XPOtool 63898 User manual

User’s Manual
Macerator Waste Pump
63898
Illustration similar, may vary depending on model
Please read and follow the operating instructions and safety information prior to initial operation.
Technical changes reserved!
Illustrations, functional steps and technical data may deviate insignificantly due to continuous further
developments.

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The information contained in this document may alter at any time without prior notice. No part of this
document may be copied or otherwise duplicated without prior written consent. All rights reserved.
WilTec Wildanger Technik GmbH cannot be held liable for any possible mistakes in this operating man-
ual, nor in the diagrams and illustrations shown.
Although WilTec Wildanger Technik GmbH has made every possible effort to ensure that this operating
manual is complete, accurate, and up-to-date, errors cannot be ruled out entirely.
If you have found an error or wish to suggest an improvement, we look forward to hearing from you.
Send us an e-mail to:
[email protected]
or use our contact form:
https://www.wiltec.de/contacts/
The most recent version of this manual in several languages can be found in our online shop:
https://www.wiltec.de/docsearch
Our postal address is:
WilTec Wildanger Technik GmbH
Königsbenden 12
52249 Eschweiler – Germany
To return your goods for exchange, repair, or other purposes, please use the following address. Atten-
tion! To allow for a trouble-free complaint or return, it is important to contact our customer service team
before returning your goods.
Retourenabteilung
WilTec Wildanger Technik GmbH
Königsbenden 28
52249 Eschweiler – Germany
E-mail: [e-mail]
Tel: [phone]
Fax: [phone]

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Introduction
Thank you for choosing to purchase this quality product. To minimise the risk of injury, we ask you to
always take some basic safety precautions when using this product. Please read this operating manual
carefully and make sure that you understand it.
Keep these operation instructions in a safe place.
Safety instructions
CAUTION:
The device is not intended for use by persons (including children) with impaired or limited physical,
sensory, and mental abilities or lack of experience and/or real knowledge, unless they are supervised
by a person responsible for their safety or follow the instructions made by this person on how to correctly
use the device. Children should be supervised to ensure that they do not play with the device.
Product description
The toilet waste water pump consists of a housing, a motor, and a pump. The pump is suitable for
domestic sewage and sanitary facilities. The system automatically switches the pump on and off de-
pending on the liquid level.
Attention!
•Perform a visual inspection of the device before every use. Do not use the device if the safety
appliances are damaged or worn out. Never override safety regulations.
•Only use the device accordingly to the intended purpose stated in this manual.
•You are responsible for the safety of the working zone.
•If the cable or the plug is damaged due to external influences, the cable must not be used. The
cable must be replaced with a new one. This work may only be carried out by an electrician.
•The voltage of 230 V AC indicated on the nameplate of the device must match the existent
mains voltage.
•Never lift, carry, or fix the device by using the power cable.
•Make sure that the electrical plug connection is protected from flood and moisture. Always un-
plug the device before working on it.
•Avoid exposing the device to direct jets of water.
•The user is responsible for complying with local safety and mounting regulations. Ask an elec-
trician, if necessary.
•The user must take appropriate measures (e.g., installation of an alarm system, a reserve pump,
etc.) to prevent damage caused by the flooding in case of device malfunctioning.
•In case of device failure, repairs can only be carried out by an electrician. No responsibility is
accepted for damage caused by improper maintenance or use.
•The device must never run dry or be operated with its suction line fully closed. The manufac-
turer’s warranty is void for damage to the device caused by dry running.
•Do not use this device to operate swimming pools.
•This device must not be integrated into any kind of domestic water circuit meant for potable
water.
•Pumping aggressive liquids and abrasive substances must always be avoided.
•The pump must be protected from frost and it must be made sure that it cannot run dry.
•The device must not be installed in septic tanks or pump shafts.
•Avoid that chemical solvents, strong acids, or bases enter the device.
•Only dispose of your toilet paper, faeces, and waste water via the device. Any other kind of
waste must not be thrown into the toilet.
•Avoid that too much hair enters the device.

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Warning!
Read all safety precautions and instructions. Failure to obey the safety precautions and instructions
might cause an electric shock, a fire, and/or severe injuries. Keep all safety precautions and instructions
for future use.
Technical specifications
Power (W)
800
Voltage (V)
220–240
Frequency (㎐)
50
Pumping width (m)
90
Pumping head (m)
9
Max. flow rate (ℓ⁄min)
180
Heat protection (℃)
125
Protection class
IPX4
№
Name
№
Name
1
Inlet for toilet ⌀ 100 mm
5
Emergency outlet ⌀ 10 mm
2
Inlet ⌀ 40 mm
6
Outlet ⌀ 23/28/32/44 mm (2 pieces)
3
Inlet ⌀ 40 mm
7
Repair flap
4
Inlet ⌀ 40 mm (optional)
8
Vents

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Figures
Figure 1: Dimensions (in mm)
Figure 2: Spare parts

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Figure 3: Installation
•An outlet check valve is required.
•Install an additional manual check valve for repair (suggestion).
•There must a minimum distance of 17 cm between the drain and floor when you use the side
inlet.
•Use a filter in the shower and toilet to prevent hair from getting into the device.
Figure 4: Connections

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Figure 5: Inlet covers (covers for non-use of inlets)
Figure 6: Optional intake for additional equipment
Figure 7: Fixations

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Figure 8: Outlet (non-return valve)
Attention! The non-return valve being only 1–2 cm in size, avoid inserting it too far.
Figure 9: Repair
Open the upper repair flap to repair the ventilation switch and to take the block out. The entire motor
and control system can as well be easily exchanged.

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Figure 10: Heads and draws
Figure 11: Flow rates

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Figure 12: Distance to wall
The minimum size between the outlet of the toilet and rear wall is 255 mm.
Figure 13: Elbow fittings
We recommend two 45° elbow fittings instead of one 90° elbow fitting.

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Figures 14 and 15: Outlet tube connection
Uses
The product is exclusively suitable to pump waste water from a cabin shower, a bidet, and/or a wash-
basin as well as from a toilet.
Notes!
•The waste pump is not appropriate for public, heavy commercial, or industrial use; it is only
suitable for a limited number of users.
•The installation is made with a direct connection to the toilet and in the very room where the
sanitary installation is found.
•There must be a second toilet above the level of backed-up water.
•The product must be fastened to the floor to avoid any lifting or turning.
Use and warning notices
•In case you are not at home for a longer time (e.g., on holidays), it is advisable to turn off the
water supply of the toilet that the unit is connected to.
•The toilet attached to this unit can be used like any normal toilet, requiring very little mainte-
nance. The unit works by itself as soon as the required water level is reached in the housing.
•The overheating protection of the motor is switched on as soon as the motor is overheated. Pull
the plug out of the socket and plug it in again. After a waiting time of around 30–60 min, the
device will work normally again.

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Warning! The device is only suitable for the disposal of toilet paper, faeces, and sewage! Damage
caused by foreign objects such as cotton, condoms, sanitary towels, wet wipes, food, hair, metal, wood,
or plastic objects are not covered by the guarantee. Solvents, acids, and other chemicals can also dam-
age the device and void the warranty.
Pumpable liquids
•Domestic waste water and dirty water containing toilet paper and faeces
•Normal liquids used to clean the devices connected if they have a pH from 4 to 10
Attention!
•The product must not pump any acid chemicals or solvents.
•The product is designed for flow quantities of 4, 6, and 9 litres. A flow quantity of 4 litres is only
permitted with a low quantity of solids present in the liquid to be pumped.
Installation
•Attention! Never use the supply cable to pull or lift the product.
•The product must be kept accessible for maintenance and repair.
•The product must be installed in a frost-free room to avoid that the liquids pumped freeze. Make
sure that all external piping is sufficiently insulated.
•Attention! The pressure line must be made of hard material, e.g., copper, or from hard PVC
with plastic-welded connections.
•To avoid that vibrations be transferred to the building, it must be made sure that the piping is
installed in a fixed manner and that all connection pieces can neither move nor get into contact
with parts of the building.
•Extension pipes installed between the toilet and waste pump must not exceed 150 mm in length
because of the increased risk of obstruction.
•Please refer to figures when installing the device.
Electrical connection
•Make sure that the product is suitable for the main voltage and frequency of the location where
it shall be installed.
•The electrical connections must be made according to the local regulations.
•If possible, have a qualified electrician install the electrical connection.
Warning!
•The device must be earthed.
•The installation must include a residual current circuit breaker for protection against earth fault
currents. This ensures protection when using a safety plug or other plug with an earthing pin.
•The product must be connected to a power switch with a minimum contact gap of 3 mm in all
poles. In the event of excess temperature, a thermal switch switches the motor off and switches
it on again automatically when it has cooled down sufficiently.
Maintenance
•The waste pump does not require any special maintenance; yet, it is advisable to check the
operation and pipe connections at least once in a year.
•Replace the activated carbon filter once in a year.

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Maintenance instructions
Due to its design, the product is easy to maintain in the case of a dysfunction or an obstructed pump.
Warning!
•Before working on the waste pump, disconnect it from the mains and pull out the plug. Make
sure that the energy supply cannot be switched on by accident.
•All rotating parts must have come to a standstill.
•The product can only be maintained by a trained and qualified person.
Maintenance hints
•Make sure that there is no obstruction.
•Grease the zone of the sealing of the pressure switch to make installation easier.
•If the water level inside the tank is above the motor flange, empty the tank with the help of a
drain hose.
•Lift the device vertically before tilting it.
•Pay attention to the sharp edges of the cutting unit. Wear protective gloves.
•The activated carbon filter should be replaced once in a year for the filtering function to keep its
effectiveness.
Troubleshooting
Cause
Possible error
Proposed solution
The motor will not start when the
water tank level reaches the
starting value.
Power failure
Re-establish power.
Fuse blown; if a new fuse blows
immediately, either the wire or
the motor is defective.
Replace fuse; if the cable or mo-
tor is defective, replace the de-
fective parts.
Impeller/macerator is jammed,
thermal switch has tripped
Free impeller or macerator and
wait until motor has cooled down
thermal switch has re-set.
Pressure switch line clogged
Remove pressure switch and
clean line.
The motor runs, but does not
work.
Impeller/macerator jams
Free impeller or macerator and
check that it can rotate freely.
Motor or capacitor defective
Replace motor or capacitor.
Control board defective
Replace control board.
The motor runs continuously or
at irregular intervals.
Water leaks from the inlet into the
tank.
Check if system is leaking.
Water escapes from the pressure
line back into the tank.
Check non-return valve.
Pressure switch defective
Replace pressure switch unit.
The motor runs, but does not
suck up water.
Pump or tank obstructed
Clear obstruction.
Air trapped in pump or vent in
pump housing blocked
Check function of vent valve in
tank. Make sure that carbon filter
is not wet; that vent opening in
pump housing is not blocked.
Outlet or tubing obstructed
Clear obstruction. Check non-re-
turn valve.

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The lifting station is emptied
slowly.
Discharge line too long or with
too many bends
Increase drain line size. Modify
piping to reduce the number of
bends. Make sure that there are
only slight bends.
Pump housing leaking
Replace pump housing (service
part).
Hydraulics or macerator blocked
Check and clean hydraulics and
macerator.
Rattling noise from the lifting sta-
tion, but water is being pumped
out.
Foreign body hitting impeller or
macerator
Remove foreign bodies.
Bad smell coming from the tank
Carbon filter dirty
Replace carbon filter.
The water from the shower or
other device connected to the
lower inlets drains slowly. Back-
flow from lifting station.
Non-return valve in inlet stuck,
does not open, or does not close
sufficiently.
Check non-return valve.
Hydraulics or macerator blocked
Check and clean hydraulics and
macerator.
Starting level has changed
Check and clean the pressure
switch line.
Suction line diameter too small
Use larger diameter pipe.

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Regulations for waste disposal
The Waste Electrical and Electronic Equipment Directive (WEEE Directive, 2012/19/EU) of the EU was
implemented in the German law related to electrical and electronic equipment and appliances.
All WilTec electric devices that fall under the WEEE directive are labelled with the symbol of a crossed-
out wheeled rubbish bin. This symbol indicates that this electric device must not be disposed of with the
domestic waste.
WilTec Technik GmbH is registered with the German registration authority EAR (Stiftung Elektro-
Altgeräte Register) under the WEEE-registration number DE45283704.
Disposal of used electrical and electronic devices (in-
tended for use in the countries of the European Union
and other European countries with a separate waste
collection system for these devices).
The symbol on the packaging or the product itself indi-
cates that this product must not be treated as normal
domestic waste but must be disposed of at a recycling
collection station for electrical and electronic waste.
By disposing of this product correctly, you contribute to
the protection of the environment and the health of your
fellow people. Inappropriate disposal threatens the en-
vironment and health.
Material recycling helps to reduce the consumption of raw materials.
Additional information about the recycling of this product can be provided by your local commune, the
municipal waste disposal facilities, or the store where you purchased the product.
Address:
WilTec Wildanger Technik GmbH
Königsbenden 12 / 28
52249 Eschweiler Germany
Important Note:
Reproduction and any commercial use (of parts) of this operating manual, requires a written permission
of WilTec Wildanger Technik GmbH.