XIMEA RS04 Installation instructions

CURRERA-R Documentation
Part 2: Hardware guide.
This guide covers electrical, mechanical and environmental aspects of CURRERA-R.
www.ximea.com XIMEA GmbH CURRERA R-Series - Hardware Guide Q1 2011

www.ximea.com CURRERA R-Series - Hardware Guide Q1 2011
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Content:
Introduction Page 5
CURRERA-R Intelligent Vision System overview Page 5
Document Scope Page 5
Audience Page 5
Document updates and other important information Page 5
CURRERA-R Online support and Online community Page 5
CURRERA-R models and P/N’s Page 6
P/N Decoder Page 6
Hardware and System Overview Page 7
System Architecture Page 7
Interfaces Page 7
Power Supply options and requirements Page 7
External Hardware features illustration Page 8
Electrical Interfaces and Connections: Page 9
System Port Page 9
USB 2.0 High Speed Interface Page 9
RS232 Serial Port Page 9
Digital Inputs Page 9
Digital Outputs Page 9
Power Supply Input Page 9
Gigabit Ethernet with PoE Page 9
Display Output Page 9
Isolation domains and Grounding precautions Page 10
Grounding Page 10
Connectors, pins assignment, mating connectors Page 11
Cables and cabling requirements Page 12
Shielding of Cables requirements Page 12
Cables Wire gauges requirements Page 12
LED Indicators Page 12
Mechanical, Dimensions and mounting Page 13
Dimensions Page 13
Front Side Mounting Page 13
Rear Side Mounting Page 14
Heat Sink Notes Page 14
Environmental and EMC Page 15
Page 3 CURRERA R-Series - Hardware Guide Q1 2011 www.ximea.com

Content (cont.):
Operating ambient temperature and conditions with heatsink Page 15
Operating ambient temperature and conditions without heatsink Page 15
Storage ambient temperature and conditions Page 15
Operating humidity, Maximum Altitude Page 15
Water and liquids Page 15
Freezing water and liquids, Corrosive fluids, Salt water Page 15
Vibrations and shock Page 15
EMC Compliance, EMC immunity Page 15
Ionising Radiation, Cosmic Ray Page 15
EMC Compliance Declaration Page 16
Serial numbers and Labels Page 17
Specifications Tables Page 18
Electrical, Mechanical and Environmental Page 18
Interfaces and Connectors Page 18
CURRERA-R Processor, Memory and Video Options Page 18
CURRERA-R Sensors, available options Page 18
Digital Inputs and Outputs Timing Table Page 19
www.ximea.com CURRERA R-Series - Hardware Guide Q1 2011 Page 4

CURRERA-R Introduction
CURRERA-R Intelligent Vision System overview
CURRERA-R Intelligent Vision System is highly integrated, compact, cost and energy efficient solution
for rapid deployment of Machine Vision and Imaging systems using field proven tools and operating
systems.
Document Scope
This document covers CURRERA-R hardware related information required for successful planning
and implmentation of the CURRERA-R Intelligent Vision System. It contains specifications of electri-
cal interfaces, connectors and their pinouts, mechanical drawings, specifications of operating envi-
ronmental conditions and other information required for integration and use.
Audience
Engineers, managers and everyone involved in planning, development and deployment of Machine Vi-
sion and Imaging Systems based on CURRERA-R.
Document updates and other important information
Please visit our support web site at www.ximea.com/support to receive up to date technical infor-
mation as well as most recent drivers and firmware.
CURRERA-R Online Support and Online Community
We are inviting you to visit the CURRERA online community section at www.ximea.com/community
to ask for advice regarding any specific questions related to the CURRERA-R as well to contact our
technical support and field application engineers any time at www.ximea.com/support.
Page 5 CURRERA R-Series - Hardware Guide Q1 2011 www.ximea.com

CURRERA-R Models, P/N Decoder
Basic Models table:
CURRERA-R Model P/N: Sensor Resolution: Sensor: Shutter: BW/Color: CPU: RAM: SSD Storage:
RS04 752×480 MT9V034C12STM Global B/W Z510 1.1GHz 512MB 1GB
RL04 752×480 MT9V034C12STM Global B/W Z530 1.6GHz 1024MB 4GB
RS04C 752×480 MT9V034C12STC Global Color Z510 1.1GHz 512MB 1GB
RL04C 752×480 MT9V034C12STC Global Color Z530 1.6GHz 1024MB 4GB
RS13 1280×1024 EV76C560ABT-EQV Global B/W Z510 1.1GHz 512MB 1GB
RL13 1280×1024 EV76C560ABT-EQV Global B/W Z530 1.6GHz 1024MB 4GB
RS13C 1280×1024 EV76C560ACT-EQV Global Color Z510 1.1GHz 512MB 1GB
RL13C 1280×1024 EV76C560ACT-EQV Global Color Z530 1.6GHz 1024MB 4GB
RS50 2592×1944 MT9P031I12STM Rolling B/W Z510 1.1GHz 512MB 1GB
RL50 2592×1944 MT9P031I12STM Rolling B/W Z530 1.6GHz 1024MB 4GB
RS50C 2592×1944 MT9P031I12STC Rolling Color Z510 1.1GHz 512MB 1GB
RL50C 2592×1944 MT9P031I12STC Rolling Color Z530 1.6GHz 1024MB 4GB
Model P/N Decoder:
RL50C
Resolution: Sensor: Color:
04 752×480 MT9V034C12STM B/W
04C 752×480 MT9V034C12STC Color
13 1280×1024 EV76C560ABT-EQV B/W
13C 1280×1024 EV76C560ACT-EQV Color
50 2592×1944 MT9P031I12STM B/W
50C 2592×1944 MT9P031I12STC Color
Environmental prot. class
RIP67
CPU
SZ510 1.1GHz
LZ530 1.6GHz
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Hardware and system overview
System architecture & Internal hardware features
System Architecture
CURRERA-R (further referred to as the “device”) is essentially an ultra compact Personal Computer
(PC) and Machine Vision Camera, integrated within compact and rugged IP67 class housing.
Its image sensor is connected to the PC via a 2.5Gbit/s high speed data bus. The entire transfer of im-
age data to RAM transfer is highly optimized and requires no CPU resources. All the CPU capacity is
available for the Vision or Imaging Software.
The PC is powered by a 45nm technology INTEL ATOM x86 CPU with 1.1GHz or 1.6GHz processor
clock. It further has 533MHz DDR2 data RAM and Solid State Drive (SSD) with error correction and
wear balancing. Independent system watch dog processor monitors system health and is capable of
restarting the system in the case of a power supply brown out and/or software malfunction.
Interfaces
Similar to the standard PC, CURRERA-R is equipped with a complete set of hardware interfaces
providing connectivity to standard PC peripherals including the Gigabit Ethernet, USB, RS-232 and
Isolated Digital parallel I/O’s for connection to Automation Interfaces and target hardware integration.
One external Micro SD card slot is available for extended nonvolatile storage. XVGA analog interface
is available for the connection to a standard PC monitor.
Power supply options and requirements
Versatile power supply options CURRERA-R either over Gigabit Ethernet, using Power Over Ethernet
(PoE) standard in a Class 0 device, or through the System Port from external DC source, ranging from
12V to 48V DC. Actual power requirements range will be from 7W to 13.5W depending on the supply
voltage and CPU usage.
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CURRERA-R shown with heatsink attached
Optional Heatsink
Required for operation at ambient
temperatures above 45°C
Front mounting points
Six mounting points for camera
mounting at the front side
Lens Tube thread
Provides attachment point for
optional IP67 lens cover
Lens C/S Mount
Standard 1” C/S mount accepts
both C/S mount lenses and C
mount lenses with adapter.
IP67 sealed Aluminum body
IP67 class protection (max. 10 seconds sub-
mersion with Lens protection tube attached.)
Micro SD Card slot
Inner SD Card cavity is separated
from the main housing and sealed
with silicone rubber plug
LED Indicators block
Provides quick CURRERA status
information
Rear mounting points
Four mounting points for camera
mounting located on the rear plate
and at the heatsink Display Output Connector
M12 IP67 sealed connector carry-
ing analog RGB display output
System Port Connector
M16 IP67 sealed connector car-
rying USB, Digital I/O, RS232 and
Power Supply connections.
Gigabit Ethernet Connector
with Power over Ethernet
M12 IP67 sealed industrial con-
nector
Hardware and system overview
External hardware features
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Electrical Interfaces & Connectors
Interfaces list, specications and precautions
System Port - aggregates following interfaces:
USB 2.0 High speed interface
Expansion for more than one USB device is possible using a standard powered USB hub or system
breakout box. USB Interface and its ground is galvanically connected to the housing. YMaximum DC
load of the USB VCC is 100mA peak. Cable must conform to USB standard both in terms of character-
istic impedance and shielding.
RS-232 Serial Interface
Standard RS-232 serial port for up to 1Mb/s transfer rate. Rx and Tx data only, no hardware hand-
shake signals. RS-232 Interface and its ground is galvanically connected to the housing.
Digital Inputs
Four user configurable, high speed, isolated current mode inputs with one ground common line. Can
by readily used with 5V high side switched sources. YFor higher then 5V Vin sources the current
shall be limited to 10mA by adding a serial resistor Rs according to the following equation:
Rs= (Vin-1.5)/0.01-360
Digital Outputs
Four user configurable, high speed, isolated open collector, low side switched outputs with one com-
mon ground line and isolated auxiliary 5V common source. YMaximum current load per switch is
100mA. YMaximum open switch voltage is 24V DC. YNo inductive loads are allowed. YMaximum
current load for the 5V digital outputs common source is 60mA.
See the “Digital I/O interfaces cookbook” application note at CURRERA online support area.
Power Supply Input
Provides optional power supply feed where PoE is not available. 12-48V DC 7-13.5W, maximum allowed
ripple 200mV. YPower Supply input is isolated towards the device electronics and the housing and
has 200V isolation limitat towards Ethernet signals. Shall your Ethernet wiring require more than
200V isolation, you must use PoE or ensure that your power supply provides required isolation.
Gigabit Ethernet with PoE
1000BASE-T IEEE802.3af compliant Ethernet interface with Power Over Ethernet (PoE) Class 0.
Display output
Analog RGB display output, 75 ohms impedance, VESA compliant with resolution up to 1600x1200
pixels.
Page 9 CURRERA R-Series - Hardware Guide Q1 2011 www.ximea.com

Electrical Interfaces & Connectors
Isolation domains & Grounding precautions
Following illustration shows the Galvanically Isolated domains and connectors pins assignment per
domain.
Grounding
YConnections to the non-isolated domain interfaces shall be always kept at the same ground poten-
tial to avoid ground currents and possible issues or hardware damages.
Gigabit Ethernet
1 - BI DA+
2 - BI DA –
3 - BI DB+
4 - BI DB –
5 - BI DD+
6 - BI DD –
7 - BI DC+
8 - BI DC –
System Port
A Power Supply NEG –
B Power Supply POS +
I - Digital INPUT 1
F - Digital INPUT 2
L - Digital INPUT 3
P - Digital INPUT 4
K - Digital Inputs common GND
T - Digital OUTPUT 1
G - Digital OUTPUT 2
U - Digital OUTPUT 3
R - Digital OUTPUT 4
H - Digital Outputs common GND
S - Dig. Out. 5V voltage source
C - USB VCC max. load 100mA
D - USB DATA +
E - USB DATA –
M - RS232 Tx Data
N - RS232 Rx Data
O - GND connected to housing
Display Output
1 - VSYNC
2 - BLUE
3 - GREEN
4 - RED
5 - HSYNC
6 - Digital GND
7 - I2C CLK
8 - 5V DC
9 - I2C DATA
10 - Video GND
11 - Video GND
12 - Video GND
Isolated Domain 1 :
Ethernet PoE and Power Supply
Isolation up to 1000V
Isolated Subdomain :
Power Supply within Ethernet
Isolation up to 200V
Isolated Domain 2 :
Digital Inputs
Isolation up to 1000V
Isolated Domain 3 :
Digital Outputs
Isolation up to 1000V
Y
Non Isolated domain connected to the
housing.
All interfaces on this domain are gal-
vanically connected to the housing.
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