Xinje XD Series User manual

XD/XL series PLC
User manual [Instruction]
WUXI XINJE ELECTRIC CO., LTD.
Data No. PD05 20220627EN 1.0
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XD/XL series PLC
User manual［Instruction］
Preface
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Programming summary
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Soft component functions
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Basic program instructions
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Applied instructions
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High speed counter
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Pulse output
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Communication functions
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PID functions
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C Language function block
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Sequence BLOCK
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Special function instructions
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Applications
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Q&A
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Appendixes
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Basic explanation
Thank you for purchasing Xinje XD/XL series PLC.
This manual mainly introduces XD/XL series PLC instructions.
Please read this manual carefully before using and wire after understanding the content.
About software and programming instructions, please refer to related manuals.
Please hand this manual over to operation users.
Notices for users
Only experienced operator can wire the plc. If any problem, please contact our technical
department.
The listed examples are used to help users to understand, so it may not act.
Please conform that PLC specifications and principles are suitable when connect PLC to
other products. Please conform safety of PLC and machines by yourself when use the PLC.
Machines may be damaged by PLC errors.
Responsibility declaration
The manual content has been checked carefully, however, mistakes may happen.
We often check the manual and will correct the problems in subsequent version. Welcome to
offer advices to us.
Excuse us that we will not inform you if manual is changed.
Contact information
If you have any problem about products, please contact the agent or Xinje company.
Tel: [phone] 85123803
Fax: [phone]
Address: Building 7 fourth floor, No.100, Dicui Rd, Wuxi, China.
Code : 214072
WUXI XINJE ELECTRIC CO., LTD. copyrights
Do not copy or use manual without written permission. Offenders should be responsible
for losses. Please keep all copyrights of our company including practical modules,
designed patents and copyrights mentioned in register.
2015, 5, 12
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Catalog
1 PROGRAMMING SUMMARY.................................................................................................10
1-1 PLC FEATURES .............................................................................................................................. 10
1-2 PROGRAMMING LANGUAGE ...........................................................................................................11
1-2-1 Type....................................................................................................................................... 11
1-2-2 Alternation............................................................................................................................. 11
1-3 PROGRAMMING MODE ................................................................................................................... 12
2 SOFT COMPONENT FUNCTION...........................................................................................13
2-1 SUMMARY OF THE SOFT COMPONENTS ......................................................................................... 13
2-2 STRUCTURE OF SOFT COMPONENTS ..............................................................................................16
2-2-1 Structure of Memory ............................................................................................................. 16
2-2-2 Structure of Bit Soft Components......................................................................................... 18
2-3 SOFT COMPONENTS LIST ...............................................................................................................19
2-3-1 Soft Components List............................................................................................................19
2-4 INPUT/OUTPUT RELAYS (X, Y) .......................................................................................................36
2-5 AUXILIARY RELAY (M, HM, SM) ..................................................................................................38
2-6 STATUS RELAY (S, HS).................................................................................................................. 39
2-7 TIMER (T, HT)............................................................................................................................... 40
2-8 COUNTER ( C, HC, HSC).............................................................................................................. 43
2-9 DATA REGISTER (D, HD, SD, HSD) .............................................................................................. 48
2-9-1 Word consist of bits............................................................................................................... 51
2-9-2 Offset application.................................................................................................................. 52
2-10 FLASH REGISTER (FD, SFD, FS) ................................................................................................. 53
2-11 CONSTANT ................................................................................................................................... 54
2-12 PROGRAMMING PRINCIPLE ...........................................................................................................55
3 BASIC PROGRAM INSTRUCTIONS ..................................................................................... 59
3-1 BASIC INSTRUCTIONS LIST ............................................................................................................59
3-2 [LD] , [LDI] , [OUT].................................................................................................................... 61
3-3 [AND] , [ANI]...............................................................................................................................62
3-4 [OR] , [ORI]..................................................................................................................................63
3-5 [LDP] , [LDF] , [ANDP] , [ANDF] , [ORP] , [ORF]................................................................... 64
3-6 [LDD] , [LDDI] , [ANDD] , [ANDDI] , [ORD] , [ORDI] , [OUTD].......................................... 66
3-7 [ORB]............................................................................................................................................67
3-8 [ANB] ........................................................................................................................................... 68
3-9 [MCS] , [MCR].............................................................................................................................68
3-10 [ALT]...........................................................................................................................................69
3-11 [PLS] , [PLF]...............................................................................................................................70
3-12 [SET], [RST]...............................................................................................................................71
3-13 [CNT],[CNT_D],[DCNT],[DCNT_D],[RST]FOR THE COUNTERS .............................................72
3-14 [TMR], [TMR_A] FOR TIMERS ...................................................................................................74
3-15 [END]..........................................................................................................................................75
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3-16 [GROUP] , [GROUPE]...............................................................................................................76
3-17 PROGRAMMING NOTES ................................................................................................................ 76
4 APPLIED INSTRUCTIONS...................................................................................................... 78
4-1 APPLIED INSTRUCTIONS LIST ........................................................................................................ 78
4-2 READING METHOD OF APPLIED INSTRUCTIONS ............................................................................ 82
4-3 PROGRAM FLOW INSTRUCTIONS ....................................................................................................85
4-3-1 Condition Jump [CJ]..............................................................................................................85
4-3-2 Call subroutine [CALL] and Subroutine return [SRET]....................................................... 86
4-3-3 Flow [SET], [ST], [STL], [STLE] .........................................................................................88
4-3-4 [FOR] and [NEXT]................................................................................................................93
4-3-5 [FEND] and [END]............................................................................................................... 95
4-4 DATA COMPARE FUNCTION .............................................................................................................97
4-4-1 LD Compare [LD]................................................................................................................. 97
4-4-2 Serial Compare [AND] ..........................................................................................................98
4-4-3 Parallel Compare [OR]........................................................................................................100
4-5 DATA MOVE INSTRUCTIONS .........................................................................................................102
4-5-1 Data Compare [CMP, DCMP, QCMP] ................................................................................102
4-5-2 Data zone compare [ZCP, DZCP]....................................................................................... 103
4-5-3 MOV [MOV, DMOV, QMOV] ........................................................................................... 104
4-5-4 Data block Move [BMOV] ..................................................................................................106
4-5-5 Data block Move [PMOV] .................................................................................................. 108
4-5-6 Fill Move [FMOV, DFMOV] .............................................................................................. 109
4-5-7 Floating move [EMOV, EDMOV] ...................................................................................... 110
4-5-8 FlashROM Write [FWRT, DFWRT, QFWRT].................................................................... 112
4-5-9 Zone set [MSET]................................................................................................................. 113
4-5-10 Zone reset [ZRST].............................................................................................................114
4-5-11 Swap the high and low byte [SWAP]................................................................................ 115
4-5-12 Exchange [XCH, DXCH] ..................................................................................................116
4-6 DATA OPERATION INSTRUCTIONS .................................................................................................118
4-6-1 Addition [ADD, DADD, QADD]........................................................................................118
4-6-2 Subtraction [SUB]............................................................................................................... 121
4-6-3 Multiplication [MUL, DMUL, QMUL] .............................................................................. 122
4-6-4 Division [DIV, DDIV, QDIV] ..............................................................................................124
4-6-5 Increment [INC, DINC, QINC] & Decrement [DEC, DDEC, QDEC]...............................126
4-6-6 Mean [MEAN, DMEAN]....................................................................................................128
4-6-7 Logic AND [WAND, DWAND], Logic OR[WOR, DWOR], Logic Exclusive OR [WXOR,
DWXOR] ...................................................................................................................................... 129
4-6-8 Logic converse [CML, DCML] ...........................................................................................131
4-6-9 Negative [NEG, DNEG]......................................................................................................132
4-7 SHIFT INSTRUCTIONS ...................................................................................................................133
4-7-1 Arithmetic shift left [SHL,DSHL], Arithmetic shift right [SHR,DSHR] ............................133
4-7-2 Logic shift left [LSL], Logic shift right [LSR] ....................................................................135
4-7-3 Rotation shift left [ROL,DROL], Rotation shift right [ROR,DROR] .................................136
4-7-4 Bit shift left [SFTL] .............................................................................................................138
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4-7-5 Bit shift right [SFTR].......................................................................................................... 139
4-7-6 Word shift left [WSFL]........................................................................................................140
4-7-7 Word shift right [WSFR]..................................................................................................... 141
4-8 DATA CONVERT ............................................................................................................................142
4-8-1 Single word integer converts to double word integer [WTD.DWTD]................................143
4-8-2 32 bits integer to 64 bits integer batch conversion [BDWTD]...........................................144
4-8-3 Integer converts to float point [FLT, DFLT,FLTD]............................................................. 146
4-8-4 Integer to double precision floating point[DFLTD,QFLTD]...............................................147
4-8-5 Float point converts to integer [INT, DINT]....................................................................... 148
4-8-6 Double - precision floating point to integer[DINTD,QINTD]...........................................149
4-8-7 Single precision floating point to double precision floating point[ECON] .........................150
4-8-8 Single precision floating point to double precision floating point batch conversion [BECON]
.......................................................................................................................................................151
4-8-9 BCD convert to binary [BIN]..............................................................................................152
4-8-10 Binary convert to BCD [BCD] ..........................................................................................154
4-8-11 Hex converts to ASCII [ASCI]..........................................................................................155
4-8-12 ASCII convert to Hex [HEX]............................................................................................ 157
4-8-13 Coding [DECO].................................................................................................................158
4-8-14 High bit coding [ENCO] ................................................................................................... 160
4-8-15 Low bit coding [ENCOL]..................................................................................................162
4-8-16 Binary to Gray code [GRY]...............................................................................................165
4-8-17 Gray code to binary [GBIN,DGBIN] ................................................................................ 166
4-9．FLOATING NUMBER OPERATION ................................................................................................167
4-9-1 Floating Compare [ECMP,EDCMP]................................................................................... 167
4-9-2 Floating Zone Compare [EZCP] ......................................................................................... 169
4-9-3 Floating Addition[EADD,EDADD].................................................................................... 170
4-9-4 Floating Subtraction[ESUB,EDSUB] ................................................................................. 172
4-9-5 Floating Multiplication[EMUL,EDMUL] ...........................................................................174
4-9-6 Floating Division[EDIV,EDDIV] ........................................................................................175
4-9-7 Float Square Root [ESQR] .................................................................................................. 177
4-9-8 Sine[SIN].............................................................................................................................178
4-9-9 Cosine[COS] ........................................................................................................................179
4-9-10 TAN [TAN]........................................................................................................................180
4-9-11 ASIN [ASIN] ..................................................................................................................... 181
4-9-12 ACOS [ACOS] .................................................................................................................. 182
4-9-13 ATAN [ATAN]...................................................................................................................183
4-10 RTC INSTRUCTIONS ...................................................................................................................184
4-10-1 Read the clock data [TRD]................................................................................................185
4-10-2 Write Clock Data [TWR] ...................................................................................................186
4-10-3 Accurate clock BD board data read [MOV]......................................................................188
4-10-4 Accurate clock BD board data write [TO].........................................................................189
4-10-5 Clock data add [TADD] .....................................................................................................191
4-10-6 Clock data sub [TSUB]..................................................................................................... 192
4-10-7 Convert hour, minute, and second data to seconds [HTOS]..............................................194
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4-10-8 Convert second data to hours, minutes, and seconds[STOH]........................................... 195
4-10-9 Clock compare [TCMP].................................................................................................... 196
4-10-10 Date (year, month, day) compare [DACMP].................................................................. 197
5 HIGH SPEED COUNTER (HSC) ........................................................................................... 200
5-1 FUNCTIONS SUMMARY................................................................................................................ 200
5-2 HSC MODE ..................................................................................................................................201
5-3 HSC RANGE ................................................................................................................................ 203
5-4 HSC INPUT WIRING .....................................................................................................................203
5-5 HSC PORTS ASSIGNMENT ............................................................................................................ 204
5-6 AB PHASE COUNTING FREQUENCY DOUBLING SETTING .............................................................. 209
5-7 HSC INSTRUCTION ...................................................................................................................... 210
5-7-1 Single phase HSC [CNT].................................................................................................... 210
5-7-2 AB phase HSC [CNT_AB]..................................................................................................211
5-7-3 HSC reset [RST] ..................................................................................................................212
5-7-4 Read HSC value [DMOV] ...................................................................................................213
5-7-5 Write HSC value [DMOV] ..................................................................................................214
5-7-6 The difference between HSC and normal counter ...............................................................215
5-8 HSC EXAMPLE ............................................................................................................................ 215
5-9 HSC INTERRUPTION .....................................................................................................................217
5-9-1 Function overview and panel configuration........................................................................ 217
5-9-2 Single phase 100-segment HSC [CNT]...............................................................................219
5-9-3 AB phase 100-segment HSC[CNT_AB].............................................................................220
5-9-4 Interruption flag of HSC......................................................................................................222
5-9-5 Setting value meaning in absolute or relative mode............................................................222
5-9-6 HSC interruption cycle mode .............................................................................................. 225
5-9-7 CAM function of high speed counter interruption .............................................................. 226
5-9-8 Interruption using notes and parameter address .................................................................. 227
5-9-9 Application of HSC interruption......................................................................................... 228
6 COMMUNICATION FUNCTION.......................................................................................... 233
6-1 SUMMARY ....................................................................................................................................233
6-1-1 COM port.............................................................................................................................233
6-1-2 Communication parameters .................................................................................................242
6-2 MODBUS COMMUNICATION .......................................................................................................243
6-2-1 Function overview ............................................................................................................... 243
6-2-2 Changing of Modbus instruction.........................................................................................244
6-2-3 Modbus communication address ......................................................................................... 244
6-2-4 Modbus data format ............................................................................................................255
6-2-5 Communication Instructions............................................................................................... 261
6-2-6 Modbus serial port configuration ........................................................................................ 270
6-2-7 Modbus Communication application.................................................................................. 274
6-2-8 Application.......................................................................................................................... 276
6-3 FREE COMMUNICATION ................................................................................................................279
6-3-1 Free communication mode .................................................................................................. 279
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6-3-2 Serial port configuration ......................................................................................................280
6-3-3 Suitable occasion................................................................................................................. 282
6-3-4 Free communication instruction ..........................................................................................282
6-3-5 Free communication example ..............................................................................................286
6-4 COMMUNICATION FLAG AND REGISTER....................................................................................... 292
6-5 READ WRITE SERIAL PORT PARAMETERS ......................................................................................296
6-5-1 Read serial port parameters [CFGCR]................................................................................ 296
6-5-2 Write serial port parameters [CFGCW]...............................................................................297
6-5-3 Serial port parameter name and setting............................................................................... 298
7 PID CONTROL FUNCTION ...................................................................................................300
7-1 PID INTRODUCTION .....................................................................................................................300
7-2 INSTRUCTION FORM .................................................................................................................... 300
7-3 PARAMETERS SETTING .................................................................................................................302
7-3-1 Register and their functions.................................................................................................303
7-3-2 Parameters Description........................................................................................................307
7-4 AUTO TUNE MODE ...................................................................................................................... 309
7-5 ADVANCED MODE ........................................................................................................................312
7-6 APPLICATION OUTLINES ...............................................................................................................313
7-7 APPLICATION ................................................................................................................................313
8 C LANGUAGE FUNCTION BLOCK .................................................................................... 319
8-1 SUMMARY ....................................................................................................................................319
8-2 INSTRUCTION FORMAT .................................................................................................................319
8-3 OPERATION STEPS ........................................................................................................................320
8-4 IMPORT AND EXPORT THE FUNCTIONS ........................................................................................ 323
8-5 EDIT THE FUNC BLOCKS ..............................................................................................................324
8-6 PROGRAM EXAMPLE ....................................................................................................................326
8-7 NEW FUNCTIONS ..........................................................................................................................329
8-8 FUNCTION LIBRARY ..................................................................................................................... 331
8-8-1 New function ....................................................................................................................... 332
8-8-2 Basic functions .................................................................................................................... 332
8-8-3 Newly build ......................................................................................................................... 332
8-8-4 Edit...................................................................................................................................... 336
8-8-5 Export.................................................................................................................................. 339
8-8-6 Import.................................................................................................................................. 340
8-8-7 Other functions.................................................................................................................... 341
8-9 APPLICATION NOTES .................................................................................................................... 347
8-10 Q&A OF CLANGUAGE .............................................................................................................. 350
8-11 FUNCTION TABLE .......................................................................................................................352
9 SEQUENCE BLOCK ................................................................................................................356
9-1 CONCEPT OF THE BLOCK...........................................................................................................356
9-2 CALL THE BLOCK ...................................................................................................................... 357
9-2-1 Add the BLOCK.................................................................................................................. 357
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9-2-2 Move the BLOCK............................................................................................................... 360
9-2-3 Delete the BLOCK.............................................................................................................. 361
9-2-4 Modify the BLOCK.............................................................................................................361
9-3 EDIT THE INSTRUCTION OF THE BLOCK.................................................................................... 362
9-3-1 Command item .................................................................................................................... 362
9-3-2 Pulse Item............................................................................................................................ 364
9-3-3 Wait Item ............................................................................................................................. 365
9-3-4 Module Read and Write(FROM/TO)instruction................................................................. 366
9-4 RUNNING FORM OF THE BLOCK................................................................................................ 367
9-5 BLOCK INSTRUCTION EDITING RULES ........................................................................................369
9-6 BLOCK RELATED INSTRUCTIONS ................................................................................................371
9-6-1 Instruction explanation ........................................................................................................ 371
9-6-2 The timing sequence of the instructions ..............................................................................373
9-7 BLOCK FLAG BIT AND REGISTER ............................................................................................... 377
10 SPECIAL FUNCTION INSTRUCTIONS ............................................................................ 378
10-1 PULSE WIDTH MODULATION [PWM]........................................................................................378
10-2 FREQUENCY MEASUREMENT [FRQM] .......................................................................................382
10-3 PRECISE TIMING [STR]............................................................................................................. 385
10-4 INTERRUPTION [EI], [DI], [IRET]............................................................................................. 390
10-4-1 External Interruption......................................................................................................... 390
10-4-2 Timing Interruption........................................................................................................... 396
10-5 SD CARD READING AND WRITING ............................................................................................. 398
10-5-1 Document content and format........................................................................................... 398
10-5-2 File name and storage location ..........................................................................................399
10-5-3 Read/write SD card............................................................................................................399
10-5-4 Notes..................................................................................................................................400
10-5-5 Instructions for format conversion tool ............................................................................. 402
10-6 MULTI STATION CONTROL[MSC]...............................................................................................404
11 COMMON QUESTIONS AND ANSWERS ......................................................................... 411
Q1：HOW TO CONNECT PLC WITH PC?........................................................................................... 411
Q2：PC CANNOT CONNECT PLC VIA RS232 PORT,IT SHOWS OFFLINE STATUS?.............................. 414
Q3：XD/XL SERIES PLC SYSTEM UPGRADE .................................................................................... 416
Q4: THE BIT SOFT COMPONENT FUNCTION. ....................................................................................... 421
Q5: WHAT’S THE USE OF EXECUTION INSTRUCTION LDD/OUTD ETC?............................................422
Q6: WHY THE OUTPUT LED KEEPS FLASHING WHEN USING ALT INSTRUCTION?............................. 422
Q7: WHY THE MAND YCANNOT OUTPUT SOMETIME?..................................................................... 422
Q8: CHECK AND CHANGE THE BUTTON BATTERY IN THE PCB OF PLC.............................................423
Q9: COMMUNICATE WITH SCADA SOFTWARE.................................................................................. 423
Q10: MODBUS COMMUNICATION ....................................................................................................423
Q11: THE LED LIGHT OF XD/XL SERIES PLC (PWR/RUN/ERR) ................................................... 423
Q12: THE RESULT IS NOT CORRECT WHEN DOING FLOATING OPERATION .......................................... 424
Q13: WHY THE FLOATING NUMBERS BECOME MESSY CODE IN ONLINE LADDER MONITOR WINDOW?424
Q14: WHY DATA ERRORS AFTER USING DMUL INSTRUCTIONS?.......................................................425
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Q15: WHY THE OUTPUT POINT ACTION ERRORS AFTER PLC RUNNING FOR A WHILE？................... 425
Q16: WHY EXPANSION MODULE DOES NOT WORK WHILE POWER INDICATOR IS ON?.......................425
Q17: WHY THE SIGNAL INPUT BUT CANNOT SEE THE HIGH SPEED COUNTER WORKING？................425
Q18: C LANGUAGE ADVANTAGES COMPARED TO LADDER CHART?....................................................426
Q19: WHAT’SPLC OUTPUT TERMINAL A, B？..................................................................................426
Q20: WHAT’S THE DIFFERENCE OF SEQUENCE FUNCTION BLOCK TRIGGER CONDITION:RISING EDGE
TRIGGERED AND NORMALLY CLOSED CONDUCTION? .........................................................................426
Q21: WHAT ARE THE DOWNLOAD MODES OF XD/XL SERIES PLC AND WHAT ARE THEIR
CHARACTERISTICS?............................................................................................................................426
Q22: WHAT KINDS OF CONFIDENTIALITY METHODS DO XD/XL SERIES PLCS HAVE?.......................427
Q23: WHAT’S THE ADVANTAGE THAT XD SERIES PLC REPLACES DVP DOWNLOAD CABLE WITH
BLUETOOTH?......................................................................................................................................427
Q24: PLC I/O TERMINALEXCHANGING ............................................................................................. 428
Q25: WHAT’S THE FUNCTION OF XD/XL SERIES PLC INDIRECT ADDRESSING?................................429
Q26: HOW DOES XD/XL SERIES PLC CONNECT TO THE NETWORK?................................................ 429
Q27: HOW TO ADD SOFT ELEMENT ANDLINE NOTE IN XDPPRO SOFTWARE?.....................................429
Q28: DO NOT HAVE CLOCK FUNCTION?WHY IS THE CLOCK INACCURATE?.......................................431
APPENDIX SPECIAL SOFT COMPONENTS ........................................................................ 432
APPENDIX 1 SPECIAL AUXILIARY RELAY ...........................................................................................432
APPENDIX 2 SPECIAL DATA REGISTER ...............................................................................................438
APPENDIX 3 SPECIAL FLASH REGISTER .............................................................................................447
APPENDIX 4 PLC RESOURCE CONFLICT TABLE ..................................................................................451
APPENDIX 5 PLC FUNCTION CONFIGURATION LIST ........................................................................... 452
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