Xycom KPM Series User manual

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2007XYCOM AUTOMATION, LLC. Printed in the United States of America
KPM(T) Monitor Series
Flat Panel Industrial Monitors
User Manual for the
5012KPM(T) and
5015KPM(T)
models
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KPM(T) Series Flat Panel Industrial Monitor Revision
143448(D)
Revision Description Date
A Manual Released 03/04
B TIR caution added 06/04
C Clarified front panel frame, glass and overlay in Tables 1-1 & 1-2 08/04
D Name change, correct where applicable with document 04/07
Part Number 143448(D)
Trademark Information
Xycom and Xycom Automation are trademarks of Xycom Automation, L.L.C.
Xycom Automation, L.L.C. now is referred to as Pro-face through a D.B.A. The Pro-face name and logo will
replace the Xycom name and logo on all documents where possible.
Pro-face is a trademark of Digital Electronics Corporation.
Brand or product names are trademarks or registered trademarks of their respective owners. Intel and
Pentium are registered trademarks and Celeron is a trademark of Intel Corporation. Windows, Windows NT,
and Windows XP are registered trademarks of Microsoft Corporation in the U.S. and in other countries.
Copyright Information
This document is copyrighted by Xycom Automation, L.L.C. (Xycom) and shall not be reproduced or copied
without expressed written authorization from Xycom Automation, L.L.C.
The information contained within this document is subject to change without notice. Pro-face does not
guarantee the accuracy of the information.
United States FCC Part 15, Subpart B, Class A EMI Compliance Statement:
NOTE: This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not
installed and used in accordance with the instruction manual, may cause harmful interference to
radio communications. Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at the user’s
expense.
For European Users – WARNING:
This is a Class A product. In a domestic environment this product may cause radio interference in
which case the user may be required to take adequate measures.
INSTALLATION – Electromagnetic Compatibility WARNING:
The connection of non-shielded equipment interface cables to this equipment will invalidate FCC
EMI and European Union EMC compliance and may result in electromagnetic interference and/or
susceptibility levels which are in violation of regulations applying to the legal operation of this
device. It is the responsibility of the system integrator and/or user to apply the following directions
relating to installation and configuration:
All interface cables must include shielded cables. Braid/foil type shields are recommended.
Communication cable connectors must be metal, ideally zinc die-cast backshell types, and
provide 360-degree protection about the interface wires. The cable shield braid must be
terminated directly to the metal connector shell; ground drain wires alone are not adequate.
Protective measures for power and interface cables as described within this manual must be
applied. Do not leave cables connected to unused interfaces or disconnected at one end.
Changes or modifications to this device not expressly approved by the manufacturer could
void the user’s authority to operate the equipment..
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i143448 (D)
Table of Contents
CHAPTER 1 – INTRODUCTION ...................................................................................................................................1
PRODUCT OVERVIEW ....................................................................................................................................................1
STANDARD FEATURES ...................................................................................................................................................1
Front Panel Controls ..............................................................................................................................................2
Back Panel.............................................................................................................................................................5
UNPACKING THE UNIT....................................................................................................................................................7
QUICK STARTUP ...........................................................................................................................................................8
CHAPTER 2 – INSTALLATION.....................................................................................................................................9
INSTALLATION OVERVIEW...............................................................................................................................................9
SYSTEM CUTOUT DIMENSIONS .....................................................................................................................................11
5012KPM(T).........................................................................................................................................................11
5015KPM(T).........................................................................................................................................................12
POWER MANAGEMENT.................................................................................................................................................13
System Power......................................................................................................................................................13
Excessive Heat ....................................................................................................................................................14
Electrical Noise ....................................................................................................................................................14
Line Voltage Variation ..........................................................................................................................................15
General Compatibility Issues ...............................................................................................................................15
XVME COMPATIBILITY ISSUES .....................................................................................................................................16
USING A TOUCH SCREEN .............................................................................................................................................16
CUSTOM LOGO ...........................................................................................................................................................17
CREATING CUSTOM KEYPAD INSERTS ...........................................................................................................................17
HAZARDOUS LOCATIONS INSTALLATION .........................................................................................................................23
Safety Agency Approval.......................................................................................................................................24
Definitions ............................................................................................................................................................25
Class I Locations..................................................................................................................................................25
Class II Locations.................................................................................................................................................25
Division 1 Locations .............................................................................................................................................25
Division 2 Locations .............................................................................................................................................26
Groups .................................................................................................................................................................26
Enclosures ...........................................................................................................................................................27
Power Switch .......................................................................................................................................................27
Cable Connections...............................................................................................................................................28
Hazardous Locations Control Drawing.................................................................................................................29
Operation and Maintenance.................................................................................................................................30
CHAPTER 3 – MONITOR SETTINGS .........................................................................................................................31
ON SCREEN DISPLAY (OSD) SWITCH...........................................................................................................................31
MODE AND IMAGE ADJUSTMENT ...................................................................................................................................31
OSD Functions.....................................................................................................................................................32
Reset Factory Default Settings.............................................................................................................................34
ANALOG RGB INTERFACE SPECIFICATIONS ...................................................................................................................34
GRAPHIC MODES ........................................................................................................................................................35
CHAPTER 4 – OPERATOR INPUT.............................................................................................................................36
INSTALLING THE TOUCH SCREEN DRIVER ......................................................................................................................36
CALIBRATING THE TOUCH SCREEN................................................................................................................................37
USING A POINTING DEVICE WITH A TOUCH SCREEN FOR DOS.........................................................................................37
CHAPTER 5 – KEYPAD UTILITY PROGRAM............................................................................................................38
LOADING THE KEYPAD UTILITY .....................................................................................................................................38
USING THE KEYPAD UTILITY .........................................................................................................................................38
STARTUP....................................................................................................................................................................39
MAIN MENU................................................................................................................................................................39
Exit .......................................................................................................................................................................40
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ii 143448 (D)
Files Menu ...........................................................................................................................................................40
Macros Menu .......................................................................................................................................................41
Upload Menu........................................................................................................................................................43
Download Menu ...................................................................................................................................................43
Utilities Menu........................................................................................................................................................44
UTILITY BATCH MODE..................................................................................................................................................44
KEYPAD SCAN CODES .................................................................................................................................................45
CHAPTER 6 – MAINTENANCE ..................................................................................................................................48
GENERAL PREVENTIVE MAINTENANCE...........................................................................................................................48
Fuse Replacement...............................................................................................................................................48
TROUBLESHOOTING.....................................................................................................................................................48
Before Contacting Technical Support...................................................................................................................48
PRODUCT REPAIR PROGRAM .......................................................................................................................................49
KPM(T) SERIES FRONT PANEL FRAME.........................................................................................................................50
Chemicals Compatible with Frame.......................................................................................................................50
Front Panel Overlay .............................................................................................................................................51
Chemicals Compatible with Overlay.....................................................................................................................51
Compatible Cleaning Agents for Overlay .............................................................................................................51
Chemicals Not Compatible with Overlay ..............................................................................................................51
APPENDIX A – TECHNICAL SPECIFICATIONS........................................................................................................52
HARDWARE SPECIFICATIONS........................................................................................................................................52
ENVIRONMENTAL SPECIFICATIONS ................................................................................................................................53
APPENDIX B – PINOUTS ...........................................................................................................................................54
VGA INPUT CONNECTOR.............................................................................................................................................54
SERIAL INTERFACE......................................................................................................................................................54
Touch Screen RS-232 Output Connector ............................................................................................................55
USB INPUT/OUTPUT CONNECTOR................................................................................................................................55
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1143448 (D)
Chapter 1 – Introduction
Product Overview
Pro-face/Xycom industrial flat panel monitors offer state-of-the-art performance
and features while meeting the rigorous requirements of the plant floor. Pro-face/
Xycom’s 5012KPM(T) and 5015KPM(T) high-resolution flat panel displays reflect
the latest technology and are contained within a rugged housing with a resistive membrane
touch screen, an integral pointing device, and an integral full alphanumeric keypad.
The 5012KPM(T) and 5015KPM(T) are UL508 listed, CE compliant and UL listed
for use in Class I & II Division 2 Hazardous Locations.
The front panel is sealed to NEMA TYPE 4/4x/12 (UL 50) standards and is protected
by an impact-resistant shield. UL listed for Hazardous Locations: Class I, Division 2,
Groups A, B, C; Class II, Division 2, Groups F and G (pending).
Standard Features
The KPM(T) monitor comes with the following standard features:
•
••
• Rear IBM® PS/2 keyboard port and mouse port
•
••
• Front PS/2 keyboard/mouse port and front USB port
•
••
• Diagnostic LEDs
– Power
– Input
•
••
• Analog RGB video interface
•
••
• Analog resistive touch screen with RS-232 interface
•
••
• Die-cast aluminum front bezel
•
••
• Shallow mounting depths – 2.32”on 5012KPM(T) and 2.17” on
5015KPM(T)
•
••
• 100-240V AC or optional 24V DC input power
•
••
• Front panels meet NEMA 4/4X/12 and IP65 specifications when panel
mounted
•
••
• UL Listed for use in Class I and Class II, Division 2 Hazardous Locations,
Groups A, B, C, D, F, and G
•
••
• UL 508 Listed
•
••
• 40 relegendable function keys (74 with the F/A function)
•
••
• Numeric, PC control, and alpha keypads
•
••
• Integrated mouse
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KPM(T) Series Flat Panel Industrial Monitor Chapter 1 – Introduction
2 143448 (D)
The 5012KPM(T) has a 12.1" TFT SVGA color LCD, which supports resolutions up
to 800x600 @75Hz. The 5015KPM(T) has a 15” TFT XGA, which supports
resolutions up to 1024x768 @ 75Hz.
The figures and tables on the next several pages illustrate the internal and external
components of the front and back panels to help you locate the features of the
KPM(T) monitors.

Figure 1-1 shows the front panel controls for the KPM(T) monitors. Table 1-1
outlines the front panel control functions.
Figure 1-1. 5012KPM(T)& 5015KPM(T) Front Panel Controls
The 5012KPM(T) and 5015KPM(T) feature function keys on either side of the flat
panel display (PF1-PF20), function keys below the display (F1-F20), a numeric
keypad, window keys, a curser control keypad, power LED, input LED, industrial
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KPM(T) Series Flat Panel Industrial Monitor Chapter 1 – Introduction
3 143448 (D)
mouse/keyboard and USB ports. All keypad keys are reprogrammable1, except the
F/A key, and all function keys are relegendable2. See Chapter 5 for more details.
Caution
Leaving your TFT LCD display on constantly can result in temporary image retention
(TIR). TIR can be avoided by using a screen saver, enabling the idle/doze timeout
feature, or by turning off the display when it is not in use.
Table 1-1. 5012KPM(T) & 5015KPM(T) Front Panel Controls Functions
Feature Description
Front Panel The front panel has four components: a display; strengthened glass
covering the display; a frame in which the display and the glass are
mounted; and the polyester overlay attached to both the glass and the
frame.
The 5012KPM(T) has a 12.1" TFT LCD flat panel. The 5015KPM(T) has a
15" TFT LCD flat panel.
The strengthened glass covering the display is intended to withstand
normal operating conditions. In the event of damage to the glass, the
overlay will protect the user from any glass shards.
For more information abut the frame or the overlay, see Chapter 6 –
Maintenance.
Diagnostic LEDs Following is a description of the diagnostic LEDs and their meanings:
Power GREEN when the system has power.
Disk LED is not active on the 5012KPM(T) and 5015KPM(T).
COM LED is not active on the 5012KPM(T) and 5015KPM(T).
Input GREEN when the unit has a touch screen (LED gets brighter
when a touch input is detected) or a key is pressed.
Fault LED is not active on the 5012KPM(T) and 5015KPM(T).
Brightness Control These buttons adjust the brightness of the backlights. The right button
increases the brightness and the left button decreases the brightness.
Port Access
The 5012KPM(T) and 5015KPM(T) feature front panel access to a PS/2 keyboard/mouse port and a USB 1.1 or 2.0 port (depending on capabilities
of the host).
These front access connections on the 5012KPM(T) and 5015KPM(T)
are nonincendive circuits and may be used safely in Class I Division 2,
Groups A, B, C, & D and in Class II Division 2, Groups F & G
applications in which the peripheral electrical characteristics comply
with the Hazardous Locations Control Drawing on page 29.
1All keypad keys can be programmed to perform any function necessary.
2You are able to create your own, custom keypad inserts to reflect any reprogramming you may have done.
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KPM(T) Series Flat Panel Industrial Monitor Chapter 1 – Introduction
4 143448 (D)
Table 1-1. 5012KPM(T) & 5015KPM(T) Front Panel Controls Functions
Feature Description
74-Key Keypad The 5012KPM(T) and 5015KPM(T) keypads feature:
• Alpha, numeric and control keys
• 40 relegendable function keys
• All keys reprogrammable (except the F/A key)
Integrated Mouse The 5012KPM(T) & 5015KPM(T) feature a 2-button integrated mouse.
See Chapter 5, Keypad Utility Program, for detailed instructions on programming the
keypad. See Chapter 2, Installation, for detailed instructions on creating custom
keypad inserts.
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KPM(T) Series Flat Panel Industrial Monitor Chapter 1 – Introduction
5 143448 (D)

Figure 1-2 shows a view of the KPM(T) monitor back panel. Figure 1-3 shows the
bottom edge of the back panel, where the connectors are located.
Figure 1-2. 5012KPM(T) & 5015KPM(T) Back Panel, straight view
Figure 1-3. 5012KPM(T) & 5015KPM(T) Back Panel, bottom view
The back panel contains the OSD controls, the power connector, a video input
connector, a pass-thru USB port (B-style connector), the serial touchscreen output
connector, and the local and host ports for an external mouse and keyboard. The
input range for the power supply is 100-240 VAC, 50-60 HZ, or 18-32 VDC.
Appendix A contains more information about the power connector pinouts.
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