`^li\-% NEMA 6-20 plug and receptacle.
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