Wopa SA0061 User manual

User manual
SA0061 Cattle Crush
Version: 09-07-18
User manual
SA0061 Cattle Crush

User manual
SA0061 Cattle Crush
Version: 09-07-18
Page 2 of 47
Manufacturer:
Wopa Constructiebedrijf B.V.
Rector Hulshofstraat 10
7135 JV Harreveld
Nederland
: [phone]
: [phone]
E-mail: [e-mail]
Website: www.wopa.com
© Copyright 2018
No part of this publication may be reproduced, stored in a search system or published in any form
whether electronic, mechanical, by photocopying or recordings or in any other way, without the prior
written permission of Wopa Constructiebedrijf B.V. (here also referred to as "Wopa").

User manual
SA0061 Cattle Crush
Version: 09-07-18
Page 3 of 47
Introduction
Wopa Constructiebedrijf BV are specialists in the development and manufacture of cattle crushes used
by professionals and stockholders for the hoof care and treatment of cows and bulls.
Our cattle crushes are developed and manufactured to the highest standards of safety, ease of use,
animal welfare and hygiene.
This manual contains important information and instructions for the installation, operation and
maintenance of the equipment.
The cattle crush is not suitable for use in explosive environments.
All persons responsible for its operation must as a minimum carefully study and
understand the sections in these operating instructions relating to its use and
safety.
All persons responsible for the assembly, installation, maintenance and repair
of the equipment must read and understand these operating instructions in full.
The user is responsible for the interpretation and use of this manual in all
circumstances. Please contact the owner of the machine or your manager with
any questions or uncertainties.
This manual must be kept close to the installation and accessible to users.
All important maintenance activities, modifications to the installation and any
notes must be retained in a logbook, see Appendix 8.1.
Modifications to the installation/machine are not permitted without the prior
written approval of the supplier.
Contact the supplier for special maintenance activities not included in this
manual.
The safety requirements set out in Section 3 must be complied with at all times.
The proper function and safety of the system can only be guaranteed where
the recommended maintenance has been carried out correctly and in good
time.

User manual
SA0061 Cattle Crush
Version: 09-07-18
Page 4 of 47
Guarantee
The guarantee is subject to the following limitations. The guarantee period for products supplied
by Wopa is 12 months from the date on the purchase document. This guarantee is limited to faults
in production and materials and therefore does not cover faults due to the exposure to wear of any
component of the product. Normal wear which can be expectedfrom the use of the product is
therefore excluded.
1. Wopa's responsibility is limited to the replacement of defective components: we will not
consider claims for any other form of damage or costs.
2. The guarantee will lapse automatically in the event of overdue or poorly executed
maintenance.
3. Contact must always be made with the supplier in the event of any doubt about the required
maintenance or if the equipment fails to operate correctly.
4. The guarantee will not apply where the defect is the result of incorrect or late maintenance, or
maintenance carried out in conflict with the instructions set out in this manual.
5. The guarantee will lapse where repairs or modifications to the product are carried out by third
parties.
6. Defects resulting from damage or accidents due to external factors are excluded from the
guarantee.
7. In the event that we replace components in accordance with our obligations under this
guarantee, property in the components replaced will pass to us.

User manual
SA0061 Cattle Crush
Version: 09-07-18
Page 5 of 47
Contents
INTRODUCTION...............................................................................................................................................3
GUARANTEE...................................................................................................................................................4
CONTENTS......................................................................................................................................................5
EC DECLARATION OF COMPLIANCE (COPY)................................................................................................7
SUMMARY OF SYMBOLS USED.....................................................................................................................8
PICTOGRAMS..................................................................................................................................................9
1. TECHNICAL INFORMATION...................................................................................................................10
2. DESCRIPTION OF THE INSTALLATION.................................................................................................11
2.1. DESCRIPTION OF MAIN COMPONENTS OF THE SA0061.............................................................11
2.2. ELECTRICAL SYSTEM............................................................................................................13
2.3. HYDRAULIC INSTALLATION.....................................................................................................16
3. SAFETY..................................................................................................................................................18
3.1. GENERAL............................................................................................................................18
3.2. DURING NORMAL USE ...........................................................................................................19
3.3. OPERATING PERSONNEL.......................................................................................................19
4. INSTALLATION......................................................................................................................................20
4.1. INSTALLATION......................................................................................................................20
4.2. CONNECT THE MACHINE........................................................................................................21
4.3. PREPARING FOR TRANSPORT ................................................................................................22
4.4. LIFTING...............................................................................................................................22
5. OPERATION...........................................................................................................................................23
5.1. STARTING UP.......................................................................................................................23
5.2. EMERGENCY STOP ...............................................................................................................24
5.3. OPERATING SWITCHES .........................................................................................................25
5.4. HYDRAULIC CONTROL LEVERS ...............................................................................................27
5.5. MOVER CONTROL.................................................................................................................28
5.6. OPERATION.........................................................................................................................29
5.7. HOOK UP THE FRONT LEG......................................................................................................30
5.8. USE OF THE 24V MOTOR.......................................................................................................31
6. MAINTENANCE......................................................................................................................................32
6.1. MAINTENANCE DIAGRAM .......................................................................................................33
6.2. CLEAN THE MACHINE............................................................................................................34
6.3. LUBRICATION OF MACHINE.....................................................................................................35
6.4. BRAKE ADJUSTMENT.............................................................................................................38
6.5. CHECK FLUID LEVEL/REPLACE FLUID.......................................................................................39
6.6. REPLACEMENT OF FILTER .....................................................................................................42
6.7. CHECKS ON WHEELS ............................................................................................................43
6.8. CHECK THE SHAFT BOLTS......................................................................................................44
6.9. COMPONENTS .....................................................................................................................44
7. DISPOSAL AS WASTE...........................................................................................................................45
8. APPENDIX..............................................................................................................................................46
8.1. LOGBOOK............................................................................................................................46

User manual
SA0061 Cattle Crush
Version: 09-07-18
Page 6 of 47
LIST OF ILLUSTRATIONS
FIGURE 1: OVERVIEW OF SA0061 ........................................................................................................11
FIGURE 2A OVERVIEW OF MAIN ELECTRICAL COMPONENTS ......................................................................14
FIGURE 2B OVERVIEW OF MAIN ELECTRICAL COMPONENTS ......................................................................15
FIGURE 3HYDRAULIC COMPONENTS .....................................................................................................16
FIGURE 4: DETAILS OF CONVERSION FROM TRANSPORT SET-UP TO WORKING SET-UP (SA0061)..................20
FIGURE 5LOWER MANIFOLD.................................................................................................................23
FIGURE 6: DETAIL OF HOOKING UP FRONT LEG........................................................................................30
FIGURE 7: LUBRICATION OF REAR GATE .................................................................................................37
FIGURE 8: DETAIL OF BRAKE ADJUSTMENT .............................................................................................38
FIGURE 9: DETAILS OF FILLING OF HYDRAULIC UNIT .................................................................................40
FIGURE 10: HYDRAULIC FLUIDS TO BE USED...........................................................................................41
FIGURE 11REPLACE OIL FILTER............................................................................................................42
FIGURE 12: DETAILS OF DRAWBAR BOLT TORQUE SETTINGS.....................................................................44

User manual
SA0061 Cattle Crush
Version: 09-07-18
Page 7 of 47
EC declaration of compliance (copy)
We, Wopa Constructiebedrijf B.V.
Rector Hulshofstraat 10
7135 JV Harreveld
Nederland
: [phone]
: [phone]
E-mail: [e-mail]
Website:www.wopa.com
hereby declare under our own responsibility that the following product:
machine : Cattle crush
type: SA0061
to which this declaration relates, is in compliance with the requirements of the following Directives:
2006/42/EG (Machinery Directive)
2004/108/EG (EMC Directive)
the following standards have been taken into account:
NEN-EN-ISO 12100 Safety of machinery. General principles for design.
NEN-EN 349 Safety of machinery - Minimum gaps to avoid crushing of parts of the human body.
NEN-EN ISO 13849-1 Safety of machinery - Safety-related parts of control systems - Part 1: General principles
for design.
NEN-EN 4413 Hydraulic fluid power - General rules and safety requirements for systems and their
components.
NEN-EN 60204-1 Safety of machinery, Electrical equipment of machinery
Part 1:General requirements
The undersigned is authorised to draw up the Technical File:
Nederland - Harreveld, June 2017 J.W.A. Wopereis
Director

User manual
SA0061 Cattle Crush
Version: 09-07-18
Page 8 of 47
Summary of symbols used
The following symbols are used in connection with all actions where there exists a hazard to the user
and/or technician and where caution is required.
Note!
Hazard:
High voltage!
Hazard:
High temperature!
Tip:
Provides a quick insight or offers suggestions to make certain actions easier and
simpler.

User manual
SA0061 Cattle Crush
Version: 09-07-18
Page 9 of 47
Pictograms
A number of pictograms and warning notices have been applied to the equipment to alert users to
potential risks.
Pictogram
Description
Locat
ion
Type plate On the machine frame

Read the user manual
Wear safety eyewear during
mechanical operations.
Wear hearing protection during
mechanical operations.
On the machine frame
System under pressure On both sides of the frame
Pictograms warning of mechanical and
electrical hazards
On the machine frame
Trapping hazard At the rear gate. Where present.
Warning pictogram
Risk of trapping of hands
On the machine frame
Warning pictogram
Do not pass below the load when lifting.
On the machine frame
Warning pictogram
Trapping of feet.
On the machine frame
NOTE!
Check regularly that the pictograms and markings are still clearly visible and
legible. Replace them when this is no longer the case.

User manual
SA0061 Cattle Crush
Version: 09-07-18
Page 10 of 47
1. Technical information
f
* See circuit diagram
* The crush must be connected to a wall socket protected by an earth leakage circuit breaker. All to be
in accordance with local regulations (30mA).
SA0061
General
Ambient temperature during operation - 10 to 35 ˚C
Noise generation < 75 dB(A)
Maximal dimensions of product
Length 3515
Width, 1500 kg shaft 1760 mm
Width, 1600 kg shaft 1780 mm
Height max 3000 mm
Weight 1500/1600 kg
Electrical connection 230V and/or 400V motor
Electrical connect
ion 230V
Power supply Single phase -
Voltage dependent on country 230 V
Required fuse 16 A
Connection value 3 Kw
Electrical connection 400V
Power supply 3 phase -
Voltage dependent on country 400 V
Required fuse 16 A
Connection value 2.4 Kw
Electrical connection where only a 400V motor is
used *
Electrical connection 230V
Power supply Single phase -
Voltage dependent on country 230 V
Required fuse 16 A
Connection value 0.99 Kw
Electrical connection 400V
Power supply 3 phase -
Voltage dependent on country 400 V
Required fuse 16 A
Connection value 2.4 Kw
Hydraulic installation
Maximal operational pressure 155 bar
Tank capacity 15 litres
Fluid type See Figure 9
Date relating to road transport
Shaft load 1500/1600 kg
Maximum drawbar load 100 kg
Coupling ISO 55mm -
Connection plug 13 pole