Xilin CDDR User manual

CDDR
Electric Pallet Stacker
Operation Manual
Parts Catalogue
2010-06

Welcome to choose “XILIN” electric pallet stacker!
We hope our electric stackers will bring great convenience
to your work!
 Please read the manual care ully be ore operation
 This manual is a common manual. We reserve the right to modi y
technology o the electric stacker. I there is anything in the
manual that is not consistent with the actual stacker, the actual
stacker should be considered correct and the manual is only or
re erence.
************************************************************
Warning!
Operators must strictl conform to ISO3691 “Safet Specifications of Motor Industrial Vehicles”.
Untrained personnel are not allowed to operate the stacker.
************************************************************
According to ISO 3691 “Safet Specification of Motor Industrial Vehicles”, load capacit and lifting height of our
CDD Electric Pallet Stacker are stipulated as follows:
1．——When the lifting height of CDDR stacker is below 2500mm (including2500mm), the maximum
load capacit is the rated capacit . Overloading is prohibited.
2．——When the lifting height of CDDR stacker is above 2500mm (excluding2500mm), the load
capacit is less than the rated bearing capacit . Take the following diagrams as a reference with
the rated loads of 1000kg, 1500kg and 2000kg:
200 kg
1000
1000k g
800 kg
600 kg
400 kg
mm
60 0 700 800 900
40 00 mm
2500 m m
3500 m m
3300 mm
3 000 mm
1.0 T L OAD CHA RT

200kg
140 0kg
120 0kg
100 0kg
800kg
600kg
400kg
150 0kg
mm
600 70 0 80 0 1000900 500
100kg
3000 mm
33 0 0 mm
35 0 0 mm
25 0 0 mm
45 0 0 mm
500 0 mm
5600 mm
1.5T LO AD C HAR T
200kg
400kg
600kg
800kg
1000kg
1200kg
1400kg
1600kg
1800kg
2000kg
100kg
1000 mm
450 0 mm
5000 mm
5600 mm
250 0 mm
300 0 mm
3500 mm
3300 m m
60 0 70 0 80 0 900
2. 0T L OA D CHA RT

Table of Contents
1．Configuration diagram and main technical parameter…………………….2
2．Brief introduction of structure……………………………..………….…………..7
3．Safet specifications…………………………..…….……………….……………….7
4．Initial operation ………………………………………………………………………..13
5．Use and operation instruction……………………………………………………..14
6．Use, maintenanc and charging of storage batter ………………………....17
7．Inspection before operation …………………………….………..…………..20
8．Inspection after operation…………………………………….…….……………….21
9．Periodic maintenance and upkeep…………………………..……..…………….21
10. Storage, transportation, and loading&unloading ……………………………26
11．Replacement of storage batter …………………………..…………..............27
12．Common faults and troublshooting……….........................................27
13．
．．
．Common faults signal and trouble shooting……………………….............30
14．Lists of accessories, spare parts and vulnerable parts……………….…..36
15．Structure and principle diagrams of major parts…………………………...37
16．
．．
．Packing list……………………………………………….…….………………………...38
Appendix I Safet Specifications of Motor Industrial Vehicles………………...44

1
Appendix：《 Safet Specifications of Motor Industrial Vehicles 》
Brief introduction ：
CDDR electric pallet stacker adopts storage batteries as the d namic source and a AC motor as the
driving force, traveling through gear transmission. The lifting of the fork relies on the DC motor and
the h draulic transmission s stem. The up-and-down movement of the oil c linders lifts the fork and
the goods. As the traveling and lifting of the stacker are electricall driven, it possesses the
characteristics of energ saving, high efficienc , stable operation, eas operation, safet and
reliabilit , low noise and no pollution, etc.This stacker adopts 24V storage batter , which great
prolongs use time after one charging.
The stacker is applicable for goods piling and handling on hard and flat ground.
Allowed environment for using:
a. Height above sea level shall not be over 1000m;
b. Ambient temperature shall not be higher than +40℃ and no lower than -25℃;
c. When the ambient temperature reaches +40℃, the relative humidit should not exceed 50%;
at a lower temperature, higher relative humidit is allowed.
d. Hard and flat ground
e. It is prohibited to use the stacker in a flammable, explosive or corrosive environment with acid
and alkali.
Description:
T he instruction manual shall be kept b the operator, and shall be read b the operator until he gets a full
understanding.
The instruction manual is composed of correct operation, convenient and simple maintenance, and
routine inspection.
The instruction manual shall be carefull read before operation, for purpose of correct drive and suitable
maintenance to ensure safe and effective material transportation.
The instruction ma be in disagreement with practical product due to product innovation.
The instruction manual shall be accompanied with in case of truck leasing or transfer.
Please come into contact with our sales department in case of an problem.
Description of s mbol：Regulations of the following s mbols are of great importance to our safet and
others as well.
Please observe these regulations:
Danger
Indicates an impending danger. Deaths or severe injuries would be
resulted without an precaution or avoidance. You must observe
those requirements.
Warning
Indicates a potential danger. Deaths or severe injuries would be
resulted without an precaution or avoidance. You must observe
those requirements.
Caution
Indicates a potential danger. Moderate injuries would be resulted
without an precaution or avoidance. You must observe those
requirements.
Notice You shall pa attention to statements that are in direct or indirect
relation with personal securit and truck maintenance.

2
1. Con iguration diagram
1.1 CDDR con iguration diagram

3

4
1.2 Main technical parameters（
（（
（CDDR Electric Pallet Stacker）
））
）
Characteristics
1.1 Manufacturer(abbreviated) Ningbo Ru i Ningbo Ru i
1.2 Model CDDR10-I(high standard) CDDR10-II（standard）
1.3 Driving model：Electric(Storage batter ),
diesel,
gasoline, fuel gas
Electric(storage batter ) Electric(storage batter )
1.4 Driving model（Manual, Walking, Stand driving, Seat
driving
,Order picking
）
walking walking
1.5 Rated load Q(kg) 1000 1000
1.6 Load center distance c (mm) 600 600
1.8 Front overhang x (mm) 697 697
1.9 Tread Y (mm) 1383 1383
Weight
2.1 Service weight(with batter ) kg 1220/1245/1260/1270 1160/1185/1200/1210
2.2 Axle load, front/rear, laden kg 1470/1310 1440/1280
2.3 Axle load, front/rear, unladen kg 900/380 870/350
Wheel chassis
3.1 Wheels (rubber, high elasticit , pneumatic t re,
pol urethane wheel)
pol urethane pol urethane
3.2 Wheel dimension, front φ250×70 φ250×70
3.3 Wheel dimension, rear φ80×84 φ80×84
3.4 Additional wheel(dimension) φ150×60 φ150×60
3.5 Wheel number, front/rear （x = driving wheel） 1x+1/4 1x+1/4
3.6 Tread, front b
10
(mm) 520 520
3.7 Tread, rear b
11
(mm) 404/525 404/525
Dimension
4.2 Height of mast, lowered h
1
(mm) 1735/1985/2135/2235 1735/1985/2135/2235
4.3 Free lift height( optional) h
2
(mm) 1300/1550/1700/1800 1300/1550/1700/1800
4.4 Lift height h
3
(mm) 2500/3000/3300/3500 2500/3000/3300/3500
4.5 Max. height of mast, extended h
4
(mm) 2955/3455/3755/3955 2955/3455/3755/3955
4.9
Min. /Max. height of operation handle, in driving position
h
14
(mm) 670/1300 670/1300
4.15 Height, lowered h
13
(mm) 90 90
4.19 Overall length l
1
(mm) 1950 1950
4.20 Length to fork face l
2
(mm) 878 878
4.21 Overall width of truck bod b
1
(mm) 820 820
4.22 Fork dimension s/e/l(mm) 60/180/1070(1150) 60/180/1070(1150)
4.25 Overall width of fork b
5
(mm) 570/695 570/695
4.32 Wheelbase ground distance m
2
(mm) 31 31
4.33 Aisle width, with pallet 1000x1200 crosswise A
st
(mm) 2450 2450
4.34 Aisle width, with pallet 800x1200 lengthwise A
st
(mm) 2420 2420
4.35 Turning radius W
a
(mm) 1575 1575
Performance
Data
5.1 Traveling speed, laden/unladen Km/h 5.8/6 5.8/6
5.2 Lifting speed, laden/unladen m/s 0--0.12/0--0.19 0.11/0.20
5.3 Descending speed, laden/ unladen m/s 0--0.35/0--0.12 0.12/0.12
5.8 Max. gradeabilit , laden/unladen % 8/15 6/10
5.10 Traveling brake Electromagnetic brake Electromagnetic brake
Motor
6.1 Driving motor power kW 1.6(AC) 1.2(AC)
6.2 Lifting motor power kW 3 3
6.4 Batter voltage/rated capacit V/Ah 24/240 24/200
6.5 Batter weight kg 240 200
Batter dimension（LXWXH） mm 675×254×500 675×254×500
8.4 Noise level at operator’s ear, according to DIN12053 dB(A) 65 65
1.Parameters relating to h1、l、Q shall be calculated according to h1=3000mm and l=1070mm.

5
CDDR Electric Pallet Stacker
Characteristics
1.1 Manufacturer(abbreviated) Ningbo Ru i Ningbo Ru i
1.2 Model CDDR15-Ⅰ(high standard) CDDR15-Ⅱ（standard）
1.3 Driving model：Electric(Storage batter ), diesel,
gasoline, fuel gas
Electric(storage batter ) Electric(storage batter )
1.4 Driving model（Manual, Walking, Stand driving, seat
driving ,Order picking
）
walking walking
1.5 Rated load Q(kg) 1500 1500
1.6 Load center distance c (mm) 600 600
1.8 Front overhang x (mm) 697 697
1.9 Tread Y (mm) 1383 1383
Weight
2.1 Service weight(with batter ) kg 1230/1245/1260/1270 1160/1185/1200/1210
2.2 Axle load, front/rear, laden kg 1470/1310 1440/1280
2.3 Axle load, front/rear, unladen kg 900/380 870/350
Wheel chassis
3.1 Wheels (rubber, high elasticit , pneumatic t re, pol urethane pol urethane
3.2 Wheel dimension, front φ250×70 φ250×70
3.3 Wheel dimension, rear φ80×84 φ80×84
3.4 Additional wheel(dimension) φ150×60 φ150×60
3.5 Wheel number, front/rear （x = driving wheel） 1x+1/4 1x+1/4
3.6 Tread, front b
10
(mm) 520 520
3.7 Tread, rear b
11
(mm) 404/525 404/525
Dimension
4.2 Height of mast, lowered h
1
(mm) 1735/1985/2135/2235 1735/1985/2135/2235
4.3 Free lift height( optional) h
2
(mm) 1300/1550/1700/1800 1300/1550/1700/1800
4.4 Lift height h
3
(mm) 2500/3000/3300/3500 2500/3000/3300/3500
4.5 Max. height of mast, extended h
4
(mm) 2955/3455/3755/3955 2955/3455/3755/3955
4.9
Min. /Max. height of operation handle in driving position
h
14
(mm) 670/1300 670/1300
4.15 Height, lowered h
13
(mm) 90 90
4.19 Overall length l
1
(mm) 1950 1950
4.20 Length to fork face l
2
(mm) 878 878
4.21 Overall width of truck bod b
1
(mm) 820 820
4.22 Fork dimension s/e/l(mm) 60/180/1070(1150) 60/180/1070(1150)
4.25 Overall width of fork b
5
(mm) 570/695 570/695
4.32 Wheelbase ground distance m
2
(mm) 31 31
4.33 Aisle width, with pallet 1000x1200 crosswise A
st
(mm) 2450 2450
4.34 Aisle width, with pallet 800x1200 lengthwise A
st
(mm) 2420 2420
4.35 Turning radius W
a
(mm) 1575 1575
Performance
Data
5.1 Traveling speed, laden/unladen Km/h 5.8/6 5.8/6
5.2 Lifting speed, laden/unladen m/s 0--0.12/0--0.19 0.11/0.20
5.3 Descending speed, laden/ unladen m/s 0--0.35/0--0.12 0.12/0.12
5.8 Max. gradeabilit , laden/unladen % 8/15 6/10
5.10 Traveling brake Electromagnetic brake Electromagnetic brake
Motor
6.1 Driving motor power kW 1.6(AC) 1.2(AC)
6.2 Lifting motor power kW 3 3
6.4 Batter voltage/rated capacit V/Ah 24/300 24/240
6.5 Batter weight kg 300 240
Batter dimension（LXWXH） mm 675×254×545 675×254×500
8.4 Noise level at operator’s ear, according to DIN12053 dB(A) 65 65
1. Parameters relating to h1、l、Q shall be calculated according to h1=3000mm and l=1070mm.

6
CDDR Electric Pallet Stacker
Characteristics
1.1 Manufacturer(abbreviated) Ningbo Ru i Ningbo Ru i
1.2 Model CDDR20-Ⅰ(highstandard） CDDR20-Ⅱ（standard）
1.3 Driving model ：Electric(Storage batter ), diesel,
gasoline, fuel gas
Electric(storage batter ) Electric(storage
batter )
1.4 Driving model（Manual, Walking, Stand driving, seat
driving ,Orde
r picking
）
walking walking
1.5 Rated load Q(kg) 2000 2000
1.6 Load center distance c (mm) 600 600
1.8 Front overhang x (mm) 697 697
1.9 Tread Y (mm) 1383 1383
Weight
2.1 Service weight(with batter ) kg 1290 1230
2.2 Axle load, front/rear, laden kg 1740/1550 1710/1520
2.3 Axle load, front/rear, unladen kg 907/383 877/353
Wheel chassis
3.1 Wheels (rubber, high elasticit , pneumatic t re,
pol urethane wheel)
pol urethane pol urethane
3.2 Wheel dimension, front φ250×70 φ250×70
3.3 Wheel dimension, rear φ80×84 φ80×84
3.4 Additional wheel(dimension) φ150×60 φ150×60
3.5 Wheel number, front/rear （x = driving wheel） 1x+1/4 1x+1/4
3.6 Tread, front b
10
(mm) 520 520
3.7 Tread, rear b
11
(mm) 404/525 404/525
Dimension
4.2 Height of mast, lowered h
1
(mm) 1735/1985/2135/2235 1735/1985/2135/2235
4.3 Free lift height( optional) h
2
(mm) 1300/1550/1700/1800  1300/1550/1700/1800
4.4 Lift height h
3
(mm) 2500/3000/3300/3500 2500/3000/3300/3500
4.5 Max. height of mast, extended h
4
(mm) 2955/3455/3755/3955 2955/3455/3755/3955
4.9 Min. /Max. height of operation handle in driving position h
14
(mm) 670/1300 670/1300
4.15 Height, lowered h
13
(mm) 90 90
4.19 Overall length l
1
(mm) 1950 1950
4.20 Length to fork face l
2
(mm) 878 878
4.21 Overall width of truck bod b
1
(mm) 820 820
4.22 Fork dimension s/e/l(mm) 60/180/1070(1150) 60/180/1070(1150)
4.25 Overall width of fork b
5
(mm) 570/695 570/695
4.32 Wheelbase ground distance m
2
(mm) 31 31
4.33 Aisle width, with pallet 1000x1200 crosswise A
st
(mm) 2450 2450
4.34 Aisle width, with pallet 800x1200 lengthwise A
st
(mm) 2420 2420
4.35 Turning radius W
a
(mm) 1575 1575
Performance
Data
5.1 Traveling speed, laden/unladen Km/h 5.8/6 5.8/6
5.2 Lifting speed, laden/unladen m/s 0--0.12/0--0.19 0.11/0.20
5.3 Descending speed, laden/ unladen m/s 0--0.35/0--0.12 0.12/0.12
5.8 Max. gradeabilit , laden/unladen % 8/15 6/10
5.10 Traveling brake Electromagnetic brake Electromagnetic brake
Motor
6.1 Driving motor power kW 1.6(AC) 1.2(AC)
6.2 Lifting motor power kW 3 3
6.4 Batter voltage/rated capacit V/Ah 24/300 24/240
6.5 Batter weight kg 300 240
Batter dimension（LXWXH） mm 675×254×545 675×254×500
8.4 Noise level at operator’s ear, according to DIN12053 dB(A) 65 65
1. Parameters relating to h1、l、Q shall be calculated according to h1=3000mm and l=1070mm.

7
2．
．．
． Brie introduction o structure (See also the structure diagram
and the principle diagram o the major parts)
The stacker mainl consists of frame, mast, fork, lifting oil c linder, operation handle, steering
device, driving wheel, storage batter pack, h draulic power unit and control s stem for electrical
equipment, etc.
3. Sa ety Norms:
Warning:
Please pa attention to the following items first before operation of the truck:
1) This electric truck is onl limited to utilization indoor with a hard flat floor. Operation in inflammable,
explosive environment or corrosive environment such as acid or alkaline condition shall be strictl
forbidden.
2) Onl drivers who have received formal training or are authorized can be allowed to drive the truck.
3) Read this instruction carefull before operation so as to master the performance of the stacker;
check the truck whether it is in its normal condition before each operation. It is forbidden to use
fault stacker; repair b untrained persons is forbidden as well.
4) Overloading operation is forbidden.
5) As for goods carr ing and operation, center of gravit of the goods must be within range of the two
forks. It is forbidden to transport loose goods
6) The truck shall travels slowl when forks pass in or out of pallet.
7) It is strictl forbidden to press the lifting or lowering button during the traveling of the truck.
Meanwhile, don’t switch lifting and lowering buttons rapidl or frequentl , because rapid and
frequent lifting or lowering will cause damage to the truck and goods.
8) Don’t load heav goods on the forks rapidl .
9) Don’t la the goods on the truck for a long time!
10) It is strictl forbidden to make sharp turn on narrow aisle. When it is turning, slow down the truck so
as to ensure the safet of personnel and goods.
11) Descend the forks to the lowest position when the truck is not used.
12) It is strictl forbidden to put an part of the bod under heav goods and forks.
13) This truck is suitable to be used on flat ground or flat platform. Don’t put the truck on the slope for
a long time.
14) Overloading operation is forbidden. Otherwise the wheel will skid, resulting in the damage of wheel
and motor as well as danger of the human bod and goods.
15) It is strictl to use the truck under stipulated voltage of 20.4V.
16) It is strictl forbidden to conduct charge b connecting the plug to AC power directl .
17) It is forbidden to operate the stacker when the lift height of fork exceeds 500mm.
1 Safet operation norms:
⑴ Training of driver:
Notice
Even though each electric pallet stacker ma have the same technical parameters, there
ma be differences on features of braking and acceleration as well. Never drive the truck until ou
get familiar with all those operations.

8
⑵ Wear of the driver during truck driving:
Notice
Please put on safet shoes and protective clothes. Do not wear clothes that are too loose
for sake of being caught, which would result in danger.
⑶ Rules that must be observed:
Notice
Never drive the truck when ou are tired or un-concentrated, with an injection of drug, or
after a liquor drinking.
Safet rules and regulations shall be observed during operation or maintenance of the truck.
⑷ Safet of working place:
Notice
This kind of electric stacker is onl limited to utilization indoor with a hard flat floor.
Operation in inflammable, explosive environment or corrosive environment such as acid or alkaline
condition shall be strictl forbidden.
a. Good roadwa condition shall be kept and the traffic should be smooth.
b. Sufficient light ra shall be ensured on working place.
c. Fire extinguishing appliances shall be equipped in the places where truck and charging is operated.
The extinguishing appliances shall compl with the requirements of extinguishing fire of solid
combustible matter and electric apparatus.
d. The value of truck noise mentioned in instruction is measured under the condition of new truck
running on flat, smooth and hard ground. If the traffic surface is bad or the t re of truck is
damaged, the noise ma be amplified.
⑸Integrit of the truck shall be realized:
Warning
Do not make modifications on the truck.
A Please observe safet rules and regulations of our working place during operation,
inspection, and maintenance of the truck.
- Unauthorized truck modification is not permitted.
- No modifications or alterations to a powered industrial truck, which ma affect, for example,
capacit , stabilit or safet requirements of the truck, shall be made without the prior written
approval of the original truck manufacturer, its authorized representative, or a successor
thereof. This includes changes affecting, for example braking, steering, visibilit and the
addition of removable attachments. When the manufacturer or its successor approve a
modification or alteration, the shall also make and approve appropriate changes to capacit

9
plate, decals, tags and operation and maintenance handbooks.
- Onl in the event that the truck manufacturer is no longer in business and there is no successor
in the interest to the business, the user ma arrange for a modification or alteration to a
powered industrial truck, provided, however, that the user shall:
a) arrange for the modification or alteration to be designed, tested and implemented b an
engineer(s) expert in industrial trucks and their safet ;
b) maintain a permanent record of the design, test(s) and implementation of the modification
or alteration;
c) approve and make appropriate changes to the capacit plate(s), decals, tags and instruction
handbook;
d) affix a permanent and readil visible label to the truck stating the manner in which the truck
has been modified or altered together with the date of the modification or alteration, and the
name and address of the organisation that accomplished the tasks.
⑹ Prepare safet operation procedure:
Safet operation procedure shall be formulated with consideration of practical situations
before operation of the truck. Safet shall be taken into full consideration in preparation of the
safet operation procedure.
⑺ Operation of truck under unsafe condition is strictl forbidden:
a. Operation under unsafe condition is forbidden, such as under conditions with uneven floor, or
impeded road. Goods lifting on slope is strictl forbidden.
b. Fault truck is forbidden to use.
c. Make sure a dail inspection of the truck would be taken. Please immediatel repair or
replace in case of an abnormal conditions.
⑻ Overloading operation of truck is forbidden:
W arning
Overloading operation of truck is forbidden. Overloading operation would
cause damage to the truck or bring harm to operator.
⑼ Use suitable pallet:
The pallet shall be of suitable dimensions, neither too wide nor too large.
⑽ Electrical s stem check:
Notice
Before checking the electrical s stem, turn off the ke switches and the
emergenc isolation switches.
3．2 Safet Operation Specification:
⑴ Check the safet condition around the truck:
Notice
Before starting up the truck, please ensure that there is no person around it.

10
Notice
If the driver’s view is shielded b the bulk goods carried, please drive
backwards or drive under the guidance of other working personnel.
Notice
Ensure no people around the truck when driving backwards.
Notice
Driving through the narrow access shall be guided b working personnel.
Notice
At crossroad or other places impeditive for view, the driver shall not drive until there
is no person at both sides.
Notice
Keep concentration when operating truck.
Caution
The driving mechanism of truck is installed on the foreside. Due to this
difference from common vehicles, the foreside of truck swings comparativel fast
when turning around. For this reason, to prevent collision with other objects nearb
the foreside of truck, do drive or turn slowl .
⑵ Strictl forbid harsh driving
Notice
Never start up, brake or turn abruptl .
Abrupt start-up or braking ma cause the falling of goods.

11
 Abrupt turning during traveling ma cause the tilting of truck and result in serious
accident. Do decelerate and take care to turn.
Notice
Observe all items of safet rules on working place. Decelerate and sound horn
when travel b other truck or vehicles. Avoid driving in places with bad view.
Notice
Ensure to provide certain clearance between truck and entrance.
（3） Never drive too close to roadside:
Notice
Ensure to provide enough distance between the truck and roadside or platform
edge.
When running on narrow road or platform, keep a certain safet distance with the edge against falling
of the truck.
Warning
Avoid turning or loading and unloading operation on slope;
otherwise the truck can go tilting.
3．
．．
．3 Operation norms:
Notice
The truck can onl carr goods under rated capacit .
1) Forbid overloading operation.
2) Forbid deflective transportation.
3) Passengers on truck must be forbidden.
4) Never push or pull the handle abruptl
5) Never use the truck as towing vehicle.
6) When transporting over-wide goods, the driver shall be extremel careful to turn slowl to keep
balance of the goods. Decelerate when ascent and descent, meanwhile, watch around for sake of
safet .
7) The fault truck for future repair must not be parked at places impeditive for traffic. Lower down the
fork arms to the lowest position and put on the warning board. Pull off the ke .
8) When protective devices suck as protective cover of mast is not mounted, it is forbidden to operate
the truck.
9) Take care to avoid the danger of wind force when loading goods.
Notice
Take care to avoid the danger of wind force when loading goods.

12
10）The operator shall master the traveling speed according to site condition.The truck shall slow down
and move at a low speed when turning, at a narrow aisle, passing b swing doors or places where view
impeded. And the truck shall keep enough distance with the forklift moving forward. Abrupt stop, sharp
turn and overtaking are forbidden at dangerous places or where view is impeded except accidents. It is
forbidden hold bod or hands out of the driving cabin.
11）Driver’s view during operation: The driver’s view must keep in the traveling direction of the stacker
and pa attention to the condition on driving roads at all times. If the goods carried impeding driver’s
view, goods carried must be adjusted to the backward of driver’s view. If the goods can not be adjusted,
another operator shall be arranged and walk b the stacker so as to report the forward road condition for
the truck driver.
12）Upgrade or downgrade driving: The route of upgrade and downsgrade shall be specified driving
roads. The ground shall be kept clean, safe and reliable in accordance with technical performance
of the stacker. When the truck is moving upgrade with goods, the forks should be kept in the forward
position. While drving downsgrade, the stacker shall move backward. Turning, tilting
driving and parking is not allowed during upgrade and downsgrade moving. Make sure to slow down
when downgrade drving and alwa s make prepare for braking.
13）Driving the stacker to elevator or charging platform: When it is necessar to drive the stacker to
elevator or charging platform, make sure that elevator or charging platform has enough loading capacit ,
with the design structure applicable for bearing stacker. Meanwhile the elevator and charging platform
should be permitted b the equipment user. Checks must be carried out before operation. Before driving
into the elevator, the goods should be carried into the elevator first and select the suitable parking space
for the truck in order to avoid collision with walls during lifting. When there is other person needs to use
the elevator, the should place the stacker at first.Then the can come into the elevator afterwards.
When the elevator reaches the specified height, the personnel shall get out of the elevator at first.
14）Conditions for goods to be transported: The stackor operator should checke the goods carefull make
sure that there is not an risk. Before transportation of the goods, place and locate the goods. If there is
an possibilit of falling or overturning of the goods during transportation, it should be mounted with
protective devices (such as protective guard).
3．4 Important notice after operation:
1）Parking: Park the truck at appointed place. Never park the truck on slope.
Ensure the following points to be achieved before leaving awa the truck:
a. La down the fork to the lowest position naturall .
b. Turn the steering wheel to the middle position.
c. Turn off the ke switch.
2）Clean up the truck:
Notice
When cleaning up the electrical s stem, use compressed air but not
water.
3）Charge:
Warning
Open flame is forbidden to appear at the charge places, otherwise,
explosion or fire disaster can be caused.

13
Make a record of charge. As for the charge method, refer to the part about storage batter
operation.
4．
．．
．Initial operation
4．
．．
．1 Initial operation：
：：
：
4．1．1 In case of dangerous conditions, the power can be cut off, and the batter plug must be
connected to the emergenc parking plug of the stacker itself.
Warning
It is strictl forbiddent to operate the stacker without emergenc
parking plug.
4．1．2 The stacker can onl be driven b the batter power, but without rectified AC current which
ma damage the electric parts of the truck. And length of batter cable (tow cable
) shall not be over 6m.
4．1．3If the stacker is driven b the external batter through a tow cable, it is forbidden to lift the
loads.
4．1．4Befor initial operation of the stacker, checks must be carried out as follows:
a) Check that whether the device is complete or whether the status is normal.
b)If the stacker has not been mounted with batter , it must be mounted with batter . Take care not to
damage the batter cable.
4．1．5The feature curve of charger shall be adjusted（charging curve）.
4．1．6 If the truck is not used for a long time, wheels placed on the ground will be pressed. Onl after
the truck is put into operation for a short time, the wheel can come to the original shape.
4．
．．
．2 Drive o the stacker without the driver o the stacker itsel ：
：：
：
Warning
It is strictl forbidden to drag the stacker on the slope.
4．2．1 In case of dragging stacker during emergenc operation, the electromagnetic brake must be
loosened.
4．2．2 When the stacker is placed at a specified place, the electromagnetic brake must be relocated
so as to make the stacker in a state of brake.
5．
．．
．Use and operation instruction
The electric pallet stacker adopts storage batteries as the d namic source for short distance goods
handling and stacking. Correct use and operation will bring great convenience to our work but
incorrect use and operation will damage the stacker or pose risk to ou and our goods.
5．
．．
．1 Be ore operation:
Warning
It is strictl forbidden to use fault truck.

14
5．1．1 Before operation, please check if the truck is in normal condition: Is there an oil leakage in the
h draulic pipes? Are the supporting wheels able to operate normall ? Is there an block? The
trucks with problems are prohibited for operation.
5．1．2 Check if there is an electric power in the batteries with the method indicated in Fig.I. Pull the
general power switch out to turn on the general power suppl , unlock the electric lock on the handle,
check the electric energ meter on the instrument panel of the truck. If the zero end grid is bright, it
indicates there is no electric power in the batteries and charging should be conducted at once. It is
prohibited to operate the truck without electric power as that will greatl reduce the service life of
the batteries and even damage the batteries.
5．1．3 Check if the truck brake is normal. Check the lifting, dropping, forward and backward traveling
of the truck to see if the actions are normal. Check if the emergenc reverse action of the truck is normal
with the method indicated in Fig.II:
There is no electric power in the
batteries if this grid is bright. electric door lock Turn on the power
Turn off the power
suppl
Fig.I
slow-down
HORN
RISE
DROP DROP
RISE
Fig.II

15
Warning
It is strictl forbidden to turn the accelerator knob fastl to speed up
the stacker abruptl during goods transportation.
Move the control handle to division A or division C as indicated in Fig.II and press the rise/lowering
button on th control handle to see if the lifting and lowering of the fork is normal. Then turn the control
handle to division B as indicated in Fig. II, slowl start the truck and press the handle to the horizontal
position to check that whether the truck can travel and brake normall .
Move the control handle to division B as indicated in Fig.II, press the emergenc reverse button on top
of the control handle to ckeck that whether the truck can travel backward normall .
After the above check, if there is no failure in the truck, it can be put into operation; if there is some
failure, please repair it at once. It is prohibited to use trucks with problems.
5．
．．
．2 In operation：
：：
：
5．2．1
Accelerator knob: The accelerator knob is used for controlling traveling direction and speed of the
stacker. When it is for the traveling operation, turn the operation handle to B area indicated in the
above diagram. When the handle is in A or C area, the stacker is in a power-off status, and can not
travel. When the operation handle is in B area and the accelerator knob is turned in one direction, the
stacker wil travel in that direction. While the accelerator is turned in another direction, the stacker will
travel in another direction. Meanwhile the bigger the turning amplitude is, the faster the truck will
travel.
Note: A side-magnetic brake is installed on the shaft end of the driving wheel motor and there is a cam
and an inching switch installed on the rotar shaft of the rotar arm. Onl when the rotar arm is at
30°±20°(as indicated in Fig. II), the stacker can be turned on and travel. Larger or less than the angle,
the stacker will be powered-off and braked. In that case, the stacker can lift goods. When lifting goods,
the stacker cannot travel. As indicated in Fig. II, when the operation handle is in division A or division C,
the stacker can onl lift or lower but not travel; when the control handle is in division B, the stacker can
travel as well as lift or lower. The operation position of the handle will not be speciall described in the
following descriptions, i.e. the stacker can onl lift or lower but not travel when the handle is in division A
or C and the handle must be in division B when the stacker is traveling.
5．2．2 As indicated in Fig. II, there is a button on the operation handle which is used for slowing down
the stacker. When this “slow down” button is pressed as well as accelerate knob is turned, the stacker will
travel at a low speed. This state is best suitable for turning a corner, stacking and moving into and out of
the shelf while taking goods. When the “slow down” button is released and the accelerate knob is turned,
the stacker will travel at a normal speed.
5．2．3 Safet height：
The safet lift height for mast is about 1.8m (according to the assembled mast): If the mast is lifted to
a height which is over the safet height, the stacker will slow down to about 3km/h.
5．2．4 Operation of handling and stacking:

16
Notice
Please check the following items before operation of the stacker:
Ensure no goods falling and goods damaged at loading and unloading area.
Ensure no goods or objects impeding for safet .
As indicated in Fig. II, pull out the general power suppl switch, unlock the electric door lock, and drive
the stacker to the goods pile nearb . (The tip of the fork is 300mm from the goods pile). Press the
lowering button, adjust the height of the fork to a proper position, and insert the fork slowl and as deep
as possible into the pallet of the goods. Press the lifting button till the fork is 200-300mm from the ground.
Drive the stacker to the location of the goods shelf and stop slowl . (The tip of the fork is 300mm from the
goods shelf.) Press the lifting button and the fork rises to a proper height with the shelf (The bottom of
the pallet is about 100mm higher than the goods shelf). Move the goods slowl to the accurate position of
the shelf and press the lowering button to put the goods carefull on the shelf. Take the fork awa from
the goods and drive the stacker slowl to make the fork out of the goods pallet. (The tip of the fork is
300mm from the goods shelf.) Lower the fork until it is 300mm from the ground and drive the stacker
awa from the shelf. Attention should be paid to that there should be no obstacles around and when
turning, the speed should be reduced.
Caution
The driving mechanism of truck is installed on the foreside. Due to this
difference from common vehicles, the foreside of truck swings comparativel fast
when turning around. For this reason, to prevent collision with other objects nearb
the foreside of truck, do drive or turn slowl .
5．2．5 Operation of taking goods off the goods shelves：
As indicated in Fig. II, pull out the general power suppl switch, unlock the electric door lock, and drive the
stacker to the goods shelf nearb . (The tip of the fork is 300mm from the goods shelf). Press the lowering
button, adjust the height of the fork to a proper position, and insert the fork slowl and as deep as possible
into the pallet of the goods. Press the lifting button to lift the goods till the bottom of the pallet is 100mm
from the goods shelf. Slowl drive the stacker and slowl move the goods out of the shelf (the tip of the
fork is 300mm from the goods shelf). Press the lowering button and the fork lowers to a height of
200-300mm from the ground. Drive the stacker awa from the goods shelf until it reaches a desired
position and then slowl stop it. Press the lowering button to put down the goods, make the fork
completel awa from the goods and move the fork slowl out of the goods pallet.
5．
．．
．3 Abnormal situation handling during operation：
：：
：
5．3．1When pressing the lifting button, the fork can rise but when releasing the lifting button, the fork is
still rising. The stacker is in a situation of out of lifting control. In that case, turn off the general power
suppl switch to cut off the power suppl at once. Drive the stacker to a safe position to lower the fork
manuall and repair the circuit of the stacker.
5．3．2 If the brake is out of function when the stacker is in operation, the operation must be stopped at
once and repair the stacker.