Xerox Phaser 3610 User manual

haser® 3610, WorkCentre® 3615
Service Manual
August 2015
haser® 3610, WorkCentre® 3615
Service Manual
Updated 8/27/15 DAW
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haser 3610, WorkCentre 3615 Service Manual 5-1
Parts List
In this chapter...
•Serial Number Format
•Using the arts List
•arts Lists
•L 1.1 Covers (3610)
•RE 5.6 MCU WB
•L 1.3 Rear Cover Assembly
•L 1.4 Control anel (3610)
•L 1.5 Control anel (3615)
•L 2.4 Duplex Chute
•L 2.1 Registration
•L 2.3 Feed Assembly
•L 2.1 Registration
•L 2.4 Duplex Chute
•L 2.6 MSI
•L 2.7 Bypass Tray
•L 3.1 Xerographics
•L 3.2 ROS Assembly
•L 3.3 Toner Dispense
•L 3.4 Transfer Roller
•L 3.5 Fusing Assembly
•L 4.1 Drive
•L 4.2 NOHAD
•L 5.1 Electrical (ESS WB / LV S) (3610)
•L 5.2 Electrical (ESS WB / LV S) (3615)
•L 5.3 Electrical (MCU WB / HV S)
•L 5.4 Electrical Connections
•L 6.1 IIT Scanner / DADF
•L 7.1 Tray 1/Optional Tray 550-Sheet Feeder (1/4)
•L 7.2 Tray 1/Optional Tray 550-Sheet Feeder (2/4)
•L 7.3 Tray 1/Optional Tray 550-Sheet Feeder (3/4)
•L 7.4 Tray 1/Optional Tray 550-Sheet Feeder (4/4)
•Quick Reference Spares List for the 3610 and 3615
•Xerox Supplies
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arts List
haser 3610, WorkCentre 3615 Service Manual5-2
erial Number Format
Changes to Xerox products are made to accommodate improved components as they become
available. It is important when ordering parts to include the following information:
• Component's part number
• roduct type or model number
• Serial Number of the printer
The serial numbers are only reset to the starting serial number when the ending serial number is
reached. At that time the revision digit will be rolled. Serial numbers below 10001 are reserved for XOG
Final Integration Center (FIC) sites if re-serialization is needed.
Note: Not all of the serial number will be used. This is a buffer in case additional units are built by
Fuji Xerox for each model of printer during pre-production.
110V Engine Format
The nine-digit serial number has the following format:
PPPSSSSSS
•PPP = Three digit alphanumeric product code
•SSSSSS = Six digit numeric serial number
Table 1: 110V Engine Format
Product Product Code Starting Serial Number Ending Serial Number
Pre-Production (PP)
xxxx_xx, 110V Engine xxx xxxxxx xxxxxx
Mass Production (MP)
xxxx_xx, 110V Engine xxx xxxxxx xxxxxx
* Not all of the serial numbers will be used. This is a buffer in case additional units are built by FX during pre-
production
* Serial numbers between xxxxxx - xxxxxx are reserved for XOG FIC sites if re-serialization is needed. A serial
number break or a new serial number range will be provided when a major product change occurs.
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arts List
haser 3610, WorkCentre 3615 Service Manual 5-3
220V Engine Format
• MMMSSSSSSc
• = Manufacturing Location Code, 3 digit numeric code
•SSSSSS = Six digit numeric serial number
•c = check digit
Examples
110V Printer
• xxxxxxxxx: Xerox Serial Number
•roduct code for 110V printer = xxx
• Serial number for xxxx_xx = xxxxxx
220V Printer
• xxxxxxxxx
• Manufacturing location code for 220V printer = xxx
• Serial number for xxxxx_x = xxxxxx
• Check digit = x
Table 2: 220V Engine Format
Product Product
Code
anufacturing
Location Code
Starting Serial
Number
Ending Serial
Number
Pre-Production (PP)
xxxxx_x, 220V Engine xxx xxx xxxxxx xxxxxx
xxxxx_xx, 220V Engine xxx xxx xxxxxx xxxxxx
ass Production ( P)
xxxxx_x, 220V Engine xxx xxx xxxxxx xxxxxx
xxxxx_xx, 220V Engine xxx xxx xxxxxx xxxxxx
* Not all of the serial numbers will be used. This is a buffer in case additional units are built by FX during pre-
production.
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arts List
haser 3610, WorkCentre 3615 Service Manual5-4
Serial Number Location and Layout
The serial number label is located on the frame behind the Front Cover.
3610-204
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arts List
haser 3610, WorkCentre 3615 Service Manual 5-5
sing the Parts List
• ID No.: The callout number from the exploded part diagram.
• Name/ Description: The name of the part to be ordered and the number of parts supplied per
order.
• art Number: The material part number used to order that specific part.
• A black triangle preceding a number followed by a parenthetical statement in an illustrated parts
list means the item is a parent assembly, made up of the individual parts called out in
parentheses.
• The notation “with X~Y” following a part name indicates an assembly that is made up of
components X through Y. For example, “1 (with 2~4)” means part 1 consists of part 2, part 3, and
part 4.
• The notation “J1<>J2 and 2” is attached to a wire harness. It indicates that connector Jack 1 is
attached to one end of the wire harness and connector J2 is attached to the other end that is
plugged into 2.
Note: Only parts showing part numbers are available for ordering by support. arts not showing
part numbers are available on the parent assembly.
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arts List
haser 3610, WorkCentre 3615 Service Manual5-6
arts Lists
L 1.1 Covers (3610)
s3610-141
S
S
S
S
21 (with 22,23)
98 (with 13,19)
97 (with 7,18)
7 (with 5,6)
(with 14,18)
17
5 (with 1-4)
18
14
6
4
2
3
1
15
16
20
13
22
23
S
S
S
S
(PL 2.4)
27
8
S
28
(PL 1.3)
26
95 (with 15,16)
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arts List
haser 3610, WorkCentre 3615 Service Manual 5-7
arts List 1.1 Covers (3610)
Item Description art Number
1. Front Cover
2. Interlock Actuator
3. Interlock Spring
4. Interlock Holder
5. Front Cover Assembly (with 1-4)
6. Label MSI Instruction
7. Front Cover Assembly (with 5, 6) (RE 1.2) 604K85880
8. Lower Rear Cover (RE 1.8) 848E82672
9.
13. Left Side Cover (RE 1.7) 848E82792
14. Top Front Cover
15. Cover Extension
16. Cover Extension 2nd
17. Top Front Cover Assembly (with 14, 18) (RE 1.4) 604K84920
18. Logo late Assembly
19.
20. Right Side Cover (RE 1.6) 604K84941
21. Top Cover Assembly (with 22, 23) (RE 1.4) 848K62885
22. Top Cover (Mid)
23. Exit Cover (Mid)
24.
25.
26. Rear Cover Assembly (RE 1.5) 848K70060
27. Spring-earth DTS Out
28. Duplex Chute Assembly ( L 2.4) (RE 2.1) 054K48100
95. Top Front Cover Extension Assembly (with 15, 16) (RE 1.3) 604K77391
97. Cover Assembly Front (with 7,18)
98. Left Side Cover Assembly (with 13, 19)
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arts List
haser 3610, WorkCentre 3615 Service Manual5-8
L 1.2 Covers (3615)
s3610-15
S
S
S
S
21 (with 22,23)
(PL 2.4)
(with 5,6)
(with 14,18)
1
5 (with 1-4)
18
14
6
4
2
3
1
15
16
20
13
23
22 29
28
2
S
S
S
S
S
S
30
(PL 1.3)
26
S
8
31
32
(with 15,16)
95
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arts List
haser 3610, WorkCentre 3615 Service Manual 5-9
arts List 1.2 Covers (3615)
Item Description art Number
1. Front Cover
2. Actuator Interlock
3. Spring Interlock
4. Holder Interlock
5. Front Cover Assembly (with 1-4)
6. Label MSI Instruction
7. Front Cover Assembly (with 5, 6) (RE 1.2) 604K85890
8. Lower Rear Cover (RE 1.18) 848E82672
9.
10.
11.
12.
13. Left Side Cover (RE 1.11) 848E82815
14. Top Front Cover
15. Cover Extension
16. Cover Extension 2nd
17. Top Front Cover Assembly (with 14, 18) (RE 1.3) 604K84931
18. Logo late
19.
20. Right Side Cover (RE 1.13) 848K68342
21. Top Cover Assembly (with 22, 23) (RE 1.15) 848K62912
22. Top Cover
23. Exit Cover
24.
25.
26. Rear Cover Assembly ( L 1.3) (RE 1.8) 604K85650
27. IIT Lower Right Cover (RE 1.13) 848E82901
28. IIT Right Inner Cover (RE 1.14) 848E89270
29. Earth Spring
30. Duplex Chute Assembly ( L 2.4) (RE 2.1) 054K48100
31. Upper Left Side Cover (RE 1.11) 848E89213
32. Upper Right Side Cover (RE 1.13) 848E89231
95. Kit Cover Assembly Extension (with 15, 16) (RE 1.3) 604K85900
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arts List
haser 3610, WorkCentre 3615 Service Manual5-10
L 1.3 Rear Cover Assembly
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arts List
haser 3610, WorkCentre 3615 Service Manual 5-11
arts List 1.3 Rear Cover Assembly
Item Description art Number
1. Rear Cover Assembly (RE 1.5) (RE 1.18) 604K85650
2. Top Rear Cover
3. Rear Cover Latch
4. Rear Latch
5. Duplex Chute ( L 2.4) (RE 2.1) 054K48100
6. Rear Latch Spring
7. Rear Strap 868E76893
8. Rear Guide Harness
9. Rear Fan
10. Rear Fan Screw
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arts List
haser 3610, WorkCentre 3615 Service Manual5-12
L 1.4 Control anel (3610)
s3610-124
(J333)
(J220)
2
1
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arts List
haser 3610, WorkCentre 3615 Service Manual 5-13
arts List 1.4 Control anel
Item Description art Number
1. Control anel (RE 1.1) 848K79123
2. UI Harness Assembly
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arts List
haser 3610, WorkCentre 3615 Service Manual5-14
L 1.5 Control anel (3615)
s3610-142
S
1
3
(J431)
2
4
S
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arts List
haser 3610, WorkCentre 3615 Service Manual 5-15
arts List 1.5 IIT Control anel
1. Control anel AIO 110V
Control anel AIO 220V (RE 1.12)
848K75636
848K82825
2. IIT Front Bottom Cover (RE 1.10) 848E93191
3. IIT Front Top Cover (RE 1.9) 848E93181
4. Left Side Cover (RE 1.17) 848E93171
See attached bulletin
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arts List
haser 3610, WorkCentre 3615 Service Manual5-16
L 2.1 Registration
s3610-135
S
S
S
S
S
1 (with 2,3)
6 (PL 2.2)
3
2
11
4
8
9
97 (with 1,4)
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arts List
haser 3610, WorkCentre 3615 Service Manual 5-17
arts List 2.1 Registration
Item Description art Number
1. Duplex Lower Chute Assembly (with 2, 3)
2. Duplex Lower Chute
3. Spring Wc Il
4. Interlock Harness Assembly
5.
6. Transport Assembly (RE 2.2) 059K79334
7.
8. Registration Out Earth late
9. Rear Fan Connector Holder
10.
11. CST Stopper (RE 2.9) 803E13351
97. (3610) Rear Interlock Assembly (with1, 4)
(3615) Rear Interlock Assembly (with1, 4) (RE 2.10)
604K85740
604K85750
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arts List
haser 3610, WorkCentre 3615 Service Manual5-18
L 2.2 Transport Assembly
s3610-136
S
S
41 (with 12,18-21,
32,33,35,40)
1
5
6
8
37
36
39
32 38
32
32
33
33
33
33
33
33
40
35 21
9
12
18
19
20
19
10
8
37
7
14
14
2
2
2
3
3
4
99 (PL 2.3)
(J12)
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arts List
haser 3610, WorkCentre 3615 Service Manual 5-19
arts List 2.2 Transport Assembly
Item Description art Number
1. Registration In Chute
2. Support Roll 2
3. Registration Spring
4. Registration Clutch (RE 2.6) 121K51870
5. Registration Earth Bearing ZA
6. Rubber Roll Assembly ZA (RE 2.7) 059K74580
7. Right Registration Bearing
8. Registration inch Roll Assembly
9. Registration Out Chute
10. Lower Feed Chute
11.
12. Registration Chute
13.
14. Registration Shutter Sensor (RE 2.8) 055E60433
15.
16.
17.
18. Registration Actuator MSI
19. Actuator Spring ZA
20. Actuator
21. No aper Tray Actuator
32. Chute Guide
33. Support Roll 2
34.
35. No aper Tray Actuator
36. Registration inch Roll Shaft
37. Registration inch Roll
38. Center Bearing
39. Support Roll 2
40.
41. Registration Chute Assembly (with 12, 18-21, 32-35)
99. Feeder Assembly Kit (RE 2.3)
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