Xinje XL Series User manual

i
XL series PLC extension module
User manual

ii
This manual includes some basic precautions which you should follow to keep you safe and
protect the products. These precautions are underlined with warning triangles in the manual.
About other manuals that we do not mention please follow basic electric operating rules.
Please follow the precautions. If not, it may lead the control
system incorrect or abnormal, even cause fortune lose.
The models could only be used according to the manual, and
an only be used along with the peripheral equipment
recognized or recommended by X Company. They could only
work normally in the condition of be transported, kept and
installed correctly, also please operate and maintain them
according to the recommendation.
WUXI XINJE ELECTRIC CO., LTD. Copyright reserved
Without exact paper file allowance, copy, translate or using the manual is not allowed. Disobey
this, people should take the responsibility of loss. We reserve all the right of expansions and
their design patent.
Duty Declare
We have checked the manual; its content fits the hardware and software of the products.As
mistakes are unavoidable, we couldn’t promise all correct. However, we would check the data
in the manual frequently, and in the next edition, we will correct the necessary information.
Your recommendation would be highly appreciated
Precautions
Correct
Application

iii
Catalog
1. MODULE INFORMATION SUMMARY ..................................................................................1
1-1. MODULE MODELAND CONFIGURATION.................................................................................1
1-2. DIMENSION........................................................................................................................2
1-3. PART NAMEAND FUNCTION .................................................................................................4
1-4. GENERAL SPECIFICATION....................................................................................................5
1-5. MODULE INSTALLATION.......................................................................................................6
1-6. CONFIGURATION OF THE MODULE........................................................................................8
1-7. TERMINAL RESISTANCE MODULE XL-ETR............................................................................9
2. I/O EXTENSION MODULE XL-ENXMY............................................................................... 11
2-1. MODULE FEATURES AND SPECIFICATIONS ..........................................................................11
2-2. TERMINAL DESCRIPTIONS .................................................................................................12
2-3. I/O DEFINITION NUMBER ...................................................................................................13
2-4. EXTERNAL CONNECTION...................................................................................................15
2-5. MODULE PARAMETERS .....................................................................................................18
2-6. DIMENSION......................................................................................................................21
2-7.APPLICATION....................................................................................................................22
3. ANALOG I/O MODULE XL-E4AD2DA.................................................................................26
3-1. MODULE FEATURES AND SPECIFICATIONS ..........................................................................26
3-2. TERMINAL DESCRIPTION ...................................................................................................27
3-3. I/OADDRESS ...................................................................................................................28
3-4. WORKING MODE SETTINGS ...............................................................................................33
3-5. EXTERNAL WIRING............................................................................................................36
3-6.ANALOG DIGITAL CONVERSION DIAGRAM............................................................................38
3-7. DIMENSION......................................................................................................................40
3-8.APPLICATION....................................................................................................................40
4. ANALOG INPUT MODULE XL-E8AD-A...............................................................................42
4-1. MODULE FEATURES AND SPECIFICATIONS ..........................................................................42
4-2. TERMINAL DESCRIPTIONS .................................................................................................43
4-3. I/OADDRESS ...................................................................................................................44
4-4. WORKING MODE SETTINGS ...............................................................................................49
4-5. EXTERNAL WIRING............................................................................................................52
4-6.ANALOG DIGITAL CONVERSION DIAGRAM............................................................................53
4-7. DIMENSION......................................................................................................................53
4-8.APPLICATION....................................................................................................................54
5. ANALOG INPUT MODULE XL-E8AD-V...............................................................................54
5-1. MODULE FEATURES AND SPECIFICATIONS ..........................................................................55
5-2. TERMINAL DESCRIPTIONS .................................................................................................55
5-3. I/OADDRESS ...................................................................................................................57
5-4. WORKING MODE SETTINGS ...............................................................................................62
5-5. EXTERNAL WIRING............................................................................................................65
5-6.ANALOG DIGITAL CONVERSION DIAGRAM............................................................................65

iv
5-7. DIMENSION......................................................................................................................66
5-8.APPLICATION....................................................................................................................66
6. ANALOG OUTPUT MODULE XL-E4DA ..............................................................................67
6-1. MODULE FEATURES AND SPECIFICATIONS ..........................................................................68
6-2. TERMINAL DESCRIPTION ...................................................................................................68
6-3. I/OADDRESS ...................................................................................................................70
6-4. WORKING MODE SETTINGS ...............................................................................................73
6-5. EXTERNAL WIRING............................................................................................................76
6-6.ANALOG DIGITAL CONVERSION DIAGRAM............................................................................77
6-7. DIMENSION......................................................................................................................78
6-8.APPLICATION....................................................................................................................78
7. PT100 TEMPERATURE MODULE XL-E4PT3-P.................................................................79
7-1. MODULE FEATURES AND SPECIFICATIONS ..........................................................................79
7-2. TERMINALS......................................................................................................................80
7-3. I/OADDRESS ...................................................................................................................82
7-4. WORKING MODE ..............................................................................................................84
7-5. EXTERNAL WIRING............................................................................................................86
7-6. DIMENSION......................................................................................................................87
7-7.APPLICATION....................................................................................................................88
8. THERMOCOUPLE TEMPERATURE MODULE XL-E4TC-P.................................................0
8-1. SPECIFICATIONS ................................................................................................................0
8-2. TERMINALS........................................................................................................................1
8-3. I/OADDRESS ASSIGNMENT .................................................................................................1
8-4. WORKING MODE ................................................................................................................4
8-5. EXTERNAL CONNECTION.....................................................................................................5
8-6. DIMENSION........................................................................................................................6
8-7. PROGRAMMING EXAMPLE ...................................................................................................7

1
1. Module information summary
This chapter introduces the model, appearance, general specification, installation method,
software configuration and PID function of XL series expansion module. This series of modules are
suitable for XL series PLC models.
1-1. Module model and configuration
XL series PLC not only has powerful functions of logic processing, data operation and high-speed
processing, but also has functions of A/D and D/A conversion. By using input-output expansion
module and analog module, XL series PLC has been widely used in process control systems such
as temperature, flow and liquid level.
Model
Function
XL-EnXmY
N inputs, m outputs, NPN input, relay/transistor output
XL-E4AD2DA
4 channels analog input (14 bits), 2 channels analog output (12 bits). Input
output is voltage/current optional
XL-E8AD-A
8 channels analog input (14 bits), current bipolar input
XL-E8AD-V
8 channels analog input (14 bits), voltage bipolar input
XL-E4DA
4 channels analog output (12 bits), current/voltage optional
XL-E4PT3-P
4 channels PT100 temperature measurement, with PID function
XL-E4TC-P
4 channels thermocouple temperature measurement, with PID function
XL series expansion module can be installed on the right side of the main unit and expansion
module of XL series PLC.
Model and function
Module configuration

2
XL-E4AD2DA
L+
M
C0
VI0
AI0
C1
VI1
AI1
C2
VI2
AI2
C2
VI2
AI2
C0
VO0
AO0
C1
VO1
AO1
XL-E4AD2DA
L+
M
C0
VI0
AI0
C1
VI1
AI1
C2
VI2
AI2
C2
VI2
AI2
C0
VO0
AO0
C1
VO1
AO1
XL-E4AD2DA
L+
M
C0
VI0
AI0
C1
VI1
AI1
C2
VI2
AI2
C2
VI2
AI2
C0
VO0
AO0
C1
VO1
AO1
XL-E4AD2DA
L+
M
C0
VI0
AI0
C1
VI1
AI1
C2
VI2
AI2
C2
VI2
AI2
C0
VO0
AO0
C1
VO1
AO1
XL-E4AD2DA
L+
M
C0
VI0
AI0
C1
VI1
AI1
C2
VI2
AI2
C2
VI2
AI2
C0
VO0
AO0
C1
VO1
AO1
XL-E4AD2DA
L+
M
C0
VI0
AI0
C1
VI1
AI1
C2
VI2
AI2
C2
VI2
AI2
C0
VO0
AO0
C1
VO1
AO1
XL-E4AD2DA
L+
M
C0
VI0
AI0
C1
VI1
AI1
C2
VI2
AI2
C2
VI2
AI2
C0
VO0
AO0
C1
VO1
AO1
XL-E4AD2DA
L+
M
C0
VI0
AI0
C1
VI1
AI1
C2
VI2
AI2
C2
VI2
AI2
C0
VO0
AO0
C1
VO1
AO1
XL-E4AD2DA
L+
M
C0
VI0
AI0
C1
VI1
AI1
C2
VI2
AI2
C2
VI2
AI2
C0
VO0
AO0
C1
VO1
AO1
⚫The number of digital input and output is octal.
⚫The number of analog input and output is decimal.
⚫XL3 series can connect up to 10 extension modules, XL5/XL5E/XLME series can
connect up to 16 extension modules, XL1 does not support extension modules. The type
is not limited, it can be digital or analog input and output, temperature control module and
so on.
Note: When the number of right extension modules connected by XL series PLC is more than 5, it
is necessary to connect a terminal resistance module XL-ETR to the right of the last module
(requiring the hardware version of XL series right extension module to be H3.1 or more).
1-2. Dimension
The shape and size of XL series analog, temperature, 8-16 points I/O modules are shown in the
following figure: (unit: mm)

3
25.0
105.0
5.1
70.015.0
111.5
The shape and size of XL series 32-point I/O modules are shown in the following figure: (unit: mm)
25.0 5.1
105.0
111.5
70.017.7

4
1-3. Part name and function
Name
Function
Fixed buckle
fix the PLC unit and extension module
Module model
The extension module model
Extension port
To connect other modules
I/O terminal
Connect analog input and output, external devices, removable
Power LED
PWR
The LED lights up when the module has power
supply.
COM
When the module communication port communicates
normally, the LED lights on.
ERR
When there is an error in the module, the LED is
always on or flickering (red).
When the ERR LED is always on, it indicates that the
module has serious application errors and can not be
used. It is necessary to adjust the mode of use and
switch the PLC to STOP state.
When the ERR LED flickers, there are application
errors, abnormal work and abnormal data in the
module, but the PLC is still RUN.
I/O LED
Input output ON indicator

5
1-4. General specification
Operating Environment
No corrosive gas
Ambient Temperature
0℃~60℃
Store Temperature
-20~70℃
Ambient Humidity
5~95% RH
Store Humidity
5~95% RH
Installation
Can be fixed with M3 screw or directly installed on
DIN46277 rail (width: 35mm)
Operating Environment
No corrosive gas

6
1-5. Module installation
1. Check installation environment
Check the suitability of special function
module installation site
2. Installation preparation
Prepare for installation of special modules
3. Module installation
Install the module on the right side of PLC
4. Debugging
Check whether the module is installed correctly
Installation steps

7
Do not install in the following environments:
•Places in direct sunlight
•Environment temperature exceeded 0-50 centigrade
•Environment humidity exceeded 35-85%
•Where dew occurs because of dramatic changes in temperature
•Places with corrosive and flammable gases
•Dust, iron scraps, salt, smoky places
•Places directly affected by vibration and shock
•Places for spraying water, oil and medicine
•A place where a strong magnetic field or electric field is produced
XL series analog input and output, temperature control module can be installed on the right side of
the main unit and expansion module of XL series PLC. The installation can use DIN46277
guideway (35 mm wide).
⚫Use DIN46277 guideway
The basic unit and expansion module are installed on the DIN46277 guideway (35 mm wide). To
dismantle, just pull down the assembly hook of DIN guide rail and take off the product.
Installation environment
Installation
requirement
DIN guide hook

8
Apart from the XL series 32-point extension module, which needs to use an external terminal for
wiring, other modules can directly insert the cable into the corresponding wiring hole.
Cautions:
1. Please confirm the specifications and select the appropriate modules.
2. When processing screw holes and wiring, do not let chips and wire chips fall into the
module.
3. Before connecting, please reconfirm the specifications of modules and connecting
equipment to ensure that there is no problem.
4. When connecting, please pay attention to whether the connection is firm or not. If the
connection falls off, it will cause data incorrect, short circuit and other faults.
5. Installation, wiring and other operations must be carried out after cutting off all the power
supply.
1-6. Configuration of the module
When the module is in use, the corresponding configuration in the upper computer programming
software of PLC is needed first, so that the module can be used normally. Following is an example
of module XL-E4AD2DA to illustrate how to configure it in the software. The steps are as follows:
Open the programming software, click "Module" in the left menu:
It will show the configuration window, please select correct module name and information:
Wiring requirement

9
Please select the module name, then set the paramters of the module, such as filter paramters,
input range and so on. then click write to PLC.
Then cut the power supply and power on the PLC again to make the settings effective!
Note: please use software version 3.5.1 and higher to configure the modules.
1-7. Terminal resistance module XL-ETR
When the number of right extension modules of XL series PLC is more than 5, the terminal
resistance module XL-ETR must be used together.
XL-ETR is only applicable to XL series right extension modules of hardware version H3.1 and
above.
Unit: mm
Dimension

10
70 11
105
XL-E4AD2DA
L+
M
C0
VI0
AI0
C1
VI1
AI1
C2
VI2
AI2
C2
VI2
AI2
C0
VO0
AO0
C1
VO1
AO1
XL-E4AD2DA
L+
M
C0
VI0
AI0
C1
VI1
AI1
C2
VI2
AI2
C2
VI2
AI2
C0
VO0
AO0
C1
VO1
AO1
XL-E4AD2DA
L+
M
C0
VI0
AI0
C1
VI1
AI1
C2
VI2
AI2
C2
VI2
AI2
C0
VO0
AO0
C1
VO1
AO1
XL-E4AD2DA
L+
M
C0
VI0
AI0
C1
VI1
AI1
C2
VI2
AI2
C2
VI2
AI2
C0
VO0
AO0
C1
VO1
AO1
XL-E4AD2DA
L+
M
C0
VI0
AI0
C1
VI1
AI1
C2
VI2
AI2
C2
VI2
AI2
C0
VO0
AO0
C1
VO1
AO1
XL-E4AD2DA
L+
M
C0
VI0
AI0
C1
VI1
AI1
C2
VI2
AI2
C2
VI2
AI2
C0
VO0
AO0
C1
VO1
AO1
XL-E4AD2DA
L+
M
C0
VI0
AI0
C1
VI1
AI1
C2
VI2
AI2
C2
VI2
AI2
C0
VO0
AO0
C1
VO1
AO1
XL-E4AD2DA
L+
M
C0
VI0
AI0
C1
VI1
AI1
C2
VI2
AI2
C2
VI2
AI2
C0
VO0
AO0
C1
VO1
AO1
XL-E4AD2DA
L+
M
C0
VI0
AI0
C1
VI1
AI1
C2
VI2
AI2
C2
VI2
AI2
C0
VO0
AO0
C1
VO1
AO1
XL本体 XL右扩展模块 XL-ETR
When using, please install XL-ETR on the right side of the last extension module and connect the
interface slot of the module as shown in the following figure:
Installation
location

11
2. I/O extension module XL-EnXmY
This chapter mainly introduces the specification of XL-EnXmY module, terminal description,
input definition number assignment, external connection, appearance size diagram and related
programming examples.
2-1. Module features and specifications
XL series PLC can expand XL-EnXmY input and output module externally. Each XL3 series
PLC can expand 10 modules, XL5/XL5E can expand 16 modules, XL1 does not support
expansion module. The module is rich in types and compact in shape, which makes it possible
for more input and output points and meets the actual production needs.
Model
Function
NPN input
PNP input
XL-E8X8YR
-
8 channels digital input, 8 channels relay output
XL-E8X8YT
-
8 channels digital input, 8 channels transistor
output
XL-E16X
-
16 channels digital input
XL-E16YR
-
16 channels relay output
XL-E16YT
-
16 channels transistor output
XL-E16X16YT
-
16 channels digital input, 16 channels transistor
output
Models

12
XL-E32X
-
32 channels digital input
XL-E32YT
-
32 channels transistor output
Item
Specification
Power supply
DC24V±10%
Environment
Non-corrosive gas
Temperature
0℃~60℃
Humidity
5~95%
Installation
Direct mounting on DIN46277 (35 mm wide) rail
2-2. Terminal descriptions
XL-E8X8YR, XL-E8X8YT terminal arrangement:
XL-E16X terminal arrangement:
XL-E16YR, XL-E16YT terminal arrangement:
XL-E16X16YT terminal arrangement:
L+ X0 X1 X2 X3 X10 X11 X13X12
MX4 X5 X6 X7 X14 X15 X17X16
Y3Y2Y1Y0
Y4 Y5 Y6 Y7
Y13Y12Y11Y10
Y14 Y15 Y16 Y17
XL-E32X terminal arrangement:
L+ X0 X1 X2 X3 X10 X11 X13X12
MX4 X5 X6 X7 X14 X15 X17X16
X23X22X21X20
X24 X25 X26 X27
X33X32X31X30
X34 X35 X36 X37
XL-E32YT terminal arrangement:
Module specification

13
Y3Y2Y1Y0
Y4 Y5 Y6 Y7
Y13Y12Y11Y10
Y14 Y15 Y16 Y17
Y20 Y21 Y22 Y23
Y24 Y25 Y26 Y27
Y30 Y31 Y32 Y33
Y34 Y35 Y36 Y37
Note: When connecting X terminal, external DC24V power supply is needed. Please connect
24V + to L + terminal and 24V - to M terminal. In addition, M terminal is also the common
terminal of input point X. The input and output wiring of module is same to the input and output
wiring of XL body.
When wiring the module, its wiring head should meet the following requirements:
(1) The stripping length is 9 mm;
(2) Flexible conductors with bare tubular ends are 0.25-1.5 square meter.
(3) Flexible conductor with tubular pre-insulated end is 0.25-0.5 square meter.
2-3. I/O definition number
The addresses of the input and output terminals of the XL Series I/O Extension Module are as
follows:
⚫#1~#16 extension module input terminal X0~X37 definition:
#1
#2
#3
#4
#5
#6
#7
#8
X0
X10000
X10100
X10200
X10300
X10400
X10500
X10600
X10700
X1
X10001
X10101
X10201
X10301
X10401
X10501
X10601
X10701
…
…
…
…
…
…
…
…
…
X7
X10007
X10107
X10207
X10307
X10407
X10507
X10607
X10707
X10
X10010
X10110
X10210
X10310
X10410
X10510
X10610
X10710
…
…
…
…
…
…
…
…
…
X17
X10017
X10117
X10217
X10317
X10417
X10517
X10617
X10717
X20
X10020
X10120
X10220
X10320
X10420
X10520
X10620
X10720
…
…
…
…
…
…
…
…
…
X27
X10027
X10127
X10227
X10327
X10427
X10527
X10627
X10727
X30
X10030
X10130
X10230
X10330
X10430
X10530
X10630
X10730
…
…
…
…
…
…
…
…
…
X36
X10036
X10136
X10236
X10336
X10436
X10536
X10636
X10736
X37
X10037
X10137
X10237
X10337
X10437
X10537
X10637
X10737
#9
#10
#11
#12
#13
#14
#15
#16
X0
X11000
X11100
X11200
X11300
X11400
X11500
X11600
X11700
X1
X11001
X11101
X11201
X11301
X11401
X11501
X11601
X11701
…
…
…
…
…
…
…
…
…
X7
X11007
X11107
X11207
X11307
X11407
X11507
X11607
X11707
Wiring head specifications

14
X10
X11010
X11110
X11210
X11310
X11410
X11510
X11610
X11710
…
…
…
…
…
…
…
…
…
X17
X11017
X11117
X11217
X11317
X11417
X11517
X11617
X11717
X20
X11020
X11120
X11220
X11320
X11420
X11520
X11620
X11720
…
…
…
…
…
…
…
…
…
X27
X11027
X11127
X11227
X11327
X11427
X11527
X11627
X11727
X30
X11030
X11130
X11230
X11330
X11430
X11530
X11630
X11730
…
…
…
…
…
…
…
…
…
X36
X11036
X11136
X11236
X11336
X11436
X11536
X11636
X11736
X37
X11037
X11137
X11237
X11337
X11437
X11537
X11637
X11737
⚫#1~#16 extension module output terminal Y0~Y37 definition:
#1
#2
#3
#4
#5
#6
#7
#8
Y0
Y10000
Y10100
Y10200
Y10300
Y10400
Y10500
Y10600
Y10700
Y1
Y10001
Y10101
Y10201
Y10301
Y10401
Y10501
Y10601
Y10701
…
…
…
…
…
…
…
…
…
Y7
Y10007
Y10107
Y10207
Y10307
Y10407
Y10507
Y10607
Y10707
Y10
Y10010
Y10110
Y10210
Y10310
Y10410
Y10510
Y10610
Y10710
…
…
…
…
…
…
…
…
…
Y17
Y10017
Y10117
Y10217
Y10317
Y10417
Y10517
Y10617
Y10717
Y20
Y10020
Y10120
Y10220
Y10320
Y10420
Y10520
Y10620
Y10720
…
…
…
…
…
…
…
…
…
Y27
Y10027
Y10127
Y10227
Y10327
Y10427
Y10527
Y10627
Y10727
Y30
Y10030
Y10130
Y10230
Y10330
Y10430
Y10530
Y10630
Y10730
…
…
…
…
…
…
…
…
…
Y36
Y10036
Y10136
Y10236
Y10336
Y10436
Y10536
Y10636
Y10736
Y37
Y10037
Y10137
Y10237
Y10337
Y10437
Y10537
Y10637
Y10737
#9
#10
#11
#12
#13
#14
#15
#16
Y0
Y11000
Y11100
Y11200
Y11300
Y11400
Y11500
Y11600
Y11700
Y1
Y11001
Y11101
Y11201
Y11301
Y11401
Y11501
Y11601
Y11701
…
…
…
…
…
…
…
…
…
Y7
Y11007
Y11107
Y11207
Y11307
Y11407
Y11507
Y11607
Y11707
Y10
Y11010
Y11110
Y11210
Y11310
Y11410
Y11510
Y11610
Y11710
…
…
…
…
…
…
…
…
…
Y17
Y11017
X11117
X11217
X11317
X11417
X11517
X11617
X11717
Y20
Y11020
Y11120
Y11220
Y11320
Y11420
Y11520
Y11620
Y11720
…
…
…
…
…
…
…
…
…
Y27
Y11027
Y11127
Y11227
Y11327
Y11427
Y11527
Y11627
Y11727
Y30
Y11030
Y11130
Y11230
Y11330
Y11430
Y11530
Y11630
Y11730
…
…
…
…
…
…
…
…
…

15
Y36
Y11036
Y11136
Y11236
Y11336
Y11436
Y11536
Y11636
Y11736
Y37
Y11037
Y11137
Y11237
Y11337
Y11437
Y11537
Y11637
Y11737
2-4. External connection
Input terminal wiring method:
+24V
●
●
+24V 红(棕) 蓝
Button wiring example 2-wire (NO/NC) proximity switch wiring
example
3-wire (NPN) proximity switch wiring example
XL-E32X, XL-E16X16YT and XL-E32YT modules need external terminals. Xinje provides
adapter terminals and connection cables for users to choose from. Alist of module models and
adapter terminals and connecting cables:
Module
Terminal
Cable
XL-E32X
JT-E32X
JC-TE32-NN05(0.5m)
JC-TE32-NN10(1.0m)
JC-TE32-NN15(1.5m)
XL-E16X16YT
JT-E16X16YT
XL-E32YT
JT-E32YT

16
⚫Terminal appearance (Unit: mm)
109.0
42.1
45.0
⚫Wiring method
When wiring, press the spring switch with the slotted screwdriver, insert the wire into the
corresponding holes, and loosen the spring switch. The length of the cable skin stripping is 1.5
cm.
⚫Connection cable
External terminals need to cooperate with the use of connecting cables, Xinje provides
JC-TE32-NNN05, JC-TE32-NN10, JC-TE32-NN15 three different length of cables for users to
choose and purchase. When connecting, please note that the end closing to the transparent
heat shrinkable tube connects the module, the other end connects to the terminals, can not be
reversed!!!
Wiring diagram:
Module Transparent heat shrinkable tube Terminals
This manual suits for next models
7
Table of contents
Other Xinje Control Unit manuals