Woodward easYgen-3000 User manual

easYgen-3000 Series
Manual Genset Control
easYgen-3100/3200 P1/P2
Software Version 1.211 or higher
37532G

© 2015
This is no translation but the original Technical Manual.
Designed in Germany.
Woodward GmbH
Handwerkstrasse 29
70565 Stuttgart
Germany
Telephone: [phone]
Fax: [phone]
Email: [email protected]
Internet: http://www.woodward.com
37532GeasYgen-3100/3200 P1/P2 | Genset Control2

Brief Overview
Fig. 1: easYgen-3000 Series (housing variants)
A easYgen-3200 (plastic housing with display)
B easYgen-3100 (sheet metal housing)
1 Mains/generator/busbar PT terminal
2 Analog inputs/outputs and generator CT terminal
3 CAN bus interface connector #1
4 CAN bus interface connector #2
5 Discrete inputs terminal
6 Relay outputs terminal
7 RS-232 interface connector
8 RS-485 interface connector
The easYgen-3000 Series are control units for engine-generator
system management applications.
The control units can be used in applications such as: co-genera‐
tion, stand-by, AMF, peak shaving, import/export or distributed
generation.
The easYgen-3000 Series is also applicable for island, island par‐
allel, mains parallel and multiple unit mains parallel operations.
Brief Overview
37532G easYgen-3100/3200 P1/P2 | Genset Control 3

Fig. 2: Sample application setup
A typical application mode for the control unit is the use for mains
parallel operation.
nIn this case, the easYgen will function as an engine control with
generator, mains and engine protection.
nThe control unit can open and close the generator circuit
breaker (GCB) and the mains circuit breaker (MCB).
For a listing of additional application modes and setups
please refer to chapter Ä Chapter 6 “Application”
on page 417.
The easYgen-3100/3200 controllers are available in
different packages. The differences are listed below.
Sample application setup
Packages
Brief Overview
37532GeasYgen-3100/3200 P1/P2 | Genset Control4

easYgen-3100/3200 Package P1 Package P2
Freely configurable PID controllers — 3
External discrete inputs / outputs via CANopen
(maximum)
16 / 16 32 / 32
External analog inputs / outputs via CANopen
(maximum)
— 16 / 4
The following parts are included in the scope of delivery. Please
check prior to the installation that all parts are present.
Fig. 3: Scope of delivery - schematic
A easYgen-3100/3200 genset control
B Product CD (configuration software and manual)
C Clamp fastener installation material - 4x
(easYgen-3200 only)
D Screw kit installation material - 12x
(easYgen-3200 only)
Scope of delivery
Brief Overview
37532G easYgen-3100/3200 P1/P2 | Genset Control 5

Brief Overview
37532GeasYgen-3100/3200 P1/P2 | Genset Control6

Table of contents
1General Information................................................................................................................ 17
1.1 About This Manual.................................................................................................................... 17
1.1.1 Revision History........................................................................................................................ 17
1.1.2 Depiction Of Notes And Instructions......................................................................................... 23
1.2 Copyright And Disclaimer.......................................................................................................... 24
1.3 Service And Warranty............................................................................................................... 25
1.4 Safety........................................................................................................................................ 25
1.4.1 Intended Use............................................................................................................................. 25
1.4.2 Personnel.................................................................................................................................. 26
1.4.3 General Safety Notes................................................................................................................ 27
1.4.4 Protective Equipment And Tools............................................................................................... 30
2 System Overview..................................................................................................................... 33
2.1 Display And Status Indicators................................................................................................... 33
2.2 Hardware Interfaces (Terminals)............................................................................................... 34
2.3 Application Modes Overview..................................................................................................... 35
3 Installation............................................................................................................................... 37
3.1 Mount Unit (Sheet Metal Housing)............................................................................................ 37
3.2 Mount Unit (Plastic Housing)..................................................................................................... 39
3.2.1 Clamp Fastener Installation....................................................................................................... 40
3.2.2 Screw Kit Installation................................................................................................................. 41
3.3 Setup Connections.................................................................................................................... 42
3.3.1 Terminal Allocation.................................................................................................................... 42
3.3.2 Wiring Diagram.......................................................................................................................... 43
3.3.3 Power Supply............................................................................................................................ 45
3.3.4 Charging Alternator................................................................................................................... 46
3.3.5 Voltage Measuring.................................................................................................................... 47
3.3.5.1 Generator Voltage..................................................................................................................... 47
3.3.5.2 Mains Voltage............................................................................................................................ 55
3.3.5.3 Busbar Voltage.......................................................................................................................... 61
3.3.6 Current Measuring..................................................................................................................... 64
3.3.6.1 Generator Current..................................................................................................................... 64
3.3.6.2 Mains Current............................................................................................................................ 66
3.3.6.3 Ground Current......................................................................................................................... 67
3.3.7 Power Measuring...................................................................................................................... 68
3.3.8 Power Factor Definition............................................................................................................. 69
3.3.9 Magnetic Pickup Unit (MPU)..................................................................................................... 70
3.3.10 Discrete Inputs.......................................................................................................................... 71
3.3.11 Relay Outputs (LogicsManager)................................................................................................ 73
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3.3.12 Analog Inputs (0 to 500 Ohm | 0/4 to 20 mA)............................................................................ 74
3.3.13 Analog Outputs.......................................................................................................................... 77
3.3.13.1 Analog Outputs (±20 mA, ± 10 V, PWM).................................................................................. 77
3.3.14 Serial Interfaces........................................................................................................................ 78
3.3.14.1 RS-485 Interface....................................................................................................................... 78
3.3.14.2 RS-232 Interface....................................................................................................................... 79
3.4 CAN Bus Interfaces................................................................................................................... 80
3.5 Connecting 24 V Relays............................................................................................................ 82
4 Configuration........................................................................................................................... 85
4.1 Basic Setup............................................................................................................................... 85
4.1.1 Configure Language/Clock........................................................................................................ 85
4.1.2 Configure Display...................................................................................................................... 89
4.1.3 Lamp Test................................................................................................................................. 89
4.1.4 Enter Password......................................................................................................................... 89
4.1.5 System Management................................................................................................................ 92
4.1.6 Password System...................................................................................................................... 93
4.2 Configure Measurement............................................................................................................ 94
4.2.1 Configure Transformer.............................................................................................................. 99
4.2.2 External Mains Active Power................................................................................................... 102
4.2.3 External Mains Reactive Power.............................................................................................. 103
4.3 Function Of Inputs And Outputs.............................................................................................. 103
4.3.1 Discrete Inputs........................................................................................................................ 103
4.3.2 Discrete Outputs...................................................................................................................... 106
4.4 Configure Monitoring............................................................................................................... 109
4.4.1 Generator................................................................................................................................ 109
4.4.1.1 Generator Operating Voltage / Frequency.............................................................................. 110
4.4.1.2 Generator Overfrequency (Level 1 & 2) ANSI# 81O............................................................... 110
4.4.1.3 Generator Underfrequency (Level 1 & 2) ANSI# 81U............................................................. 112
4.4.1.4 Generator Overvoltage (Level 1 & 2) ANSI# 59...................................................................... 113
4.4.1.5 Generator Undervoltage (Level 1 & 2) ANSI# 27.................................................................... 115
4.4.1.6 Generator Time-Overcurrent (Level 1, 2 & 3) ANSI# 50/51.................................................... 116
4.4.1.7 Generator Reverse/Reduced Power (Level 1 & 2) ANSI# 32R/F............................................ 117
4.4.1.8 Generator Overload IOP (Level 1 & 2) ANSI# 32.................................................................... 119
4.4.1.9 Generator Overload MOP (Level 1 & 2) ANSI# 32.................................................................. 121
4.4.1.10 Generator Unbalanced Load (Level 1 & 2) ANSI# 46............................................................. 122
4.4.1.11 Generator Voltage Asymmetry................................................................................................ 124
4.4.1.12 Generator Ground Fault (Level 1 & 2)..................................................................................... 125
4.4.1.13 Generator Phase Rotation....................................................................................................... 129
4.4.1.14 Generator Inverse Time-Overcurrent ANSI# IEC 255............................................................. 131
4.4.1.15 Generator Lagging Power Factor (Level 1 & 2)....................................................................... 134
4.4.1.16 Generator Leading Power Factor (Level 1 & 2)....................................................................... 136
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4.4.1.17 Generator Voltage Restrained Overcurrent Monitoring - ANSI #51........................................ 137
4.4.2 Mains....................................................................................................................................... 139
4.4.2.1 Mains Operating Voltage / Frequency..................................................................................... 139
4.4.2.2 Mains Decoupling.................................................................................................................... 140
4.4.2.3 Mains Overfrequency (Level 1 & 2) ANSI# 81O...................................................................... 147
4.4.2.4 Mains Underfrequency (Level 1 & 2) ANSI# 81U.................................................................... 148
4.4.2.5 Mains Overvoltage (Level 1 & 2) ANSI# 59............................................................................. 149
4.4.2.6 Mains Undervoltage (Level 1 & 2) ANSI# 27........................................................................... 151
4.4.2.7 Mains Voltage Increase........................................................................................................... 152
4.4.2.8 Mains Time-Dependent Voltage.............................................................................................. 154
4.4.2.9 QV Monitoring......................................................................................................................... 157
4.4.2.10 Change Of Frequency............................................................................................................. 159
4.4.2.11 Mains Voltage Phase Rotation................................................................................................ 163
4.4.2.12 Mains Import Power (Level 1 & 2)........................................................................................... 164
4.4.2.13 Mains Export Power (Level 1 & 2)........................................................................................... 166
4.4.2.14 Mains Lagging Power Factor (Level 1 & 2)............................................................................. 167
4.4.2.15 Mains Leading Power Factor (Level 1 & 2)............................................................................. 169
4.4.2.16 Blocking of Mains Protection................................................................................................... 170
4.4.3 Engine..................................................................................................................................... 171
4.4.3.1 Engine Overspeed (Level 1 & 2) ANSI# 12............................................................................. 171
4.4.3.2 Engine Underspeed (Level 1 & 2)........................................................................................... 172
4.4.3.3 Engine/Generator Speed Detection........................................................................................ 173
4.4.3.4 Engine/Generator Active Power Mismatch.............................................................................. 175
4.4.3.5 Engine/Mains Active Power Mismatch.................................................................................... 176
4.4.3.6 Engine/Generator Unloading Mismatch.................................................................................. 177
4.4.3.7 Engine Start Failure................................................................................................................. 178
4.4.3.8 Engine Shutdown Malfunction ................................................................................................ 178
4.4.3.9 Engine Unintended Stop ........................................................................................................ 179
4.4.3.10 Engine Operating Range Failure............................................................................................. 180
4.4.3.11 Engine Charge Alternator (D+)................................................................................................ 181
4.4.3.12 Cylinder Temperature.............................................................................................................. 182
4.4.4 Breaker.................................................................................................................................... 188
4.4.4.1 Configure GCB........................................................................................................................ 188
4.4.4.2 Synchronization GCB ............................................................................................................. 189
4.4.4.3 Configure MCB........................................................................................................................ 190
4.4.4.4 Synchronization MCB ............................................................................................................. 192
4.4.4.5 Generator/Busbar/Mains Phase Rotation................................................................................ 193
4.4.5 Flexible Limits.......................................................................................................................... 194
4.4.6 Miscellaneous.......................................................................................................................... 199
4.4.6.1 Alarm Acknowledgement......................................................................................................... 199
4.4.6.2 Free Configurable Alarms....................................................................................................... 200
4.4.6.3 CAN Bus Overload.................................................................................................................. 201
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37532G easYgen-3100/3200 P1/P2 | Genset Control 9

4.4.6.4 CAN Interface 1....................................................................................................................... 202
4.4.6.5 CAN Interface 2....................................................................................................................... 203
4.4.6.6 CAN Interface 2 - J1939 Interface........................................................................................... 204
4.4.6.7 J1939 Interface - Red Stop Alarm........................................................................................... 205
4.4.6.8 J1939 Interface - Amber Warning Alarm................................................................................. 206
4.4.6.9 Battery Overvoltage (Level 1 & 2)........................................................................................... 207
4.4.6.10 Battery Undervoltage (Level 1 & 2)......................................................................................... 208
4.4.6.11 Multi-Unit Parameter Alignment.............................................................................................. 209
4.4.6.12 Multi-Unit Missing Members.................................................................................................... 211
4.4.6.13 Neutral Interlocking................................................................................................................. 212
4.5 Configure Application.............................................................................................................. 212
4.5.1 Configure Breakers................................................................................................................. 212
4.5.1.1 Dead Bus Closing GCB........................................................................................................... 213
4.5.1.2 Synchronization GCB/MCB..................................................................................................... 215
4.5.1.3 Dead Bus Closing MCB........................................................................................................... 216
4.5.1.4 Open GCB............................................................................................................................... 217
4.5.1.5 Open MCB............................................................................................................................... 218
4.5.1.6 Transition Modes (Breaker Logic)........................................................................................... 218
4.5.1.7 Parameters.............................................................................................................................. 222
4.5.1.8 Breakers GCB......................................................................................................................... 225
4.5.1.9 Breakers MCB......................................................................................................................... 229
4.5.1.10 Synchronization....................................................................................................................... 232
4.5.1.11 Neutral Interlocking................................................................................................................. 234
4.5.2 Inputs And Outputs.................................................................................................................. 235
4.5.2.1 Analog Inputs.......................................................................................................................... 235
4.5.2.2 External Analog Inputs............................................................................................................ 242
4.5.3 Discrete Inputs........................................................................................................................ 246
4.5.4 External Discrete Inputs.......................................................................................................... 249
4.5.5 Discrete Outputs (LogicsManager).......................................................................................... 251
4.5.6 External Discrete Outputs....................................................................................................... 253
4.5.7 Analog Outputs........................................................................................................................ 254
4.5.7.1 Analog Outputs 1 and 2........................................................................................................... 254
4.5.8 External Analog Outputs......................................................................................................... 258
4.5.9 Engine..................................................................................................................................... 260
4.5.9.1 Engine Type............................................................................................................................ 260
4.5.9.2 Engine Start/Stop.................................................................................................................... 267
4.5.9.3 Magnetic Pickup Unit............................................................................................................... 273
4.5.9.4 Idle Mode................................................................................................................................. 274
4.5.10 Emergency Run....................................................................................................................... 276
4.5.11 Automatic Run......................................................................................................................... 278
4.5.11.1 Load Dependent Start Stop (LDSS)........................................................................................ 281
4.5.11.2 Critical Mode........................................................................................................................... 294
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4.5.12 Configure Controller................................................................................................................ 300
4.5.12.1 Frequency Control................................................................................................................... 302
4.5.12.2 Load Control............................................................................................................................ 308
4.5.12.3 Derating (Uprating) Of Power ................................................................................................. 315
4.5.12.4 Frequency Depending Derating Of Power.............................................................................. 321
4.5.12.5 Voltage Control........................................................................................................................ 323
4.5.12.6 Power Factor Control.............................................................................................................. 328
4.5.12.7 Load Share Control................................................................................................................. 336
4.5.12.8 PID {x} Control......................................................................................................................... 347
4.5.12.9 Discrete Raise/Low Function................................................................................................... 350
4.6 Configure Interfaces................................................................................................................ 352
4.6.1 CAN Interface 1....................................................................................................................... 352
4.6.1.1 Additional Server SDOs (Service Data Objects)..................................................................... 354
4.6.1.2 Receive PDO {x} (Process Data Object)................................................................................. 355
4.6.1.3 Transmit PDO {x} (Process Data Object)................................................................................ 358
4.6.2 CAN Interface 2....................................................................................................................... 362
4.6.2.1 CANopen Interface.................................................................................................................. 362
4.6.2.2 J1939 Interface........................................................................................................................ 364
4.6.3 Load Share Parameters.......................................................................................................... 369
4.6.4 RS-232 Interface..................................................................................................................... 369
4.6.5 RS-485 Interface..................................................................................................................... 370
4.6.6 Modbus Protocol..................................................................................................................... 370
4.6.7 Modem (Active Call Function)................................................................................................. 372
4.6.8 Enable External DO/AO.......................................................................................................... 375
4.7 Configure LogicsManager....................................................................................................... 375
4.8 Configure Counters................................................................................................................. 379
4.8.1 General Counters.................................................................................................................... 379
5 Operation............................................................................................................................... 383
5.1 Access Via PC (ToolKit).......................................................................................................... 383
5.1.1 Install ToolKit........................................................................................................................... 383
5.1.2 Install ToolKit Configuration Files............................................................................................ 385
5.1.3 Configure ToolKit..................................................................................................................... 387
5.1.4 Connect ToolKit....................................................................................................................... 387
5.1.5 View And Set Values In ToolKit............................................................................................... 390
5.2 Front Panel Access................................................................................................................. 392
5.2.1 Front Panel.............................................................................................................................. 393
5.2.2 Basic Navigation...................................................................................................................... 394
5.2.3 Standard Menu Screens.......................................................................................................... 399
5.2.3.1 Navigation Screens................................................................................................................. 399
5.2.3.2 Status/Monitoring Screens...................................................................................................... 400
5.2.3.3 Value Setting Screens............................................................................................................. 401
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37532G easYgen-3100/3200 P1/P2 | Genset Control 11

5.2.4 Specialised Menu Screens...................................................................................................... 401
5.2.4.1 Main Screen Voltage Display.................................................................................................. 401
5.2.4.2 Alarm List................................................................................................................................ 402
5.2.4.3 Sequencing............................................................................................................................. 403
5.2.4.4 States easYgen....................................................................................................................... 404
5.2.4.5 Setpoints................................................................................................................................. 404
5.2.4.6 PID1 - PID3 ............................................................................................................................ 405
5.2.4.7 Synchroscope (Generator/Busbar And Busbar/Mains)........................................................... 406
5.2.4.8 LogicsManager Conditions...................................................................................................... 406
5.2.4.9 LogicsManager........................................................................................................................ 407
5.2.4.10 Event History........................................................................................................................... 407
5.2.4.11 Mains Decoupling Threshold................................................................................................... 407
5.2.4.12 Test Mains Decoupling (VDE AR-N 4105).............................................................................. 408
5.2.4.13 CAN Interface 1/2 State.......................................................................................................... 409
5.2.4.14 Genset Bad Parameter Alignment........................................................................................... 409
5.2.4.15 J1939 Special.......................................................................................................................... 410
5.2.4.16 Time Indication According To Operating Condition ................................................................ 410
5.3 Change Operating Modes....................................................................................................... 411
5.3.1 Operating Mode STOP............................................................................................................ 411
5.3.2 Operating Mode MANUAL....................................................................................................... 412
5.3.3 Operating Mode AUTOMATIC................................................................................................ 414
5.4 Restore Language Setting via HMI and Softkeys.................................................................... 415
6 Application............................................................................................................................. 417
6.1 Application Modes Overview................................................................................................... 417
6.2 Basic Applications................................................................................................................... 418
6.2.1 Application Mode A01 (None)................................................................................................. 418
6.2.2 Application Mode A02 (GCBopen).......................................................................................... 419
6.2.3 Application Mode A03 (GCB).................................................................................................. 421
6.2.4 Application Mode A04 (GCB/MCB)......................................................................................... 423
6.3 Multiple Genset Applications................................................................................................... 425
6.3.1 Configuring Load-Dependent Start/Stop................................................................................. 427
6.3.2 Configuring Automatic Operation............................................................................................ 429
6.3.3 Configuring Emergency Operation.......................................................................................... 429
6.3.4 Configuring Power Control...................................................................................................... 430
6.4 Special Applications................................................................................................................ 430
6.4.1 Generator Excitation Protection.............................................................................................. 430
6.4.2 Configuring A Setpoint Control Via Analog Input.................................................................... 431
6.4.3 Creating Self-Toggling (Pulsing) Relays................................................................................. 434
6.4.4 Changing A Starter Battery Set............................................................................................... 435
6.4.5 Performing Remote Start/Stop And Acknowledgement.......................................................... 436
6.4.5.1 Operating Modes..................................................................................................................... 437
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6.4.5.2 Setting Up A Test With Or Without Load................................................................................. 438
6.4.5.3 Remote Start/Stop, Shutdown, And Acknowledgement.......................................................... 439
6.4.6 Connecting An IKD 1 On CAN Bus 1...................................................................................... 442
6.4.7 Configuring A PWM Duty Cycle For A CAT ADEM Controller................................................ 447
6.4.8 Connecting A GSM Modem..................................................................................................... 448
6.4.9 Connecting A Landline Modem............................................................................................... 453
6.4.10 Wiring Self Powered Discrete Inputs....................................................................................... 457
6.4.11 Connecting Analog Inputs In Series........................................................................................ 457
6.4.12 Setup Phoenix Expansion Modules......................................................................................... 458
6.4.12.1 Configure External Inputs/Outputs (Phoenix).......................................................................... 462
6.4.13 Phase Angle Compensation.................................................................................................... 465
6.4.14 Start/Stop Logic Mode "Off"..................................................................................................... 467
6.4.15 Ripple Control Receiver.......................................................................................................... 470
6.4.16 Neutral Interlocking................................................................................................................. 473
6.5 CANopen Applications............................................................................................................ 477
6.5.1 Remote Control....................................................................................................................... 477
6.5.1.1 Remote Start/Stop, Shutdown, And Acknowledgement.......................................................... 477
6.5.1.2 Transmitting A Frequency Setpoint......................................................................................... 481
6.5.1.3 Transmitting A Voltage Setpoint.............................................................................................. 483
6.5.1.4 Transmitting A Power Factor Setpoint..................................................................................... 485
6.5.1.5 Transmitting A Power Setpoint................................................................................................ 488
6.5.1.6 Transmitting Multiple Setpoints............................................................................................... 490
6.5.1.7 Remotely Changing The Setpoint........................................................................................... 491
6.5.1.8 Transmitting A Remote Control Bit.......................................................................................... 494
6.5.2 Sending A Data Protocol via TPDO........................................................................................ 496
6.5.3 Troubleshooting....................................................................................................................... 497
6.6 Modbus Applications............................................................................................................... 498
6.6.1 Remote Control....................................................................................................................... 498
6.6.1.1 Remote Start/Stop, Shutdown, And Acknowledgement.......................................................... 498
6.6.1.2 Setpoint Setting....................................................................................................................... 501
6.6.1.3 Remotely Changing The Setpoint........................................................................................... 503
6.6.2 Changing Parameter Settings................................................................................................. 505
6.6.2.1 Parameter Setting................................................................................................................... 505
6.6.2.2 Configuration Of LogicsManager Functions............................................................................ 507
6.6.2.3 Configuration Of LogicsManager Functions For Remote Access........................................... 510
6.6.2.4 Remotely Acknowledge Single Alarm Messages.................................................................... 517
6.6.2.5 Remotely Clearing The Event History..................................................................................... 517
6.6.2.6 Remotely Resetting The Default Values................................................................................. 518
6.6.3 Exception Responses.............................................................................................................. 520
7 Interfaces And Protocols...................................................................................................... 521
7.1 Interfaces Overview................................................................................................................. 521
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37532G easYgen-3100/3200 P1/P2 | Genset Control 13

7.2 CAN Interfaces........................................................................................................................ 522
7.2.1 CAN Interface 1 (Guidance level)............................................................................................ 522
7.2.2 CAN Interface 2 (Engine level)................................................................................................ 522
7.3 Serial Interfaces...................................................................................................................... 523
7.3.1 RS-232 Interface (Serial Interface 1)....................................................................................... 523
7.3.2 RS-485 Interface (Serial Interface 2)....................................................................................... 524
7.4 CANopen Protocol................................................................................................................... 524
7.5 J1939 Protocol........................................................................................................................ 526
7.5.1 Displayed Messages (Visualization)........................................................................................ 527
7.5.2 Supported J1939 ECUs & Remote Control Messages............................................................ 531
7.5.3 Device Type Standard............................................................................................................. 534
7.6 Modbus Protocol..................................................................................................................... 536
7.7 Load Sharing........................................................................................................................... 540
8 Technical Specifications...................................................................................................... 543
8.1 Technical Data........................................................................................................................ 543
8.1.1 Measuring Values.................................................................................................................... 543
8.1.2 Ambient Variables................................................................................................................... 544
8.1.3 Inputs/Outputs......................................................................................................................... 544
8.1.4 Interface.................................................................................................................................. 546
8.1.5 Battery..................................................................................................................................... 547
8.1.6 Housing................................................................................................................................... 547
8.1.7 Approvals................................................................................................................................ 547
8.1.8 Generic Note........................................................................................................................... 548
8.2 Environmental Data................................................................................................................. 548
8.3 Accuracy.................................................................................................................................. 549
9 Appendix................................................................................................................................ 551
9.1 Characteristics......................................................................................................................... 551
9.1.1 Triggering Characteristics....................................................................................................... 551
9.1.2 VDO Inputs Characteristics..................................................................................................... 556
9.1.2.1 VDO Input "Pressure" ............................................................................................................. 556
9.1.2.2 VDO Input "Temperature" ....................................................................................................... 558
9.1.2.3 Pt100 RTD............................................................................................................................... 562
9.2 Data Protocols......................................................................................................................... 563
9.2.1 CANopen/Modbus................................................................................................................... 563
9.2.1.1 Data Protocol 5003 (Basic Visualization)................................................................................ 563
9.2.2 CANopen................................................................................................................................. 586
9.2.2.1 Protocol 4103 (J1939 Standard Visualization)........................................................................ 586
9.2.2.2 Protocol 4104 (J1939 Scania S6 Visualization)...................................................................... 591
9.2.2.3 Protocol 4105 (J1939 Deutz EMR2 Visualization).................................................................. 592
9.2.2.4 Protocol 4110 (J1939 MTU ADEC Visualization).................................................................... 592
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9.2.2.5 Protocol 5004 (Generator Values Visualization)..................................................................... 593
9.2.2.6 Protocol 5005 (Mains Values Visualization)............................................................................ 598
9.2.2.7 Protocol 5011 (Alarm Values Visualization)............................................................................ 600
9.2.2.8 Protocol 6000 (Load Share Message)..................................................................................... 619
9.2.2.9 Protocol 65000 (External Discrete I/O 1 to 8).......................................................................... 625
9.2.2.10 Protocol 65001 (External Discrete I/O 9 to 16)........................................................................ 625
9.2.3 Modbus.................................................................................................................................... 626
9.2.3.1 Protocol 5010 (Basic Visualization)......................................................................................... 626
9.2.4 Additional Data Identifier......................................................................................................... 663
9.2.4.1 Transmit Data.......................................................................................................................... 663
9.2.4.2 Receive Data........................................................................................................................... 669
9.3 Analog Manager Reference.................................................................................................... 671
9.3.1 Data Sources........................................................................................................................... 671
9.3.1.1 Group 00: Internal Values....................................................................................................... 671
9.3.1.2 Group 01: Generator Values................................................................................................... 672
9.3.1.3 Group 02: Mains Values.......................................................................................................... 673
9.3.1.4 Group 03: Busbar 1 Values..................................................................................................... 674
9.3.1.5 Group 05: Controller Setpoints................................................................................................ 674
9.3.1.6 Group 06: DC Analog Input Values......................................................................................... 675
9.3.1.7 Group 07: Engine Values 1 (J1939)........................................................................................ 675
9.3.1.8 Group 08: External Analog Input Values................................................................................. 678
9.3.1.9 Group 09: Engine Values 2 (J1939)........................................................................................ 679
9.3.2 Reference Values.................................................................................................................... 679
9.3.2.1 Generator Rated Voltage........................................................................................................ 679
9.3.2.2 Mains Rated Voltage............................................................................................................... 680
9.3.2.3 Rated Frequency..................................................................................................................... 680
9.3.2.4 Generator Rated Active Power................................................................................................ 681
9.3.2.5 Generator Rated Reactive Power........................................................................................... 681
9.3.2.6 %Mains Rated Voltage............................................................................................................ 682
9.3.2.7 %Mains Rated Reactive Power............................................................................................... 683
9.3.2.8 %Generator Rated Apparent Power........................................................................................ 683
9.3.2.9 %Mains Rated Apparent Power.............................................................................................. 684
9.3.2.10 %Generator / Mains Power Factor.......................................................................................... 685
9.3.2.11 %Generator Rated Current..................................................................................................... 686
9.3.2.12 Mains Rated Current............................................................................................................... 687
9.3.2.13 Rated Speed........................................................................................................................... 687
9.3.2.14 Battery Voltage........................................................................................................................ 688
9.3.2.15 Busbar 1 Rated Voltage.......................................................................................................... 688
9.3.2.16 Display Value Format.............................................................................................................. 688
9.4 LogicsManager Reference...................................................................................................... 689
9.4.1 LogicsManager Overview........................................................................................................ 689
9.4.2 Logical Symbols...................................................................................................................... 691
Table of contents
37532G easYgen-3100/3200 P1/P2 | Genset Control 15

9.4.3 Logical Outputs....................................................................................................................... 693
9.4.4 Logical Command Variables................................................................................................... 697
9.4.4.1 Group 00: Flags Condition 1................................................................................................... 698
9.4.4.2 Group 01: Alarm System......................................................................................................... 703
9.4.4.3 Group 02: Systems Condition................................................................................................. 703
9.4.4.4 Group 03: Engine Control........................................................................................................ 705
9.4.4.5 Group 04: Applications Condition............................................................................................ 707
9.4.4.6 Group 05: Engine Related Alarms........................................................................................... 709
9.4.4.7 Group 06: Generator Related Alarms...................................................................................... 710
9.4.4.8 Group 07: Mains Related Alarms............................................................................................ 711
9.4.4.9 Group 08: System Related Alarms.......................................................................................... 712
9.4.4.10 Group 09: Discrete Inputs....................................................................................................... 713
9.4.4.11 Group 10: Analog Inputs......................................................................................................... 714
9.4.4.12 Group 11: Clock And Timer..................................................................................................... 714
9.4.4.13 Group 12: External Discrete Inputs 1...................................................................................... 715
9.4.4.14 Group 13: Discrete Outputs..................................................................................................... 716
9.4.4.15 Group 14: External Discrete Outputs 1................................................................................... 716
9.4.4.16 Group 15: Flexible Limits......................................................................................................... 717
9.4.4.17 Group 17: Alarm System 2 (VDE-AR-N 4105 & Free Alarms)................................................ 718
9.4.4.18 Group 18: Transistor Outputs.................................................................................................. 719
9.4.4.19 Group 22: External Discrete Inputs 2...................................................................................... 720
9.4.4.20 Group 23: External Discrete Outputs 2................................................................................... 720
9.4.4.21 Group 24: Flags Condition 2................................................................................................... 721
9.4.4.22 Group 25: Ext. Analog inputs.................................................................................................. 723
9.4.5 Factory Settings...................................................................................................................... 723
9.5 Event And Alarm Reference.................................................................................................... 733
9.5.1 Alarm Classes......................................................................................................................... 733
9.5.2 Conversion Factors................................................................................................................. 734
9.5.3 Status Messages..................................................................................................................... 735
9.5.4 Event History........................................................................................................................... 737
9.5.4.1 Event Messages...................................................................................................................... 738
9.5.4.2 Alarm Messages...................................................................................................................... 739
9.6 Formulas................................................................................................................................. 747
9.6.1 Load Dependent Start Stop (LDSS) Formulas........................................................................ 747
9.7 Additional Information.............................................................................................................. 749
9.7.1 D-SUB Connector Housing..................................................................................................... 749
9.7.2 CAN Bus Pin Assignments Of Third-Party Units..................................................................... 750
10 Glossary And List Of Abbreviations.................................................................................... 753
11 Index....................................................................................................................................... 755
Table of contents
37532GeasYgen-3100/3200 P1/P2 | Genset Control16

1 General Information
1.1 About This Manual
1.1.1 Revision History
Rev. Date Editor Changes
G 2015-11-09 GG Describes software version 1.2112 and ToolKit version 4.7.3
2nd trigger added for additional (decoupling) ramp after
“Frequency depending derating of
power”
becomes inactive (requested by BDEW and VDE AR-N 4105). Refer to:

4.5.12.2 “Load Control” on page 308
and
4.5.12.4 “Frequency Depending Derating Of
Power” on page 321
.
F 2015-05-26 GG Describes software version 1.2109 and ToolKit version 4.7.3
New features following BDEW requirements:
nDefault Minimum values of parameter's 3004 Ä p. 151 and 3010 Ä p. 151 changed to
10%.
nPower factor characteristic PF(P) changed with two additional ramp points.
Refer to:
Ä 4.5.12.2 “Load Control” on page 308
nQ(V) monitoring takes into accout both mains voltage and reactive voltage without using
the minimum current, because this is only required for the consideration from voltage and
phase angle.
With this decision parameter 3287 [Minimum Current ] is no longer available.
nPower factor Q(V) characteristic changed with two additional ramp points.
Refer to:
Ä Chapter 4.5.12.6.3.1 “Power factor characteristic PF(P) ” on page 333
Solving known problems:
nThe Neutral Contactor (NC) feedback is considered in the event logger only if parameter
1840 Ä p. 234 Neutral Interlocking is enabled. In this case both messages NC and DI12
appear. Otherwise the event logger shows DI12 messages only.
nNeutral Interlocking works in both AUTOmatic and (new:) MANual mode to avoid missing
NC connection.
Refer to:
Ä Chapter 4.5.1.11 “Neutral Interlocking” on page 234
nMANual mode only:
After GCB synchronization and opening the MCB sometimes the GCB opened unex‐
pected, too. This dead busbar situation now is eliminated.
nIf genset is running and operation mode is changed from AUTOmatic to MANual the
1PH3W voltage measuring now starts with the actual measured generator phase-phase
voltage (L3L1) instead of L1N.
nPressing the Remote Panel's STOP button is now correctly initializing unloading function,
first.
Refer to:
Ä Chapter 4.5.12.9 “Discrete Raise/Low Function” on page 350
nThe discrete raise/lower power setpoint function is no longer depending on MCB status.
Now this setpoint function is available in isolated operation, too.
Refer to:
Ä Chapter 4.5.12.9 “Discrete Raise/Low Function” on page 350
nFrom this software version on the internal RAM is cleared before flashing with new data.
nParameter source of voltage and frequency setpoints displayed in MANual mode came
with AUTO mode parameters. MANual mode parameter sources are displayed now
(values continue to be displayed correct).
nIn run-up synchronization in conjunction with an undelayed closed GCB order, the dead
busbar closure negotiation is now cancelled. This leads to a no-interrupted run-up proce‐
dure.
General Information
About This Manual > Revision History
37532G easYgen-3100/3200 P1/P2 | Genset Control 17

Rev. Date Editor Changes
Manual
nUpdated according to the changes described above
nDerating/uprating of power described in more detail: Refer to
Ä Chapter
4.5.12.3 “Derating (Uprating) Of Power ” on page 315 .
nMinor (typo) corrections
E 2014-02-17 GG Describes software version 1.2102 and ToolKit version 4.4
New device features & updates:
nNew Suspect Parameter Numbers (SPNs) available with J1939 Protocol: 2629, 3644,
(0)158, 1761, 4367, and 4368. Refer to
Ä “Standard visualization messages” on page 527
for details.
nGCB dead busbar closure is realized faster, if LogigsManager ID 12210 Ä p. 228 "Unde‐
layed close GCB" is set to TRUE. Refer to
Ä “Dead Busbar Negotiation” on page 214 for
details.
ToolKit 4.4
nUpdated for next version.
Manual
nUpdated according to the changes described above and minor typo/layout corrections.
nParameter description corrected: 2104 Ä p. 171, 3110 Ä p. 141, 3315 Ä p. 270, and
8856 Ä p. 187.
nParameter setting range corrected: 3504 Ä p. 208, 3505 Ä p. 209, 5743 Ä p. 332, and
5744 Ä p. 332.
nNew description of faster GCB dead busbar closure. Refer to
Ä “Dead Busbar Negotiation”
on page 214 for details.
nDescription of load sharing and segments optimized. Refer to
Ä Chapter 4.5.12.7.8.1 “
Load Share Control Grouping” on page 343 for details.
nDimension/size of receive PDO objects corrected (bytes changed to bits). Refer to
Ä Chapter 6.5.1.6 “Transmitting Multiple Setpoints” on page 490 for details.
nMinor (typo) corrections.
General Information
About This Manual > Revision History
37532GeasYgen-3100/3200 P1/P2 | Genset Control18

Rev. Date Editor Changes
D 2013-09-12 GG New device features & updates with software version 1.2005
nThe easYgen provides LogicsManager equations to release frequency control LM 00.96
and/or voltage control LM 00.97. The operator can now from outside determine when
which control is executed.
For details refer to:
–Release f-control parameter ID 12909 Ä p. 308
–Release V-control parameter ID 12938 Ä p. 327
nThe easYgen provides a third active power setpoint, which can be switched like setpoint 1
and 2 from outside. Refer to Setp. 3load parameter ID 12998 Ä p. 315 for details. (Benefi‐
cial, when demanded VDE-AR-N 4105).
nThe reactive power controller additionally provides the reactive power regulation at the
interchange point. Refer to
Ä Chapter 4.5.12.6.1 “Control The Power Factor / Reactive
Power At The Mains Interchange Point” on page 328 for details.
nLoad sharing: The ramping of an engine onto others will be interrupted if not enough nom‐
inal power on the busbar is available. Refer to
Ä Chapter 4.5.12.7 “Load Share Control”
on page 336 for details.
nThe easYgen provides a voltage restraint Time Over Current Relay (ANSI 51 V). Refer to
Ä Chapter 4.4.1.17 “Generator Voltage Restrained Overcurrent Monitoring - ANSI #51”
on page 137
nThe easYgen provides an external mains kvar sensing (via analog input). Refer to
Ä Chapter 4.2.3 “External Mains Reactive Power” on page 103 for details.
nThe df/dt monitoring (ROCOF-Relay) is additionally applicable with Phase Shift Monitoring.
Refer to
Ä “Phase shift” on page 159 for details.
nThe QV monitoring function according the German grid code VDE-AR-N 4105 depends on
the parameter "phase-phase/ phase-neutral monitoring" (Even if the grid code requires
only phase/phase). Refer to
Ä Chapter 4.4.2.9 “QV Monitoring” on page 157 for details.
nA dedicated LogicsManager is installed to disable all mains monitoring and the decoupling
function. The mains decoupling function can be released or blocked from outside now.
Refer to
Ä Chapter 4.4.2.16 “Blocking of Mains Protection” on page 170 for details.
nThe easYgen allows, under given circumstances, the external closure of GCB and MCB in
synchronization mode “Off” being in AUTOMATIC. Refer to
Ä Chapter 4.5.1.10 “Synchro‐
nization” on page 232 for details.
nThe easYgen synchronizer allows a negative slipping frequency at the interchange point
for synchronization the MCB. This avoids in critical application exporting of power short
after synchronization the MCB. Refer to
Ä Chapter 4.5.1.9 “Breakers MCB” on page 229
for details.
nThe Neutral Interlocking feature controls a Neutral Contactor (NC) of each generator. The
rule is that only one neutral contactor of all running generators are closed. The Logic must
ensure that with changing of generators the neutral link is passed over to another running
generator. Refer to
Ä Chapter 4.5.1.11 “Neutral Interlocking” on page 234 for details.
nThe Generator monitoring can be blocked with a LogicsManager equation. This supports
application, where the engine/generator monitoring shall be released or blocked from out‐
side.
nThe easYgen provides 4 configurable alarms with all related settings and free editable
alarm texts. Refer to
Ä Chapter 4.4.6.2 “Free Configurable Alarms” on page 200 for
details.
nThe setting range for number of teeth of the Magnetic Pickup Unit is expanded. Refer to
Ä Chapter 4.5.9.3 “Magnetic Pickup Unit” on page 273 for details.
nThe easYgen provides 8 dedicated thresholds out of the 40 flexible thresholds with an
additionally configurable delay-off time. The flexible thresholds no. 25 through 32 are used.
This feature ensures other functionalities, like for example load shedding. The individual
fall-back times can be taken to generate 8 steps with individual priorities. Refer to
Ä Chapter 4.4.5 “Flexible Limits” on page 194 for details.
nThe easYgen can automatically check, whether I/O expansion boards are connected. If not
the easYgen disables accordingly functionalities, which are not needed and improves
thereby the performance of HMI, Toolkit and Modbus.
General Information
About This Manual > Revision History
37532G easYgen-3100/3200 P1/P2 | Genset Control 19

Rev. Date Editor Changes
nThe remote control word 503 is equipped with the "Shut-Down-Command" (Bit 9). Refer to
Ä “ Bit enabling via Modbus protocol and RS-485 interface” on page 441 for details.
nThe operating range monitor (
Ä Chapter 4.4.3.6 “Engine/Generator Unloading Mismatch”
on page 177 ) checks additionally the plausibility of generator and busbar, if GCB is closed.
nThe Generator “Unload mismatch" monitor
–is usable in Application mode "None",
–includes all alarm classes and a self reset feature.
nThe power factor monitoring is activated, if the generator current expires 5% rated Gener‐
ator current. The monitoring shall be switched off, if the current under runs 3% rated Gen‐
erator current. Refer to
Ä Chapter 4.4.1.15 “Generator Lagging Power Factor (Level 1 &
2)” on page 134 for details.
nA Time Indication is included to inform the operator, when the device will switch into a next
operating condition, as long it is definable. The sequence of the events is related on the
configuration of the device and the application. Refer to
Ä Chapter 5.2.4.16 “Time Indica‐
tion According To Operating Condition ” on page 410 for details.
nThe loading of settings files into the device can be accelerated, while being in STOP mode.
ToolKit
nPages with measurement values are faster refreshed.
nThe wset-file procedure allows the editing and loading of partial setting files.
nThe loading of settings files into the device can be accelerated, while being in STOP mode.
Refer to
Ä Chapter 4.1.5 “System Management” on page 92 for details.
Manual
nMore detailed explanation how it is dealt with the External Mains Active Power (
Ä Chapter
4.2.2 “External Mains Active Power” on page 102 ).
nDescriptions of the new device features and updates listed above.
nMinor changes.
General Information
About This Manual > Revision History
37532GeasYgen-3100/3200 P1/P2 | Genset Control20