Xstream AC3030B User manual

operation manual
AC3030B
AC3020B
PORTABLE AIR
CAUTION READ THIS MANUAL CAREFULLY before operating or servicing this
air compressor, to familiarize yourself with the proper safety, operation, and standard
operating procedures of this unit. FAILURE TO COMPLY WITH INSTRUCTIONS IN
THIS MANUAL COULD RESULT IN THE VOIDING OF YOUR WARRANTY, AND
PERSONAL INJURY, AND/OR PROPERTY DAMAGE. THE MANUFACTURER
OF THIS AIR COMPRESSOR WILL NOT BE LIABLE FOR ANY DAMAGE
BECAUSE OF FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL.
By following the instructions and recommendations in this manual you will ensure a
longer and safer service life of your air compressor.

2
Introduction
4 Using the Operator’s Manual
4 Specifications
Product Identification
5 Record Identification Numbers
Safety
6 Receipt and Inspection
7 Safety Instructions
7 Hazard Symbols and Meanings
8 Air Tank Warning
8 Fire Warnings
8 Breathable Air Warning
9 Electric Shock Warning
9 Air Tools and Accessories Warning
10 General Safety Information
11 Spraying Precautions
11 Hose Precautions
Components
12 AC3020B
13 AC3030B
Starting
14 Preparation for Starting
Operation
15 Operation and Adjustment
Caution
16 Caution
table of contents

3
table of contents
Maintenance
17 Maintenance
Troubleshooting
18 Troubleshooting
Exploded View
19 AC3020B
20 AC3020B Parts List
21 AC3030B
22 AC3030B Parts List

4
Using the Operator’s manual
Thank you for purchasing our Air Compressor. Your machine is designed
for long life, dependability, and the top performance you demand! Please
take time now to read through this manual so you better understand the
machine’s operation, maintenance and safety precautions.
Everyone who operates this machine must read and understand this
manual. The time you take now will prolong your machine’s life and
prepare you for its safe operation. Enjoy the exceptional performance of
your Air Compressor, the industry leader!
The manufacturer reserves the right to make improvements in design
and/or changes in specifications at any time without incurring any
obligation to install them on units previously sold.
Attention: Read through the complete manual
prior to the initial use of your compressor.
introduction
Item Data
Model AC3020B/AC3030B
Power 2.5HP
Voltage 120V/127V 220V/230V/240V
Frequency 60Hz 50Hz
Motor Poles 2P 2P
Rated Speed 1300 r/min 1100 r/min
Current 15A 8.5A
Delivery 4.3CFM@40psi 3.3CFM@90psi
Discharge Pressure 125 PSI/0.86MPa
Theoretic Discharge
Dischage Discharge
Pressure Discharge
Delivery (at
115PSI/0.8MPa)
8.6CFM/244L/min
Air Outlet Size 1/4”
SPECIFICATIONS

5
product identification
Record Identification Numbers
COMPRESSOR
If you need to contact an Authorized Dealer or Customer Service line
(1-866-770-1711) for information on servicing, always provide the
product model and identification numbers.
You will need to locate the model and serial number for the machine and
record the information in the places provided below.
Date of Purchase:
Dealer Name:
Dealer Phone:
Product Identification Numbers
Model Number:
Serial Number:

6
safety
Receipt and Inspection
Before signing the delivery receipt, inspect for damage and missing parts.
If damage or missing parts are apparent, make the appropriate notation
on the delivery receipt, then sign the receipt. Immediately contact the
carrier for an inspection. All material must be held in the receiving
location for the carrier’s inspection. Delivery receipts that have been
signed without a notation of damage or missing parts are considered
to be delivered “clear.” Subsequent claims are then considered to
be concealed damage claims. Settle damage claims directly with the
transportation company.
If you discover damage after receiving the air compressor (concealed
damage), the carrier must be notified within 15 days of receipt and an
inspection must be requested by telephone with confirmation in writing.
On concealed damage claims, the burden of establishing that the
compressor was damaged in transit reverts back to the claimant. Read
the compressor nameplate to verify it is the model ordered, and read the
motor nameplate to verify it is compatible with your electrical conditions.
Make sure electrical enclosures and components are appropriate.

7
The safety alert symbol ( ) is used with a signal word (DANGER,
CAUTION, WARNING), a pictorial and/or a safety message to alert you
to hazards.
DANGER WILL cause DEATH, SEVERE INJURY or substantial property
damage.
WARNING CAN cause DEATH, SEVERE INJURY or substantial
property damage.
CAUTION WILL or CAN cause MINOR INJURY or property damage.
Save these Instructions
SAFETY RULES
safety
This is the safety alert symbol. It is used to alert
you to potential personal injury hazards. Obey
all safety messages that follow this symbol to
avoid possible injury or death.
explosion
kickback
fall fluid injection moving parts read manual
hot surface wear eye
protection
slippery
fire electric shock toxic fumes
HAzARD SYMBOLS AND MEANINGS
NOTICE indicates a situation that could result in equipment damage.
Follow safety messages to avoid or reduce the risk of injury or death.

8
WARNING
AIR TANK WARNING: Drain liquid from air tank
daily, or after each use, using the drain valve located
on the bottom of the lower air tank. Failure to properly
drain liquid from the tank will cause rust from moisture
buildup, which weakens the tank and could lead to a
violent tank explosion, Periodically inspect the tanks for
unsafe conditions such as corrosion.
Never attempt to repair or make modifications to the tank or its
attachments. Welding, drilling or any other modifications may weaken
the tank, which may result in damage from rupture or explosion. Never
remove or attempt to adjust the pressure switch, safety valve, or other
factory set operating pressures.
WARNING
FIRE WARNING: Avoid dangerous environments. Do
not use compressor near gasoline or other flammable
materials. Keep work area well lit. Normal sparking of
a motor or sparking from grinding metal could ignite
fumes. Do not spray flammable materials in the vicinity
of an open flame or other ignition source, including the
air compressor itself. Do not direct paint or other spray
material towards the compressor.
Read and follow all safely instructions for the material you are spraying.
Be sure to use an approved respirator designed for use with your
specific application.
WARNING
BREATHABLE AIR WARNING: This air compressor in
not designed, nor intended for the supply of breathable
quality air. Air produced by this unit may contain carbon
monoxide or other toxic vapors.
Do not inhale air from the compressor or from a breathing device
connected to it.
safety

9
WARNING
ELECTRIC SHOCK WARNING: When using electric
powered tools, machines or equipment, basic safety
precautions should always be followed to minimize the
risk of electrical shock or personal injury to yourself and
others.
This air compressor is powered by electricity and should never be used
without properly grounded electrical connections. Do not use in wet or
damp locations or expose to rain.
WARNING
AIR TOOLS AND ACCESSORIES WARNING: Do
not exceed the pressure rating of any air tools, spray
guns, air accessories, or inflatables. Excess pressure
can cause them to explode, resulting in serious injury.
Follow the manufacturers recommended pressure
settings for all air tools and air accessories.
WARNING
Do not direct compressed air stream at people or pets.
The powerful compressed air stream can damage
exposed skin and easily propel loose dirt and other
small objects. Always wear eye protection that meets
ANSI Z28.1 specifications.
WARNING
Keep hands and fingers away from exposed metal parts
on a running air compressor. Air compressors generate
significant heat during normal operation, which can
cause serious burns. The compressor will remain hot for
some time after operation and should not be touched or
moved until cool.
safety

10
General Safety Information
Do not operate unit if damaged during shipping, handling or use. Damage
may result in bursting and cause injury or property damage.
Since the air compressor and other components (filters, lubricators,
hoses, etc.) used, make up a high pressure pumping system, the
following safety precautions must be observed at all times:
1. Read all manuals included with this product carefully. Be thoroughly
familiar with the controls and the proper use of the equipment.
2. Follow all local electrical and safety codes
3. Only persons well acquainted with these rules of safe operation
should be allowed to use the compressor.
4. Keep visitors away and NEVER allow children in the work area.
5. Wear safety glasses and use hearing protection when operating the
pump or unit.
6. Do not stand on or use the pump or unit as a handhold.
7. Before each use, inspect compressed air system and electrical
components for signs of damage, deterioration, weakness or leakage.
Repair or replace defective items before using.
8. Check all fasteners at frequent intervals for proper tightness.
WARNING
Compressor parts may be hot even if the unit is
stopped.
9. Keep fingers away from a running compressor; fast moving and hot
parts will cause injury and/or burns.
10. If the equipment should start to abnormally vibrate, STOP the engine/
motor and check immediately for the cause. Vibration is generally a
warning of trouble.
11. To reduce fire hazard, keep engine/motor exterior free of oil, solvent,
or excessive grease. Never remove or attempt to adjust safety valve.
Keep safety valve free from paint and other accumulations.
WARNING
Motors, electrical equipment and controls can cause
electrical arcs that will ignite a flammable gas or vapor.
Never operate or repair in or near a flammable gas or
vapor. Never store flammable liquids or gases in the
vicinity of the compressor.
safety

11
WARNING
Do not spray flammable materials in vicinity of open
flame or near ignition sources including the compressor
unit.
12. Never attempt to repair or modify a tank! Welding, drilling or any
other modification will weaken the tank resulting in damage from
rupture or explosion. Always replace worn or damaged tanks. Drain
liquid from tank daily.
13. Tanks rust from moisture build-up, which weakens the tank. Make
sure to drain tank daily and inspect periodically for unsafe conditions
such as rust formation and corrosion.
14. Fast moving air will stir up dust and debris which may be harmful.
Release air slowly when draining moisture or depressurizing the
compressor system.
Spraying Precautions
15. Do not smoke when spraying paint, insecticides, or other flammable
substances.
16. Use a face mask/respirator when spraying and spray in a well
ventilated area to prevent health and fire hazards.
17. Do not direct paint or other sprayed material at the compressor.
Locate compressor as far away from the spraying area as possible to
minimize overspray accumulation on the compressor.
18. When spraying or cleaning with solvents or toxic chemicals, follow
the instructions provided by the chemical manufacturer.
Hose Precautions
19. Inspect hose before use. Do not exceed working pressure marked
on hose. Do not twist, bend knot, or abrade hose. Do not wrap hose
around body.
20. Keep away from hot surfaces and chemicals.
WARNING
Arcing Parts. Keep the compressor/motor at least 6m
away from explosive vapour.
safety

12
components
Components
AC3020B
1.
2.
3.
4.
5.
6. 7.
8.
11.
10.
9.
1. Feet
2. Tank
3. Pressure Gauge
4. 1/4 Exhaust Valve
5. Handle
6. Network Mask
7. Filter
8. Motor
9. Safety Valve
10. Wheels
11. Drain Plug

13
Components
AC3030B
1.
2.
3.
4.
5.
6.
7. 8.
9.
10.
11.
12.
15.
1. Feet
2. Tank
3. 1/4 Exhaust Valve
4. Stent
5. Pressure Switch
6. Pump Head
7. Filter
8. Network Mask
9. Motor
14.
13.
10. Pressure Gauge
11. Safety Valve
12. 3/4 Exhaust Valve
13. Handle
14. Wheels
15. Drain Plug
components

14
starting
Starting
PREPARATION FOR STARTING
1. The place to set the compressor should be clean, dry and
ventilated.
2. Keep the oil level in the red circle leveler.
3. Recommend compressor oil use L-DAB68 over 10º,and use
L-DAB46 below 10º.

15
operation
Operation
OPERATION AND ADJUSTMENT
The output pressure of compressed air can be adjusted by regulating
valve. Pull up the knob of regulation valve and turn it clockwise or
counterclockwise to increase or decrease the pressure
Pressure
Switch
Pressure
Gauge
Safety
Valve
Regulating
Valve
Bleeder
Valve
Button
Handle
ON/OFF

16
Breath
Pipe
Air Filter Oil-hole
FIG.3
caution
Caution
1. Put the cover off first and put on the breath pipe and air filter before
the compressor run (Fig.3).
2. Never unscrew any connecting part when the tank is in pressure
condition.
3. Never disassemble any electrical part before disconnecting the plug.
4. Never adjust the safety valve carelessly.
5. Never use the compressor in place where voltage is too low or too
high.
6. Never disconnect the plug to stop compressor, set the switch knob
in position off instead.
7. If the release valve doesn’t work as motor stopped, find the cause
immediately so as not to damage motor.
8. Lubricating oil must be clean, oil level should be kept in the score of
oil ruler.
9. Disconnect the plug to cut off power supply and open the outlet
valve.

17
maintenance
Maintenance
1. Clean crankcase and renew lubricating oil after the first 10 working
hours.
2. Clean the oil level after every 20 working hours, and replenish if
necessary (Fig.4)
3. Open drain cock under the tank to exhaust condensate after every
60 working hours.
4. Clean crankcase and renew the oil, clean air filter, and check safety
valve and pressure gauge after every 120 working hours.
Oil-hole
FIG.4

18
troubleshooting
Troubleshooting
Trouble Possible causes Remedies
Sticking of main
compressor
1. Moving parts burnt
due to the oil insufficient
2. Moving parts
damaged, or stuck by
foreign body.
Check crankshaft,
bearing, connecting
rod, piston, piston ring,
etc, And replace if
necessary.
Terrible shake or
abnormal noise
1. Connecting part
loosed
2. Foreign body got into
main compressor
3. Piston knocking valve
seat
4. Moving parts seriously
worn
1. Check and retighten
2. Check and clean
away
3. Replace with thicker
paper gasket
4. Repair or replace
Pressure
insufficient
or discharge
capacity
decreased
1 Motor running too slow
2. Air filter chocked up
3. Leakage of safety valve
4. Leakage of discharge
pipe
5. Sealing gasket
damaged
6. Valve plate damaged,
carbon buildup or stuck.
7. Piston ring and
cylinder worn or
damaged
1. Check and remedy
2. Clean or replace the
cartridge
3. Check and adjust
4. Check and repair
5. Check and replace
6. Replace and clean
7. Repair or replace
The oil
Consumption too
excessive
1. Oil level too high
2. Breath pipe chocked
up
3. Piston ring and
cylinder worn or
damaged
1. Keep the level within
set range
2. Check and clean
3. Repair or replace

19
exploded view
Exploded View
AC3020B

20
exploded view
Item Description Qty
1 Bolt M6 x 45 8
2 Spring washer 6 8
3 Three angle connector 1
4 Cylinder head 2
5 Cylinder head gasket 2
6 Valve plate 4
7 Valve slice 4
8 Aluminum foil 2
9 Valve gasket 2
10 Cylinder Φ65 2
11 Cylinder gasket 2
12 Piston ring 4
13 Oil scraper ring Φ65 x 3 2
14 Piston Φ65 x 35.5 2
15 Piston pin 2
16 Circlip Φ14 4
17 Connecting rod 2
18 Breath pipe 1
19 Crankcase 1
20 Right-angle connector 1
21 Oil leveler G1/2 1
22 Oil discharge screw 1
23 Nut M8 16
24 Spring washer 8 21
25 Screw M8 x 32 8
26 Bearing 6204-2RS 1
27 Crank 1
28 Bearing 6205-2RS 1
29 Sealing ring 1
30 Fasten plate 1
31 Bearing bracket 1
32 Bolt M8 x 25 12
33 Washer 10 2
34 Nut M10 2
Item Description Qty
35 Motor 1
36 Discharge pipe 1
37 One-way valve 1
38 Right-angle connector
Rp1/8
1
39 Release pipe 1
40 Tank 1
41 Wheel 2
42 Motor belt wheel 1
43 Axle 2
44 Washer 8 4
45 Bolt M8 x 30 2
46 Screw M5 x 35 4
47 Washer 5 4
48 Plastic mat 8
49 Net 1
50 Belt 1
51 Compressor belt wheel 1
52 Drain valve 1/4” 1
53 Washer foot subassembly 2
54 Handle 1
55 M8 x 8 4
56 Power cord 1
57 Power cord 1
58 Nut 1/2” 1
59 Pressure switch 1
60 Safety valve 1
61 1/4 1
62 Regulator valve 1
63 Coupler 1
64 Pressure gauge 1
65 Pressure gauge 1
66 Air filter 2
67 Connected pipe 1