Xilin CDDR User manual

CDDR
Electric Pallet Stacker
Operation Manual
Parts Catalogue
2010-06

Welcome to choose “XILIN” electric pallet stacker!
We hope our electric stackers will bring great convenience
to your work!
 Please read the manual care ully be ore operation
 This manual is a common manual. We reserve the right to modi y
technology o the electric stacker. I there is anything in the
manual that is not consistent with the actual stacker, the actual
stacker should be considered correct and the manual is only or
re erence.
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Warning!
Operators must strictl conform to ISO3691 “Safet Specifications of Motor Industrial Vehicles”.
Untrained personnel are not allowed to operate the stacker.
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According to ISO 3691 “Safet Specification of Motor Industrial Vehicles”, load capacit and lifting height of our
CDD Electric Pallet Stacker are stipulated as follows:
1．——When the lifting height of CDDR stacker is below 2500mm (including2500mm), the maximum
load capacit is the rated capacit . Overloading is prohibited.
2．——When the lifting height of CDDR stacker is above 2500mm (excluding2500mm), the load
capacit is less than the rated bearing capacit . Take the following diagrams as a reference with
the rated loads of 1000kg, 1500kg and 2000kg:
200 kg
1000
1000k g
800 kg
600 kg
400 kg
mm
60 0 700 800 900
40 00 mm
2500 m m
3500 m m
3300 mm
3 000 mm
1.0 T L OAD CHA RT

200kg
140 0kg
120 0kg
100 0kg
800kg
600kg
400kg
150 0kg
mm
600 70 0 80 0 1000900 500
100kg
3000 mm
33 0 0 mm
35 0 0 mm
25 0 0 mm
45 0 0 mm
500 0 mm
5600 mm
1.5T LO AD C HAR T
200kg
400kg
600kg
800kg
1000kg
1200kg
1400kg
1600kg
1800kg
2000kg
100kg
1000 mm
450 0 mm
5000 mm
5600 mm
250 0 mm
300 0 mm
3500 mm
3300 m m
60 0 70 0 80 0 900
2. 0T L OA D CHA RT

Table of Contents
1．Configuration diagram and main technical parameter…………………….2
2．Brief introduction of structure……………………………..………….…………..7
3．Safet specifications…………………………..…….……………….……………….7
4．Initial operation ………………………………………………………………………..13
5．Use and operation instruction……………………………………………………..14
6．Use, maintenanc and charging of storage batter ………………………....17
7．Inspection before operation …………………………….………..…………..20
8．Inspection after operation…………………………………….…….……………….21
9．Periodic maintenance and upkeep…………………………..……..…………….21
10. Storage, transportation, and loading&unloading ……………………………26
11．Replacement of storage batter …………………………..…………..............27
12．Common faults and troublshooting……….........................................27
13．
．．
．Common faults signal and trouble shooting……………………….............30
14．Lists of accessories, spare parts and vulnerable parts……………….…..36
15．Structure and principle diagrams of major parts…………………………...37
16．
．．
．Packing list……………………………………………….…….………………………...38
Appendix I Safet Specifications of Motor Industrial Vehicles………………...44

1
Appendix：《 Safet Specifications of Motor Industrial Vehicles 》
Brief introduction ：
CDDR electric pallet stacker adopts storage batteries as the d namic source and a AC motor as the
driving force, traveling through gear transmission. The lifting of the fork relies on the DC motor and
the h draulic transmission s stem. The up-and-down movement of the oil c linders lifts the fork and
the goods. As the traveling and lifting of the stacker are electricall driven, it possesses the
characteristics of energ saving, high efficienc , stable operation, eas operation, safet and
reliabilit , low noise and no pollution, etc.This stacker adopts 24V storage batter , which great
prolongs use time after one charging.
The stacker is applicable for goods piling and handling on hard and flat ground.
Allowed environment for using:
a. Height above sea level shall not be over 1000m;
b. Ambient temperature shall not be higher than +40℃ and no lower than -25℃;
c. When the ambient temperature reaches +40℃, the relative humidit should not exceed 50%;
at a lower temperature, higher relative humidit is allowed.
d. Hard and flat ground
e. It is prohibited to use the stacker in a flammable, explosive or corrosive environment with acid
and alkali.
Description:
T he instruction manual shall be kept b the operator, and shall be read b the operator until he gets a full
understanding.
The instruction manual is composed of correct operation, convenient and simple maintenance, and
routine inspection.
The instruction manual shall be carefull read before operation, for purpose of correct drive and suitable
maintenance to ensure safe and effective material transportation.
The instruction ma be in disagreement with practical product due to product innovation.
The instruction manual shall be accompanied with in case of truck leasing or transfer.
Please come into contact with our sales department in case of an problem.
Description of s mbol：Regulations of the following s mbols are of great importance to our safet and
others as well.
Please observe these regulations:
Danger
Indicates an impending danger. Deaths or severe injuries would be
resulted without an precaution or avoidance. You must observe
those requirements.
Warning
Indicates a potential danger. Deaths or severe injuries would be
resulted without an precaution or avoidance. You must observe
those requirements.
Caution
Indicates a potential danger. Moderate injuries would be resulted
without an precaution or avoidance. You must observe those
requirements.
Notice You shall pa attention to statements that are in direct or indirect
relation with personal securit and truck maintenance.

2
1. Con iguration diagram
1.1 CDDR con iguration diagram

3

4
1.2 Main technical parameters（
（（
（CDDR Electric Pallet Stacker）
））
）
Characteristics
1.1 Manufacturer(abbreviated) Ningbo Ru i Ningbo Ru i
1.2 Model CDDR10-I(high standard) CDDR10-II（standard）
1.3 Driving model：Electric(Storage batter ),
diesel,
gasoline, fuel gas
Electric(storage batter ) Electric(storage batter )
1.4 Driving model（Manual, Walking, Stand driving, Seat
driving
,Order picking
）
walking walking
1.5 Rated load Q(kg) 1000 1000
1.6 Load center distance c (mm) 600 600
1.8 Front overhang x (mm) 697 697
1.9 Tread Y (mm) 1383 1383
Weight
2.1 Service weight(with batter ) kg 1220/1245/1260/1270 1160/1185/1200/1210
2.2 Axle load, front/rear, laden kg 1470/1310 1440/1280
2.3 Axle load, front/rear, unladen kg 900/380 870/350
Wheel chassis
3.1 Wheels (rubber, high elasticit , pneumatic t re,
pol urethane wheel)
pol urethane pol urethane
3.2 Wheel dimension, front φ250×70 φ250×70
3.3 Wheel dimension, rear φ80×84 φ80×84
3.4 Additional wheel(dimension) φ150×60 φ150×60
3.5 Wheel number, front/rear （x = driving wheel） 1x+1/4 1x+1/4
3.6 Tread, front b
10
(mm) 520 520
3.7 Tread, rear b
11
(mm) 404/525 404/525
Dimension
4.2 Height of mast, lowered h
1
(mm) 1735/1985/2135/2235 1735/1985/2135/2235
4.3 Free lift height( optional) h
2
(mm) 1300/1550/1700/1800 1300/1550/1700/1800
4.4 Lift height h
3
(mm) 2500/3000/3300/3500 2500/3000/3300/3500
4.5 Max. height of mast, extended h
4
(mm) 2955/3455/3755/3955 2955/3455/3755/3955
4.9
Min. /Max. height of operation handle, in driving position
h
14
(mm) 670/1300 670/1300
4.15 Height, lowered h
13
(mm) 90 90
4.19 Overall length l
1
(mm) 1950 1950
4.20 Length to fork face l
2
(mm) 878 878
4.21 Overall width of truck bod b
1
(mm) 820 820
4.22 Fork dimension s/e/l(mm) 60/180/1070(1150) 60/180/1070(1150)
4.25 Overall width of fork b
5
(mm) 570/695 570/695
4.32 Wheelbase ground distance m
2
(mm) 31 31
4.33 Aisle width, with pallet 1000x1200 crosswise A
st
(mm) 2450 2450
4.34 Aisle width, with pallet 800x1200 lengthwise A
st
(mm) 2420 2420
4.35 Turning radius W
a
(mm) 1575 1575
Performance
Data
5.1 Traveling speed, laden/unladen Km/h 5.8/6 5.8/6
5.2 Lifting speed, laden/unladen m/s 0--0.12/0--0.19 0.11/0.20
5.3 Descending speed, laden/ unladen m/s 0--0.35/0--0.12 0.12/0.12
5.8 Max. gradeabilit , laden/unladen % 8/15 6/10
5.10 Traveling brake Electromagnetic brake Electromagnetic brake
Motor
6.1 Driving motor power kW 1.6(AC) 1.2(AC)
6.2 Lifting motor power kW 3 3
6.4 Batter voltage/rated capacit V/Ah 24/240 24/200
6.5 Batter weight kg 240 200
Batter dimension（LXWXH） mm 675×254×500 675×254×500
8.4 Noise level at operator’s ear, according to DIN12053 dB(A) 65 65
1.Parameters relating to h1、l、Q shall be calculated according to h1=3000mm and l=1070mm.

5
CDDR Electric Pallet Stacker
Characteristics
1.1 Manufacturer(abbreviated) Ningbo Ru i Ningbo Ru i
1.2 Model CDDR15-Ⅰ(high standard) CDDR15-Ⅱ（standard）
1.3 Driving model：Electric(Storage batter ), diesel,
gasoline, fuel gas
Electric(storage batter ) Electric(storage batter )
1.4 Driving model（Manual, Walking, Stand driving, seat
driving ,Order picking
）
walking walking
1.5 Rated load Q(kg) 1500 1500
1.6 Load center distance c (mm) 600 600
1.8 Front overhang x (mm) 697 697
1.9 Tread Y (mm) 1383 1383
Weight
2.1 Service weight(with batter ) kg 1230/1245/1260/1270 1160/1185/1200/1210
2.2 Axle load, front/rear, laden kg 1470/1310 1440/1280
2.3 Axle load, front/rear, unladen kg 900/380 870/350
Wheel chassis
3.1 Wheels (rubber, high elasticit , pneumatic t re, pol urethane pol urethane
3.2 Wheel dimension, front φ250×70 φ250×70
3.3 Wheel dimension, rear φ80×84 φ80×84
3.4 Additional wheel(dimension) φ150×60 φ150×60
3.5 Wheel number, front/rear （x = driving wheel） 1x+1/4 1x+1/4
3.6 Tread, front b
10
(mm) 520 520
3.7 Tread, rear b
11
(mm) 404/525 404/525
Dimension
4.2 Height of mast, lowered h
1
(mm) 1735/1985/2135/2235 1735/1985/2135/2235
4.3 Free lift height( optional) h
2
(mm) 1300/1550/1700/1800 1300/1550/1700/1800
4.4 Lift height h
3
(mm) 2500/3000/3300/3500 2500/3000/3300/3500
4.5 Max. height of mast, extended h
4
(mm) 2955/3455/3755/3955 2955/3455/3755/3955
4.9
Min. /Max. height of operation handle in driving position
h
14
(mm) 670/1300 670/1300
4.15 Height, lowered h
13
(mm) 90 90
4.19 Overall length l
1
(mm) 1950 1950
4.20 Length to fork face l
2
(mm) 878 878
4.21 Overall width of truck bod b
1
(mm) 820 820
4.22 Fork dimension s/e/l(mm) 60/180/1070(1150) 60/180/1070(1150)
4.25 Overall width of fork b
5
(mm) 570/695 570/695
4.32 Wheelbase ground distance m
2
(mm) 31 31
4.33 Aisle width, with pallet 1000x1200 crosswise A
st
(mm) 2450 2450
4.34 Aisle width, with pallet 800x1200 lengthwise A
st
(mm) 2420 2420
4.35 Turning radius W
a
(mm) 1575 1575
Performance
Data
5.1 Traveling speed, laden/unladen Km/h 5.8/6 5.8/6
5.2 Lifting speed, laden/unladen m/s 0--0.12/0--0.19 0.11/0.20
5.3 Descending speed, laden/ unladen m/s 0--0.35/0--0.12 0.12/0.12
5.8 Max. gradeabilit , laden/unladen % 8/15 6/10
5.10 Traveling brake Electromagnetic brake Electromagnetic brake
Motor
6.1 Driving motor power kW 1.6(AC) 1.2(AC)
6.2 Lifting motor power kW 3 3
6.4 Batter voltage/rated capacit V/Ah 24/300 24/240
6.5 Batter weight kg 300 240
Batter dimension（LXWXH） mm 675×254×545 675×254×500
8.4 Noise level at operator’s ear, according to DIN12053 dB(A) 65 65
1. Parameters relating to h1、l、Q shall be calculated according to h1=3000mm and l=1070mm.

6
CDDR Electric Pallet Stacker
Characteristics
1.1 Manufacturer(abbreviated) Ningbo Ru i Ningbo Ru i
1.2 Model CDDR20-Ⅰ(highstandard） CDDR20-Ⅱ（standard）
1.3 Driving model ：Electric(Storage batter ), diesel,
gasoline, fuel gas
Electric(storage batter ) Electric(storage
batter )
1.4 Driving model（Manual, Walking, Stand driving, seat
driving ,Orde
r picking
）
walking walking
1.5 Rated load Q(kg) 2000 2000
1.6 Load center distance c (mm) 600 600
1.8 Front overhang x (mm) 697 697
1.9 Tread Y (mm) 1383 1383
Weight
2.1 Service weight(with batter ) kg 1290 1230
2.2 Axle load, front/rear, laden kg 1740/1550 1710/1520
2.3 Axle load, front/rear, unladen kg 907/383 877/353
Wheel chassis
3.1 Wheels (rubber, high elasticit , pneumatic t re,
pol urethane wheel)
pol urethane pol urethane
3.2 Wheel dimension, front φ250×70 φ250×70
3.3 Wheel dimension, rear φ80×84 φ80×84
3.4 Additional wheel(dimension) φ150×60 φ150×60
3.5 Wheel number, front/rear （x = driving wheel） 1x+1/4 1x+1/4
3.6 Tread, front b
10
(mm) 520 520
3.7 Tread, rear b
11
(mm) 404/525 404/525
Dimension
4.2 Height of mast, lowered h
1
(mm) 1735/1985/2135/2235 1735/1985/2135/2235
4.3 Free lift height( optional) h
2
(mm) 1300/1550/1700/1800  1300/1550/1700/1800
4.4 Lift height h
3
(mm) 2500/3000/3300/3500 2500/3000/3300/3500
4.5 Max. height of mast, extended h
4
(mm) 2955/3455/3755/3955 2955/3455/3755/3955
4.9 Min. /Max. height of operation handle in driving position h
14
(mm) 670/1300 670/1300
4.15 Height, lowered h
13
(mm) 90 90
4.19 Overall length l
1
(mm) 1950 1950
4.20 Length to fork face l
2
(mm) 878 878
4.21 Overall width of truck bod b
1
(mm) 820 820
4.22 Fork dimension s/e/l(mm) 60/180/1070(1150) 60/180/1070(1150)
4.25 Overall width of fork b
5
(mm) 570/695 570/695
4.32 Wheelbase ground distance m
2
(mm) 31 31
4.33 Aisle width, with pallet 1000x1200 crosswise A
st
(mm) 2450 2450
4.34 Aisle width, with pallet 800x1200 lengthwise A
st
(mm) 2420 2420
4.35 Turning radius W
a
(mm) 1575 1575
Performance
Data
5.1 Traveling speed, laden/unladen Km/h 5.8/6 5.8/6
5.2 Lifting speed, laden/unladen m/s 0--0.12/0--0.19 0.11/0.20
5.3 Descending speed, laden/ unladen m/s 0--0.35/0--0.12 0.12/0.12
5.8 Max. gradeabilit , laden/unladen % 8/15 6/10
5.10 Traveling brake Electromagnetic brake Electromagnetic brake
Motor
6.1 Driving motor power kW 1.6(AC) 1.2(AC)
6.2 Lifting motor power kW 3 3
6.4 Batter voltage/rated capacit V/Ah 24/300 24/240
6.5 Batter weight kg 300 240
Batter dimension（LXWXH） mm 675×254×545 675×254×500
8.4 Noise level at operator’s ear, according to DIN12053 dB(A) 65 65
1. Parameters relating to h1、l、Q shall be calculated according to h1=3000mm and l=1070mm.