Xycom 9465 PC/AT User manual

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9465/9465KPM
PC/ATFlat Panel
Industrial Computer
P/N 118369-001E


1998 XYCOM, INC. Printed in the United States of America
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Xycom Revision Record
Revision Description Date
A Manual Released 5/97
B Manual Updated 9/97
C Manual Updated 1/98
D Manual Updated 8/98
E Pentium II updates 11/98
Trademark Information
Brand or product names are registered trademarks of their respective owners.
Windows is a registered trademark of Microsoft Corp. in the United States and other countries.
Copyright Information
This document is copyrighted by Xycom Incorporated (Xycom) and shall not be reproduced or copied without expressed written
authorization from Xycom.
The information contained within this document is subject to change without notice. Xycom does not guarantee the accuracy of the
information and makes no commitment toward keeping it up to date.
United States FCC Part 15, Subpart B, Class A EMI Compliance Statement:
NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the
FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not
installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation
of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the
interference at his own expense.
For European Users:
WARNING
This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be
required to take adequate measures.
INSTALLATION: Electromagnetic Compatibility WARNING
The connection of non-shielded equipment interface cables to this equipment will invalidate FCC EMI and European Union EMC
compliance and may result in electromagnetic interference and/or susceptibility levels which are in violation of regulations which
apply to the legal operation of this device. It is the responsibility of the system integrator and/or user to apply the following
directions which relate to installation and configuration:
1. All interface cables must include shielded cables. Braid/foil type shields are recommended. Communication cable connectors
must be metal, ideally zinc die-cast backshell types, and provide 360 degree protection about the interface wires. The cable
shield braid must be terminated directly to the metal connector shell, ground drain wires alone are not adequate.
2. For systems other than Pentium II logic board (AHIP6+): In those cases where an external mouse is used, the snap-on ferrite
bead provided (P/N 116046) must be installed on the mouse cable at the host end in order to comply with relevant EMI
regulations.
3. Protective measures for power and interface cables as described within this manual must be applied. Do not leave cables
connected to unused interfaces or disconnected at one end. Changes or modifications to this device not expressly approved
by the manufacturer could void the user’s authority to operate the equipment.
4. EMC compliance is, in part, a function of PCB design. Third party add-on AT/XT peripheral PCB assemblies installed within
this apparatus may void EMC compliance. FCC/CE compliant PCB assemblies should always be used where possible.
XYCOM can accept no responsibility for the EMC performance of this apparatus after system integrator/user installation of
PCB assemblies not manufactured and/or expressly tested and approved for compliance by XYCOM. It is the responsibility of
the system integrator/user to ensure that installation and operation of such devices does not void EMC compliance.
xycom
Technical Publications Department
750 North Maple Road
Saline, MI 48176–1292
734-429-4971 (phone)
734-429-1010 (fax)
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i
Table of Contents
Chapter 1 – Introduction..........................................................................................................................1-1
Product Overview..................................................................................................................................................1-1
Standard Features...................................................................................................................................................1-1
With AHIP5+ board............................................................................................................................................1-1
With AHIP6+ board............................................................................................................................................1-1
On all units..........................................................................................................................................................1-1
Optional Features...................................................................................................................................................1-2
Unpacking the System ...........................................................................................................................................1-3
Quick Start-up........................................................................................................................................................1-4
Chapter 2 – Testing..................................................................................................................................2-5
Preparing for the Tests...........................................................................................................................................2-5
Running the Tests ..................................................................................................................................................2-7
Chapter 3 – Installation............................................................................................................................3-1
System Components...............................................................................................................................................3-1
9465 Front Panel....................................................................................................................................................3-1
9465KPM Front Panel...........................................................................................................................................3-3
I/O Panel................................................................................................................................................................3-5
Back Panel.............................................................................................................................................................3-7
Bottom Panel .........................................................................................................................................................3-7
Power Panel...........................................................................................................................................................3-8
Installation Options................................................................................................................................................3-9
Internal Hardware Options.....................................................................................................................................3-9
DRAM and Additional DRAM Single In-Line Memory Modules (SIMMs)......................................................3-9
PC/AT or PCI Boards.........................................................................................................................................3-9
External Hardware Options..................................................................................................................................3-10
Externally Mounted Floppy Drive ....................................................................................................................3-10
Front Access Keyboard and Floppy Connectors...............................................................................................3-12
Serial AUX .......................................................................................................................................................3-14
Creating a Custom Logo......................................................................................................................................3-14
9465..................................................................................................................................................................3-14
9465KPM..........................................................................................................................................................3-14
Creating Custom Keypad Inserts (9465KPM only) .............................................................................................3-15
Installing Operating Systems ...............................................................................................................................3-17
Installing Drivers .................................................................................................................................................3-18
Ethernet Drivers...................................................................................................................................................3-18
Video Drivers ......................................................................................................................................................3-19
Touchscreen Drivers............................................................................................................................................3-19
CD-ROM Drivers ................................................................................................................................................3-19
Miscellaneous Drivers .........................................................................................................................................3-19
Using a Touchscreen............................................................................................................................................3-20
Using a Pointing Device with a Touchscreen ......................................................................................................3-21
Specifying the Port...............................................................................................................................................3-21
Calibrating the Touchscreen................................................................................................................................3-21
Video Expansion..................................................................................................................................................3-21
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9465/9465KPM System Manual
ii
Mounting Considerations.....................................................................................................................................3-23
Enclosures............................................................................................................................................................3-24
System Power ......................................................................................................................................................3-24
Excessive Heat.....................................................................................................................................................3-25
Electrical Noise....................................................................................................................................................3-25
Line Voltage Variation ........................................................................................................................................3-26
Creating a Power Cable .......................................................................................................................................3-26
AC Power Cable ...............................................................................................................................................3-26
Cable Retainer Bracket .....................................................................................................................................3-28
DC Power Cable ...............................................................................................................................................3-28
Mounting the Unit................................................................................................................................................3-29
System Cutout Dimensions..................................................................................................................................3-30
Hazardous Locations Installations.......................................................................................................................3-30
Definitions ...........................................................................................................................................................3-32
Class I Locations...............................................................................................................................................3-32
Class II Locations .............................................................................................................................................3-32
Division 1 Locations.........................................................................................................................................3-32
Division 2 Locations.........................................................................................................................................3-33
Groups...............................................................................................................................................................3-33
Power Switch.......................................................................................................................................................3-33
Cable Connections...............................................................................................................................................3-34
Operation and Maintenance.................................................................................................................................3-34
Safety Agency Approval......................................................................................................................................3-35
Chapter 4 – Keypad Utility Program (9465KPM)....................................................................................4-1
Loading the Keypad Utility....................................................................................................................................4-1
Using the Keypad Utility.......................................................................................................................................4-1
Startup....................................................................................................................................................................4-2
Utility Batch Mode ................................................................................................................................................4-2
Main Menu.............................................................................................................................................................4-2
Exit ........................................................................................................................................................................4-2
Files Menu.............................................................................................................................................................4-2
Macros Keypad Type Menu...................................................................................................................................4-3
Macros Edit Menu .................................................................................................................................................4-4
Upload Menu.........................................................................................................................................................4-5
Download Menu ....................................................................................................................................................4-6
Utilities Menu........................................................................................................................................................4-6
Keypad Scan Codes...............................................................................................................................................4-6
Chapter 5 – Maintenance.........................................................................................................................5-1
Preventive Maintenance.........................................................................................................................................5-1
Fuse Replacement..................................................................................................................................................5-1
Fan Filter Replacement..........................................................................................................................................5-2
Chemical Compatibility.........................................................................................................................................5-2
Compatible Lubricants...........................................................................................................................................5-3
Compatible Cleaning Agents .................................................................................................................................5-4
Noncompatible Cleaning Agents ...........................................................................................................................5-4
Spare Parts List......................................................................................................................................................5-4
Product Repair Program/Returning a Unit to Xycom ............................................................................................5-6
Appendix A – Technical Specifications................................................................................................A-1
Hardware Specifications....................................................................................................................................... A-1
Environmental Specifications ............................................................................................................................... A-2
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Chapter 1– Introduction
iii
Appendix B – Block Diagrams...............................................................................................................B-1
Appendix C – Pinouts.............................................................................................................................C-1
Keyboard Port Connectors.....................................................................................................................................C-1
Aux Port Connector ...............................................................................................................................................C-1
Dual USB Connector (USB1)................................................................................................................................C-1
Parallel Port Connector (LPT1).............................................................................................................................C-2
Serial Port Connectors...........................................................................................................................................C-2
COM1....................................................................................................................................................................C-2
COM2....................................................................................................................................................................C-3
VGA Connector.....................................................................................................................................................C-3
External Floppy Connector....................................................................................................................................C-4
Appendix D – Replacing Flat Panel Display Bulbs..............................................................................D-1
Sharp 15-inch TFT Flat Panel Display (#LQ15X01W)....................................................................................... D-1
Kyocera 15-inch STN Flat Panel Display (#KCT10276BSTT) ........................................................................... D-3
Sharp 13.8-inch TFT Flat Panel Display (#LQ14X03)........................................................................................ D-4
Kyocera 12.1-inch STN Flat Panel Display (#KCB8060BSTT) .......................................................................... D-5
Sharp 12.1-inch TFT Flat Panel Display (#LQ12S41) ......................................................................................... D-7
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1-1
Chapter 1 – Introduction
Product Overview
The 9465 and 9465KPM PC/AT™flat panel industrial computers combine a PC/AT
computer with a flat panel display to offer a powerful, compact package for the factory
floor and other harsh environments. The 9465 and 9465KPM feature an open architec-
ture to meet a wide variety of applications that require both a powerful PC and a durable
industrial front panel. The systems integrate a computer card cage, mass storage, display,
and power supply in a truly industrial form.
The 9465 is a PC/AT with a display only (touchscreen optional). The 9465KPM is a
PC/AT with a display, integrated keypads, and an integrated mouse.
The front panels of both systems are sealed to NEMA 4/4X/12, and the flat panel display
is protected by an impact-resistant shield.
The system’s modular design allows easy access to expansion boards, jumpers, power
supply, flat panel display, and disk drives.
Standard Features
With AHIP5+ board
•Pentium® technology
•PCI 64 bit video controller, 2 MB video RAM
•PCI local-bus IDE controller
•Two 72-pin EDO DRAM SIMMs that support 8, 16, 32, 64, and 128 MB options
With AHIP6+ board
•Celeron ® or Pentium II technology
•PCI 64 bit video controller, 2 MB video RAM
•PCI local-bus IDE controller
•Two 168-pin SDRAM DIMMs that support 32, 64, 128, and 256 MB options
•Two USB ports
•100MHz front side bus with Pentium II processors
On all units
•Two serial COM ports
•RS-232
•RS-232 or RS-485
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9465/9465KPM System Manual
1-2
•Flat panel display
•15-inch STN flat panel, 1024x768 resolution (9465)
•12.1-inch STN flat panel, 800x600 resolution (9465KPM)
•Parallel port
•VGA port
•Flash BIOS
•9-inch mounting depth
•3.5-inch internal, side access floppy drive
•Six AT-bus full-length expansion slots
•Four ISA slots
•One ISA or PCI slot
•One PCI (4.8” maximum length with AHIP6+ board)
•IR Port (IrDA and ASKIR compatible)
•Rear PS/2 keyboard port and AUX port (also a front PS/2 keyboard port on
9465KPM)
•Status LEDs
•Power
•Disk
•Com
•Input
•3.5-inch internal IDE hard drive
•MS-DOS®
•Front panel sealed to meet NEMA 4/4X/12 specifications when panel mounted in a
suitable fire and electrical enclosure.
•Approved for use in Class I, Division 2 hazardous locations
•Autosensing AC power supply
•Side power connector with retainer bracket
Optional Features
•Touchscreen—resistive technology with less than 1.5% linearity error
•24 VDC power supply (not with AHIP6+ board)
•Larger IDE hard drives and solid state drives
•9465KPM
•40 relegendable function keys (80 with the F/A function)
•Numeric, PC control, and alpha keypads
•Integrated mouse
•Flat-panel display
•15.0-inch TFT flat panel (9465)
•13.8-inch TFT flat panel (9465 and 9465KPM)
•12.1-inch TFT flat panel (9465KPM)
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Chapter 1– Introduction
1-3
•CD-ROM (internal)
•Pre-installed PCI 10/100 Base-T Ethernet card
•External floppy drive 9000-EXF
•Front mount floppy kit 9000-FFK
•Front access panel for floppy port and keyboard port 9000-FKA
•Microsoft® Windows® version 3.11 4100 WIN
•Preloaded Microsoft Windows 95 or Windows NT® operating system
Unpacking the System
When you remove the system from its box, verify that you have the parts listed below.
Save the box and inner wrapping in the event you need to reship the unit.
•9465 or 9465KPM unit
•AC power connector
•Power connector retainer bracket with AC power supply
•Plastic p-clamp for DC power cable strain relief
•Sixteen 10-32 hex nuts (2 spares)
•Clip-on Ferrite for AUX cables
•Documentation kit, which includes:
•Diagnostic software disk (only on units shipped with DOS)
•VGA utility disk
•9465/9465KPM manual
•CPU manual
•Business reply card
If you ordered the system with a touchscreen installed, you will also receive a touch-
screen driver disk and manual. If you ordered a CD-ROM installed, you will receive the
drivers disk. If you ordered a 9465KPM, you will receive a mouse disk and manual.
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