Woodstock SHOP FOX M1109 User manual

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Woodstock Technical Support .................. 2
Specifications ..................................... 2
Controls and Features ........................... 3
J8=<KP%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%+
Standard Machinery Safety ..................... 4
Additional Safety for Lathe/Mills.............. 6
Avoiding Potential Injuries...................... 7
<C<:KI@:8C%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%/
220V Operation ................................... 8
Extension Cords .................................. 8
Grounding ......................................... 8
J<KLG%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%0
Inventory .......................................... 9
Cleaning Machine............................... 10
Machine Placement ............................ 10
Uncrating and Lifting .......................... 11
Test Run and Break-In ......................... 12
C8K?<FG<I8K@FEJ%%%%%%%%%%%%%%%%%%%%%%%%%%%%% (*
General .......................................... 13
Power Supply.................................... 13
Chuck & Faceplate Mounting................. 14
Replacing Jaws ................................. 15
Using Four-Jaw Chuck ......................... 16
Using Faceplate ................................ 17
Using Tailstock .................................. 18
Drilling with Tailstock ......................... 18
Tailstock Alignment ............................ 19
Using Centers ................................... 21
Using Steady Rest .............................. 22
Using Follow Rest .............................. 22
Setting Compound Slide....................... 23
Using Tool Post.................................. 23
Using Manual Feed ............................. 23
Setting RPM ..................................... 24
Setting Power Feed Rate...................... 25
Threading Setup ................................ 26
Change Gear Chart............................. 27
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Installing Tools.................................. 28
Removing Tools ................................. 28
Headstock Positioning ......................... 29
Quill Travel ...................................... 29
Table Travel ..................................... 30
Start Up & Spindle Break-in Procedures.... 30
Setting RPM ..................................... 31
D8@EK<E8E:<%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% *)
General Maintenance .......................... 32
General Cleaning ............................... 32
General Lubrication............................ 32
Adjusting/Replacing .......................... 33
V-Belt............................................. 33
J<IM@:<%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% *+
Cross Slide Backlash ........................... 34
Slide & Half-Nut Adjustments ................ 34
Electrical Safety Instructions................. 35
Electrical Component Index .................. 36
Electrical Connections ....................... 37
Wiring Diagram ................................. 39
Troubleshooting................................. 40
G8IKJ%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% +)
Lathe Change Gear Housing Diagram ....... 43
(0000 Series Parts) ............................. 43
Thread Dial Diagram........................... 45
(1000 Series Parts) ............................. 45
Leadscrew Gearbox Diagram ................. 47
(2000 Series Parts) ............................. 47
Compound Slide & Tool Post Diagram....... 49
(2500 Series Parts) ............................. 49
Bed Diagram .................................... 51
(3000 Series Parts) ............................. 51
Steady & Follow Rest Diagram ............... 53
(3500 Series Parts) ............................. 53
Apron Diagram.................................. 54
(4000 Series Parts) ............................. 54
Tailstock Diagram .............................. 56
(5000 Series Parts) ............................. 56
Mill Column Diagram........................... 57
(6000 Series Parts) ............................. 57
Headstock Diagram ............................ 58
(7000 Series Parts) ............................. 58
Accessories & Labels Diagram................ 60
(8000 Series Parts) ............................. 60
Main Wiring Box Diagram ..................... 62
(9000 Series Parts) ............................. 62
Warranty Registration ......................... 63
N8II8EKP%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% -,

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Your new E:AB8AJ®Model M1109 Combo Lathe/Mill has been specially designed to provide many years
of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program
assure safe and reliable operation.
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to
include the basic information for safety, setup, operation, maintenance, and service of this product.
We stand behind our machines! In the event that questions arise about your machine, please contact
Woodstock International Technical Support at [phone] or send e-mail to: k\Z_$jlggfik7j_fg]fo%
Y`q. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.
If you need the latest edition of this manual, you can download it from _kkg1&&nnn%j_fg]fo%Y`q.
If you have comments about this manual, please contact us at:
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Milling Motor........................................ 3⁄4" HP, 220V, 7 Amps, Single-Phase, TEFC
Lathe Motor ......................................11⁄2" HP, 220V, 10 Amps, Single-Phase, TEFC
Lathe Swing Over Bed......................................................................... 121⁄2"
Mill/Drill Swing ................................................................................. 141⁄2"
Mill/Drill Spindle to Worktable Capacity ................................................... 171⁄4"
Distance Between Centers ...................................................................291⁄2"
Spindle Bore ..................................................................................... 11⁄2"
Lathe Spindle Taper .......................................................................... MT #5
Mill/Drill Spindle Taper ............................................................R8,
7⁄16"-20 TPI
Tailstock Taper ................................................................................ MT #3
Tailstock Barrel Travel ........................................................................315⁄16"
Cross Slide Travel ............................................................................... 61⁄4"
Number of Mill/Drill Speeds....................................................................... 4
Mill/Drill Speed Range ................................................240, 600, 1100, 2700 RPM
Tilting Headstock .........................................................................90° L & R
Number of Lathe Speeds ......................................................................... 12
Lathe Speeds ...........75, 110, 140, 200, 240, 350, 420, 600, 720, 1050, 1250, 1900 RPM
Thread Range (inches) ............................................................ 30 @ 5 - 48 TPI
Thread Range (metric) ....................................................... 21 @ 0.45 - 6.0 mm
4-Jaw Chuck ........................................................................................ 8"
3-Jaw Chuck ................................................................ w/Int. & Ext. Jaws, 6"
Drill Chuck ............................................................................ 1-13mm JT-33
Faceplate............................................................................................ 8"
Tool Holder ................................................................ 4-Way Turret Tool Post
Change Gears....................................................................................Steel
Dead Centers ............................................................................ MT5 & MT3
Approximate Net Weight..................................................................1200 lbs.
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M1109 Combo Lathe/Mill.
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F% Feed Rod
G% Chip Tray and Drip Pan
H% Longitudinal and Cross Feed Lever
I% Spindle ON/OFF Rotation Lever
J% Thread Dial
K% Half Nut Lever
L% Cross Slide Handle
M% Manual Feed Hand Wheel
N% Storage Cabinet
O% Lead Screw Direction Lever
P% Side Cover
Q% Jog Button
88% Power Lamp
8% Lathe Emergency Stop Button
9% Spindle Speed Lever
:% Spindle Range Lever
;% 3-Jaw Chuck
<% Four-Way Tool Post
=% Follow Rest
>% Milling Speed Levers
?% Compound Rest
@% Elevation Handwheel
A% Mill Power/Emergency Stop Button
B% Milling Rack Handles
C% Follow Rest
D% Tailstock
E% Lead Screw
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-6-
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(% LE;<IJK8E;@E>K?<D8:?@E<1Read and understand this manual before operating machine.
)% :C<8E@E>D8:?@E<1 Do not clear chips by hand. Use a brush, and never clear chips while the
lathe is turning.
*% LJ@E>:FII<:KKFFC@E>1Always select the right cutter for the job, and make sure cutters are
sharp. The right tool decreases strain on the lathe components and avoids unsafe cutting.
+% <C@D@E8K@E>8GIFA<:K@C<?8Q8I;1Always remove the chuck key, and never walk away from
the lathe leaving the chuck key installed.
,% J<:LI@E>8NFIBG@<:<1Make sure workpiece is properly held in chuck before starting lathe. A
workpiece thrown from the chuck will cause severe injury.
-% :?L:BJ8=<KP1 Chucks are surprisingly heavy and awkward to hold, so protect your hands and the
lathe ways. Always use a chuck cradle or piece of plywood over the lathe ways.
.% NFIBG@<:<JLGGFIK1Support a long workpiece if it extends from the headstock so it will not
wobble violently when the lathe is turned on. If workpiece extends more than 2.5 times its
diameter from the chuck, support it by a center or steady rest or it may deflect and fall out of the
chuck during cutting.
/% 8MF@;@E>JK8IKLG@EALI@<J1 Make sure workpiece, cutting tool, and tool post have adequate
clearance before starting lathe. Check chuck clearance and saddle clearance before starting the
lathe. Make sure spindle RPM is set correctly for part diameter before starting the lathe. Large
parts can be ejected from the chuck if the chuck speed is set too high.
0% 8MF@;@E>FM<ICF8;J1 Always use the appropriate feed and speed rates.
('%8MF@;@E><EK8E>C<D<EK@EALI@<J1 Never attempt to slow or stop the lathe chuck or mill
spindle by hand; and tie back long hair, ponytails, loose clothing, and sleeves so they do not
dangle.
((%D8@EK8@E@E>8J8=<NFIBGC8:<1 Never leave lathe unattended while it is running.
(). GI<M<EK@E>8E8GIFE$:?L:B:I8J?1 Always release automatic feeds after completing a job.

-7-
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=`^li\*% Always wear face and eye protection
when using this lathe/mill.
=`^li\)%Never walk away from the lathe/mill
leaving the chuck key inserted in the chuck.
=`^li\(%Always protect the bed ways, and
unplug the lathe/mill when retooling.
=`^li\+% Never use hands to stop or slow the
chuck when shutting down the lathe/mill.
=`^li\,%Never wear loose clothing or gloves
when working with the lathe/mill.

-8-
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<C<:KI@:8C
We do not recommend using an extension cord for 220V
operation. When it is necessary to use an extension cord,
use the following guidelines:
• Use cords rated for Standard Service
• Never exceed a length of 50 feet
• Ensure cord has a ground wire and pin
• Do not use cords in need of repair
<ok\ej`fe:fi[j
>ifle[`e^
This machine must be grounded! Verify that any existing
electrical outlet and circuit you intend to plug into is
actually grounded. If it is not, it will be necessary to run
a separate copper grounding wire, of the appropriate
size, from the outlet to a known ground. Under no
circumstances should you connect your machine to an
ungrounded power source or electrocution or severe
shock could occur.
))'MFg\iXk`fe
The ModelM1109 is wired for 220V single-phase operation.
The power supply circuit used for this machine MUST be
grounded and rated for the amperage given below. Never
replace a circuit breaker with one of higher amperage
without consulting a qualified electrician to ensure
compliance with wiring codes. This machine must be
connected to a grounded circuit!
A plug is not supplied with this machine. See below for
the recommended plug type for this machine.
@]pflXi\lejli\XYflkk_\n`i`e^Zf[\j`epfliXi\X
fipflgcXekfZfee\ZkpflidXZ_`e\kfXj_Xi\[Z`i$
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ZfejlckXhlXc`]`\[\c\Zki`Z`Xekfi\[lZ\k_`ji`jb%
Fg\iXk`e^MfckX^\ =lccCfX[8dg;iXn D`e%:`iZl`kJ`q\ Gcl^&I\Z\gkXZc\ <ok\ej`fe:fi[
220V Single-Phase 17 Amps 20A NEMA 6-20 12 Gauge
=`^li\-% NEMA 6-20 plug and receptacle.
-$)'G -$)'I

-9-
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The following is an inventory of the accessories shipped
with your E:AB8AJ®Model M1109 Lathe/Mill.
@ejkXcc\[8ZZ\jjfi`\j=`^li\7    Hkp%
8% 6" Three-Jaw Chuck .......................................1
9% 4-Way Tool Post and Compound Rest ...................1
:% Follow Rest .................................................1
;% Compound Rest ............................................1
GXZbX^\[8ZZ\jjfi`\j=`^li\8)
<% 8" Four-Jaw Universal Chuck ............................1
=% 8" Faceplate ................................................1
>% Four-Jaw Chuck Key.......................................1
?% Drill Chuck (1-13mm, JT-33).............................1
@% Wrench Set (8/10, 10/12, 14/17, 17/19 mm) ....1 EA
A% Hex Wrench Set (4, 5, 6, 8 mm) ....................1 EA
B% Three-Jaw Chuck Key .....................................1
C% Oil Can ......................................................1
D% Dead Center MT#5.........................................1
E% #2 Standard Screwdriver .................................1
F% Wedge .......................................................1
G% Tool Post T-Handle Wrench...............................1
H% Dead Center MT#3 w/Arbor..............................1
I% Three-Jaw Chuck Internal Jaws.........................3
J% Arbor JT-33 to MT#3 ......................................1
K% Spot Paint...................................................1
L% Drill Chuck Key.............................................1
M% Change Gear Set...........................................1
ÇKeyed Drive Gear (24-fine Tooth), (Installed)......1
ÇKeyed Drive Gear Set (28 & 35-Coarse Tooth) .....1
ÇChange Gear (24-tooth, One Installed) .............2
ÇChange Gear (25-tooth, One Installed) .............2
ÇChange Gear (27-tooth) ...............................1
ÇChange Gear (28-tooth) ...............................1
ÇChange Gear (30-tooth) ...............................1
ÇChange Gear (32-tooth) ...............................2
ÇChange Gear (34-tooth) ...............................1
ÇChange Gear (35-tooth) ...............................1
ÇChange Gear (36-tooth) ...............................1
ÇChange Gear (40-tooth) ...............................1
ÇChange Gear (42-tooth) ...............................1
ÇChange Gear (44-tooth) ...............................1
ÇChange Gear (46-tooth) ...............................1
ÇChange Gear (48-tooth, Installed) ...................1
ÇChange Gear (50-tooth, Installed) ...................1
ÇChange Gear (52-tooth) ...............................1
ÇChange Gear (60-tooth, Installed) ...................1
@em\ekfip
=`^li\.% Installed accessories.
=`^li\/% Packaged accessories.
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-10-
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 =cffiCfX[1 Your lathe/mill is a heavy load (1200
lbs.) distributed in a 61
3/4" x 27 1/2" footprint. Place
this machine on concrete floors only. The floor
MUST be level, or the lathe/mill frame and ways
may distort over time.
 Nfib`e^:c\XiXeZ\j1 Consider existing and
anticipated needs, service panel access, length of
rods to be loaded into the lathe/mill, and space for
auxiliary stands, work tables or other machinery
when establishing a location for your lathe/mill (see
=`^li\9for minimum wall clearances).
 C`^_k`e^1 Lighting should be bright enough to
eliminate shadow and prevent eye strain.
 <c\Zki`ZXc1 Outlets must be located near each
machine, so power cords are clear of high-traffic
areas. Follow local electrical codes for proper
installation.
:c\Xe`e^DXZ_`e\
The ways and other unpainted parts of your lathe/mill
are coated with a waxy grease that protects them from
corrosion during shipment. Clean this grease off with a
solvent cleaner or citrus-based degreaser. DO NOT use
chlorine-based solvents such as brake parts cleaner, lac-
quer thinner, or acetone—if you happen to splash some
onto a painted surface, you will ruin the finish.
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=`^li\0% Minimum wall clearances.
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-11-
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This lathe/mill has been carefully crated. If you notice it
has been damaged, contact your authorized E:AB8AJ
dealer immediately.
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(% Read GX^\j /&(' to prepare the lathe/mill
location, and install or prepare holes for any floor
mounting fasteners (=`^li\ 10).
)% Gather the following items:
• Fork Lift or 2-ton hoist, and driver or operator.
• 1 Ton lifting straps and hooks.
*% Unbolt the crate sides and remove the top and sides.
+% Insert two lifting straps under the bedways and
behind the feed rod and the lead screw as shown in
=`^li\ 11 , and support the lathe with the lifting
straps and lifting device.
,% Move the apron so it located between the headstock
and the mill column as shown in =`^li\ 11 to
balance the load.
-% Unbolt the lathe/mill from the pallet.
.% Slowly raise the lathe/mill off of the pallet and
carefully move the lathe/mill to your prepared
location.
/% With the lathe/mill securely resting on the floor,
shim between the floor and cabinet base as required
to make the ways level at all four corner locations as
indicated with a machinist's level.
0% Secure the lathe/mill to the floor, but DO NOT
overtighten the fasteners.
('% Recheck the ways to make sure the ways are still
level, re-shim as required.
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dXb\jli\k_XkXcc`j`eg\i]\Zknfib`e^
fi[\i Xe[`j iXk\[ ]fi k_\ cfX[Y\]fi\
Xkk\dgk`e^kfc`]kXe[dfm\k_`jcXk_\&
d`cc%@^efi`e^k_`jnXie`e^dXpc\X[kf
j\i`fljg\ijfeXc`ealipfi[\Xk_%
=`^li\((% Lifting strap locations.
=`^li\('% Floor fasteners.

-12-
Df[\cD(('0D]^%()&'/"
J<KLG
K\jkIleXe[9i\Xb$@e
The purpose of the test run is to make sure the lathe/mill
and safety features operate correctly before proceeding
with additional setup.
KfY\^`ek_\k\jkilegifZ\[li\#[fk_\j\jk\gj1
(% Make sure the lathe/mill is lubricated and headstock
oil level is full. Refer to GX^\*) if required.
)% Make sure the chuck is bolted to the spindle.
*% Move the spindle speed lever to the 75 RPM
position, the range lever to the red-dot position,
and the lead screw lever to the neutral position as
shown in=`^li\12.
+% Rotate the red emergency stop button (=`^li\12)
clockwise so it pops to the outward position.
,% Move the half-nut lever upward to disengage the
apron, and move the feed lever to the neutral or
central position (see =`^li\13).
-% Move the spindle rotation ON/OFF lever to its
central position (F==) as shown in =`^li\13, and
connect the lathe to power so the green lamp is lit.
.% Move the Spindle Rotation ON/OFF lever up or down
so the chuck turns, then push the emergency stop
button to make sure the lathe stops.
/% Move the Spindle Rotation ON/OFF lever to neutral,
reset the red emergency stop button, and use the
spindle lever to start the lathe again.
• If you hear squealing or grinding noises,turn
the machine F== immediately and correct any
problem before further operation.
• If the problem is not readily apparent, refer to
KiflYc\j_ffk`e^ on GX^\+'.
0% Let the lathe/mill run for a minimum of 10 minutes.
('% Turn the lathe/mill F==, move levers to the next
highest RPM and repeat this step for each RPM set-
ting in Low and High range. NEVER SHIFT LATHE/MILL
GEARS WHEN MACHINE IS OPERATING.
((% Change the lubricant in the headstock with Mobil
DTEOil or with an equivalent.
Range
Lever
Speed Lever
Emergency
Stop Button
Leadscrew
Direction
Lever
=`^li\()% Headstock control levers.
=`^li\(*% Apron control levers.
Spindle Rotation
FE&F== lever.
Feed Lever
Half-Nut
Lever
DXb\ jli\ Xcc gfn\i ]\\[ c\m\ij Xe[
[`Xcj Xi\ [`j\e^X^\[ Y\]fi\ jkXik`e^
k_\cXk_\&d`ccK_fifl^_cp]Xd`c`Xi`q\
pflij\c] n`k_ Xcc k_\ Zfekifcj Xe[
k_\`i]leZk`fejY\]fi\lj`e^Xepgfn\i
]\\[E<M<IJ?@=KC8K?<&D@CC><8IJ
N?<ED8:?@E<@JFG<I8K@E>%
EFK@:<

-13-
Df[\cD(('0D]^%()&'/"
FG<I8K@FEJ
C8K?<FG<I8K@FEJ
>\e\iXc
KLIEF==Xe[CF:BpflidXjk\igfn\i
jn`kZ_ jf ef gfn\i `j XmX`cXYc\ kf k_\
cXk_\&d`cc# Xe[ dXb\ jli\ k_\ jg`e[c\
`jjkfgg\[ Y\]fi\ gifZ\\[`e^n`k_Xep
X[aljkd\ekjfidX`ek\eXeZ\%=X`cli\kf
ZfdgcpdXpi\jlck`ej\i`fljg\ijfeXc
`ealipfi[\Xk_%
8cnXpjn\XijX]\kp^cXjj\jn_\efg\i$
Xk`e^k_`jcXk_\&d`cc%=X`cli\kfZfdgcp
dXpi\jlck`ej\i`flj\p\`ealipZXlj$
`e^Yc`e[e\jj%
Gfn\iJlggcp
When illuminated, the power lamp (=`^li\14) indicates
that the power is being supplied to the lathe/mill. If you
press the red emergency stop button, you will cut power
for machine operations. Twisting the emergency stop
button clockwise and letting it pop out will restore power
for machine operations and reset the switch.
Efk\1 K_\Jg`e[c\IfkXk`feFE&F==C\m\i=`^li\(* 
fek_\XgifejkXikjk_\jg`e[c\dfkfi`eXgXik`ZlcXi
[`i\Zk`fe%
=`^li\(+% Power lamp and emergency
stop location.
Emergency
Stop Button
The Model M1109 will perform many types of operations
that are beyond the scope of this manual. Many of these
operations can be dangerous or deadly if performed
incorrectly.
The instructions in this section are written with the
understanding that the operator has the necessary
knowledge and skills to operate this machine. @]XkXep
k`d\pflXi\\og\i`\eZ`e^[`]]`Zlck`\jg\i]fid`e^Xep
fg\iXk`fe#jkfglj`e^k_\dXZ_`e\
If you are an inexperienced operator, we strongly rec-
ommend that you read books, trade articles, or seek
training from an experienced lathe/mill operator before
performing any unfamiliar operations. 8Yfm\Xcc#pfli
jX]\kpj_flc[Zfd\]`ijk
Complete the K\jk Ile Xe[ 9i\Xb$@e procedure on
GX^\() before using this lathe/mill for any cutting or
threading operations; otherwise, gear box damage will
occur.
EFK@:<
Power Lamp
OFF
Spindle Jog
Button

-14-
Df[\cD(('0D]^%()&'/"
FG<I8K@FEJ
:_lZb=XZ\gcXk\
Dflek`e^
The three-jaw scroll chuck has hardened steel jaws that
self-center the workpiece within 0.002"-0.003". An extra
set of jaws is included for machining larger workpieces.
The four-jaw chuck also has hardened steel jaws but are
adjusted independently to hold an off-center workpiece.
Each jaw can be removed from the chuck body and
reversed for special clamping applications.
The cast-iron faceplate has slots for T-bolts that hold
clamping fixtures. This face plate and aftermarket
clamping hardware will hold non-cylindrical parts such as
castings for many types of turning operations.
Both chucks and the faceplate are removed and installed
the same way.
Kfi\dfm\Xe[`ejkXcck_\Z_lZbfi]XZ\gcXk\#[fk_\j\
jk\gj1
(% DISCONNECT POWER TO THE LATHE/MILL!
)% Lay a chuck cradle or protective layer of plywood
over the bedways to prevent your fingers from being
pinched and to protect the precision-ground surfaces
(see =`^li\15).
*. Use a 14mm wrench and loosen the three hex bolts
that secure the chuck to the spindle =`^li\16. 
+. Support the chuck, and while anticipating the heavy
weight of the chuck, remove the three hex bolts and
then the chuck.
,. Clean the mating surfaces of the spindle and the
new chuck or faceplate with a clean oiled rag.
-. Position the other chuck or faceplate on the spindle
flange making sure it is fully seated, and tighten the
hex bolts in several alternating sequences.
G@E:? ?8Q8I; Gifk\Zk pfli _Xe[j
Xe[ gi\Z`j`fe ^ifle[ Y\[nXpj n`k_
gcpnff[ n_\e i\dfm`e^ cXk_\&d`cc
Z_lZb K_\ _\Xmp n\`^_k f] X ]Xcc$
`e^ Z_lZb ZXe ZXlj\ j\i`flj `ealip%
=`^li\(,%Simple chuck cradle made of
scrap lumber.
=`^li\(-%Chuck, hex bolts, and spindle
flange.
J\Zli\cp ZcXdg pfli nfibg`\Z\ Xe[
i\dfm\ k_\ Z_lZb b\p K_ifne fYa\Zkj
]ifdXcXk_\&d`ccZXeZXlj\j\i`flj`ealip
fi[\Xk_kfk_\fg\iXkfiXe[kfYpjkXe[$
\ijdXep]\\kXnXp%

-15-
Df[\cD(('0D]^%()&'/"
FG<I8K@FEJ
The three-jaw scroll chuck has removable hardened steel
jaws (=`^li\17). The outside of the jaws are used to hold
the workpiece from the outer diameter.
Numbered from 1–3, the jaws must be used in the
matching numbered jaw guides, see =`^li\ 18.
Efk\1 K_\Z_lZbe\\[efkY\i\dfm\[]ifdk_\jg`e[c\kf
jnXgk_\aXnj%
Kfi\dfm\Xj\kf]aXnj#[fk_\j\jk\gj1
(% DISCONNECT POWER TO THE LATHE/MILL!
). Place a piece of wood over the ways to protect them
from potential damage.
*. Turn the chuck key counterclockwise and back the
jaws out.
+. Clean the jaw mating surfaces and apply a film of
white lithium grease to the mating surfaces.
,. Set the old jaws aside in a safe place free of
moisture and abrasives.
-% Rotate the chuck key clockwise until you see the tip
of the scroll-gear lead thread just begin to enter jaw
guide #1 (see =`^li\19).
.% Insert jaw #1 into jaw guide #1 and hold the jaw
against the scroll gear.
/% Rotate the chuck key clockwise one turn to engage
the tip of the scroll-gear lead thread into the jaw.
Pull on the jaw now and it should be locked into the
jaw guide.
0. Repeat the steps on the remaining jaws.
• If installed correctly, all three jaws will converge
together at the center of the chuck.
• If the jaws do not come together, repeat this pro-
cedure until they do.
I\gcXZ`e^AXnj
=`^li\(.% Chuck and jaw selection.
=`^li\(/% Jaw guide number.
=`^li\(0% Lead thread on scroll gear.
Jaw Guide #1
Lead Thread
Jaw Numbers

-16-
Df[\cD(('0D]^%()&'/"
FG<I8K@FEJ
Lj`e^=fli$AXn:_lZb
Kf`ejkXcck_\]fli$aXnZ_lZb#[fk_\j\jk\gj1
Refer to the K_i\\$AXn;`i\ZkDflekJZifcc:_lZb
procedures on GX^\(+ to mount the four-jaw chuck.
KfcfX[Xnfibg`\Z\`ek_\]fli$aXnZ_lZb#[fk_\j\
jk\gj1
(% Using the chuck key, open each jaw so the workpiece
will lay flat against the chuck face.
)% Support the workpiece.
*% Lock the tailstock and then turn the tailstock quill
so the dead center makes contact or is close to the
center point of your workpiece (see=`^li\20).
+% Turn each jaw until it just makes contact with the
workpiece.
,% In an opposing pattern, tighten each jaw in small
increments. After you have adjusted the first jaw,
continue tightening the opposing jaw. Check the
dead center alignment frequently to make sure
you have not wandered off your index point due to
applying too much pressure to a single jaw.
-% After the workpiece is held in place, back the
tailstock away and rotate the chuck by hand. The
center point will move if the workpiece is out of
center.
.% Make fine adjustments by slightly loosening one jaw
and tightening the opposing jaw until the workpiece
is precisely aligned. Use a dial indicator for fine
tuning adjustments in alignment (see=`^li\21).
/% Use a lower RPM when machining heavy eccentric
workpieces.
=`^li\)'% Clamping workpiece.
=`^li\)(% Centering workpiece.
J\Zli\cp ZcXdg pfli nfibg`\Z\ Xe[
i\dfm\ k_\ Z_lZb b\p K_ifne fYa\Zkj
]ifdXcXk_\&d`ccZXeZXlj\j\i`flj`ealip
fi[\Xk_kfk_\fg\iXkfiXe[kfYpjkXe[$
\ijdXep]\\kXnXp%
G@E:? ?8Q8I; Gifk\Zk pfli _Xe[j
Xe[ gi\Z`j`fe ^ifle[ Y\[nXpj n`k_
gcpnff[ n_\e i\dfm`e^ cXk_\&d`cc
Z_lZb K_\ _\Xmp n\`^_k f] X ]Xcc$
`e^ Z_lZb ZXe ZXlj\ j\i`flj `ealip%

-17-
Df[\cD(('0D]^%()&'/"
FG<I8K@FEJ
The faceplate can be used to turn non-cylindrical parts or
for off-center turning by clamping the workpiece to the
faceplate.
Kf`ejkXcck_\]XZ\gcXk\#[fk_\j\jk\gj1
Refer to the K_i\\$AXn;`i\ZkDflekJZifcc:_lZb
procedures on GX^\(+ to mount the faceplate.
KfcfX[Xnfibg`\Z\#[fk_\j\jk\gj1
(. Support the workpiece.
)% Slide the tailstock to the workpiece.
*% Lock the tailstock and then turn the tailstock quill so
the dead center makes contact with the center point
of your workpiece.
+% Lock the tailstock quill when sufficient pressure is
applied to hold the workpiece in place.
Efk\1 ;\g\e[`e^fek_\nfibg`\Z\#jfd\X[[`k`feXc
jlggfikdXpY\e\\[\[%
,% Secure the workpiece with a minimum of three
independent clamping devices. Failure to follow
this step may lead to deadly injury to yourself or
bystanders. Take into account rotation and the
cutting forces applied to the workpiece when
clamping to the faceplate. DXb\jli\pfliZcXdg`e^
Xggc`ZXk`fen`ccefk]X`c
-% Use a lower RPM when machining heavy eccentric
workpieces.
Lj`e^=XZ\gcXk\
=`^li\))% Faceplate installed.
J\Zli\cp ZcXdg pfli nfibg`\Z\ Xe[
i\dfm\k_\Z_lZbb\pK_ifne fYa\Zkj
]ifdXcXk_\&d`ccZXeZXlj\j\i`flj`ealip
fi[\Xk_kfk_\fg\iXkfiXe[kfYpjkXe[$
\ijdXep]\\kXnXp%
Lj\ X d`e`dld f] k_i\\ `e[\g\e[\ek
ZcXdg`e^[\m`Z\jn_\eklie`e^\ZZ\eki`Z
nfibg`\Z\j% =X`cli\ kf gifm`[\ X[\hlXk\
ZcXdg`e^ n`cc ZXlj\ nfibg`\Z\ kf \a\Zk%

-18-
Df[\cD(('0D]^%()&'/"
FG<I8K@FEJ
Lj`e^KX`cjkfZb
The tailstock (=`^li\23) can be used to support
workpieces with the use of a live or dead center. Using
an MT#3 drill chuck and a drill bit, the lathe can drill or
bore holes in the center of a part. The tailstock can also
be offset for cutting shallow tapers.
Kflj\k_\kX`cjkfZb#[fk_\j\jk\gj1
(% Slide the tailstock to the desired position.
)% Pull up on the tailstock lock lever to lock the
tailstock in place on the ways.
*% With the tailstock locked, push down the quill lock
lever to unlock.
+% Turn the quill feed handle clockwise to feed/move
the quill towards the spindle, or counterclockwise to
move away from the spindle.
,% Turn the quill lock lever to lock the quill in place.
=`^li\)*% Tailstock and quill lock handles
in locked position.
Tailstock Lock Lever
;i`cc`e^n`k_KX`cjkfZb
Quill Lock Lever
Quill Feed
=`^li\)+% Setting up tailstock for drilling.
Kf`ejkXcck_\DK*[i`ccZ_lZb#[fk_\j\jk\gj1
(% With the tailstock locked, unlock the quill lock lever.
)% Turn the quill feed handle clockwise to extend the
quill about one inch.
*% Insert the MT#3 chuck (=`^li\24) or an MT#3
tapered drill shank into the quill until the taper is
firmly seated.
+% Turn the quill feed handle clockwise to feed the drill
bit into a rotating workpiece.
,% To remove the chuck taper, turn the quill feed
handle counterclockwise until the chuck is pushed
out of the tailstock taper.
Offset
Scale
Offset
Adjustment