Xylem Goulds AquaBoost Advanced User manual

INSTRUCTION MANUAL
10-001-326
AquaBoost Advanced Pumping
Packages

Table of Contents
1 Introduction and Safety..............................................................................................................3
1.1 Introduction.......................................................................................................................... 3
1.2 Safety..................................................................................................................................... 3
1.2.1 Safety terminology and symbols.................................................................................3
1.2.2 Protecting the environment.........................................................................................4
1.3 User safety.............................................................................................................................4
1.3.1 Wash the skin and eyes................................................................................................5
2 Transportation and Storage...................................................................................................... 6
2.1 Examine the delivery........................................................................................................... 6
2.1.1 Examine the package................................................................................................... 6
2.1.2 Examine the unit............................................................................................................6
2.2 Transportation guidelines...................................................................................................6
2.2.1 Lifting methods............................................................................................................. 6
2.3 Storage guidelines...............................................................................................................6
2.3.1 Long-term storage........................................................................................................ 6
3 Product Description....................................................................................................................8
3.1 General description............................................................................................................. 8
3.1.1 Operational limits......................................................................................................... 8
3.1.2 Package information.....................................................................................................8
3.2 Nameplate information....................................................................................................... 9
4 Installation................................................................................................................................. 11
4.1 Field connections...............................................................................................................11
4.1.1 Field piping diagrams................................................................................................ 12
4.1.2 Wiring diagrams......................................................................................................... 14
4.2 ground (earth) connections..............................................................................................15
4.3 Pump package location guidelines................................................................................. 16
4.4 Foundation requirements.................................................................................................16
4.5 Level the base on a concrete foundation ...................................................................... 16
4.6 Connect the optional storage tank..................................................................................17
4.7 Connect the optional low-suction pressure switch....................................................... 17
4.8 Piping checklist.................................................................................................................. 18
5 Commissioning, Startup, Operation, and Shutdown.......................................................... 20
5.1 Preparation for startup...................................................................................................... 20
5.1.1 Final installation checks............................................................................................. 20
5.1.2 Final adjustments........................................................................................................21
5.2 Pump package operation description............................................................................ 22
5.2.1 Variable speed operation.......................................................................................... 22
6 Maintenance..............................................................................................................................23
6.1 Precautions......................................................................................................................... 23
6.2 Monthly maintenance........................................................................................................23
7 Troubleshooting....................................................................................................................... 24
7.1 Pump station troubleshooting......................................................................................... 24
7.1.1 The pump station does not power up..................................................................... 24
7.1.2 The station powers up, but the pumps do not run.................................................24
Table of Contents
AquaBoost Advanced Pumping Packages INSTRUCTION MANUAL 1

7.1.3 The pumps run but do not build desired pressure................................................ 25
7.1.4 The pump station experiences excessive vibration............................................... 26
7.1.5 The pump station does not shut down and no water is used...............................26
7.1.6 The pump station cycles or hunts erratically...........................................................27
8 Other Relevant Documentation or Manuals......................................................................... 28
8.1 Manuals for AquaBoost components..............................................................................28
9 Product Warranty......................................................................................................................29
Table of Contents
2 AquaBoost Advanced Pumping Packages INSTRUCTION MANUAL

1 Introduction and Safety
1.1 Introduction
Purpose of this manual
The purpose of this manual is to provide necessary information for:
• Installation
• Operation
• Maintenance
CAUTION:
Read this manual carefully before installing and using the product. Improper use of the
product can cause personal injury and damage to property, and may void the warranty.
NOTICE:
Save this manual for future reference, and keep it readily available at the location of the
unit.
1.2 Safety
WARNING:
• The operator must be aware of safety precautions to prevent physical injury.
• Operating, installing, or maintaining the unit in any way that is not covered in this
manual could cause death, serious personal injury, or damage to the equipment. This
includes any modification to the equipment or use of parts not provided by Xylem. If
there is a question regarding the intended use of the equipment, please contact a
Xylem representative before proceeding.
• Do not change the service application without the approval of an authorized Xylem
representative.
CAUTION:
You must observe the instructions contained in this manual. Failure to do so could result
in physical injury, damage, or delays.
1.2.1 Safety terminology and symbols
About safety messages
It is extremely important that you read, understand, and follow the safety messages and
regulations carefully before handling the product. They are published to help prevent
these hazards:
• Personal accidents and health problems
• Damage to the product and its surroundings
• Product malfunction
Hazard levels
Hazard level Indication
DANGER:
A hazardous situation which, if not avoided, will result in
death or serious injury
1 Introduction and Safety
AquaBoost Advanced Pumping Packages INSTRUCTION MANUAL 3

Hazard level Indication
WARNING:
A hazardous situation which, if not avoided, could result
in death or serious injury
CAUTION:
A hazardous situation which, if not avoided, could result
in minor or moderate injury
NOTICE:
Notices are used when there is a risk of equipment
damage or decreased performance, but not personal
injury.
Special symbols
Some hazard categories have specific symbols, as shown in the following table.
Electrical hazard Magnetic fields hazard
Electrical Hazard: CAUTION:
1.2.2 Protecting the environment
Emissions and waste disposal
Observe the local regulations and codes regarding:
• Reporting of emissions to the appropriate authorities
• Sorting, recycling and disposal of solid or liquid waste
• Clean-up of spills
Exceptional sites
CAUTION: Radiation Hazard
Do NOT send the product to Xylem if it has been exposed to nuclear radiation, unless
Xylem has been informed and appropriate actions have been agreed upon.
Recycling guidelines
Always follow local laws and regulations regarding recycling.
1.3 User safety
General safety rules
These safety rules apply:
• Always keep the work area clean.
• Pay attention to the risks presented by gas and vapors in the work area.
• Avoid all electrical dangers. Pay attention to the risks of electric shock or arc flash
hazards.
• Always bear in mind the risk of drowning, electrical accidents, and burn injuries.
Safety equipment
Use safety equipment according to the company regulations. Use this safety equipment
within the work area:
1 Introduction and Safety
4 AquaBoost Advanced Pumping Packages INSTRUCTION MANUAL

• Hard hat
• Safety goggles, preferably with side shields
• Protective shoes
• Protective gloves
• Gas mask
• Hearing protection
• First-aid kit
• Safety devices
NOTICE:
Never operate a unit unless safety devices are installed. Also see specific information
about safety devices in other chapters of this manual.
Electrical connections
Electrical connections must be made by certified electricians in compliance with all
international, national, state, and local regulations. For more information about
requirements, see sections dealing specifically with electrical connections.
Precautions during work
Observe these safety precautions when you work with the product or are in connection
with the product:
• Never work alone.
• Always wear protective clothing and hand protection.
• Stay clear of suspended loads.
• Always lift the product by its lifting device.
• Beware of the risk of a sudden start if the product is used with an automatic level
control.
• Beware of the starting jerk, which can be powerful.
• Rinse the components in water after you disassemble the pump.
• Do not exceed the maximum working pressure of the pump.
• Do not open any vent or drain valve or remove any plugs while the system is
pressurized. Make sure that the pump is isolated from the system and that pressure is
relieved before you disassemble the pump, remove plugs, or disconnect piping.
• Never operate a pump without a properly installed coupling guard.
1.3.1 Wash the skin and eyes
Follow these procedures for chemicals or hazardous fluids that have come into contact
with your eyes or your skin:
Condition Action
Chemicals or hazardous fluids in
eyes
1. Hold your eyelids apart forcibly with your fingers.
2. Rinse the eyes with eyewash or running water for at least 15 minutes.
3. Seek medical attention.
Chemicals or hazardous fluids on
skin
1. Remove contaminated clothing.
2. Wash the skin with soap and water for at least 1 minute.
3. Seek medical attention, if necessary.
1 Introduction and Safety
AquaBoost Advanced Pumping Packages INSTRUCTION MANUAL 5

2 Transportation and Storage
2.1 Examine the delivery
2.1.1 Examine the package
1. Examine the package for damaged or missing items upon delivery.
2. Record any damaged or missing items on the receipt and freight bill.
3. If anything is out of order, then file a claim with the shipping company.
If the product has been picked up at a distributor, make a claim directly to the
distributor.
2.1.2 Examine the unit
1. Remove packing materials from the product.
Dispose of all packing materials in accordance with local regulations.
2. To determine whether any parts have been damaged or are missing, examine the
product.
3. If applicable, unfasten the product by removing any screws, bolts, or straps.
Use care around nails and straps.
4. If there is any issue, then contact a sales representative.
2.2 Transportation guidelines
2.2.1 Lifting methods
WARNING:
• Assembled units and their components are heavy. Failure to properly lift and support
this equipment can result in serious physical injury and/or equipment damage. Lift
equipment only at the specifically identified lifting points. Lifting devices such as
eyebolts, slings, and spreaders must be rated, selected, and used for the entire load
being lifted.
• Crush hazard. The unit and the components can be heavy. Use proper lifting methods
and wear steel-toed shoes at all times.
2.3 Storage guidelines
Storage location
The product must be stored in a covered and dry location free from heat, dirt, and
vibrations.
NOTICE:
Protect the product against humidity, heat sources, and mechanical damage.
NOTICE:
Do not place heavy weights on the packed product.
2.3.1 Long-term storage
If the unit is stored for more than 6 months, these requirements apply:
• Store in a covered and dry location.
• Store the unit free from heat, dirt, and vibrations.
• Rotate the pump shaft by hand several times at least every three months.
2 Transportation and Storage
6 AquaBoost Advanced Pumping Packages INSTRUCTION MANUAL

Treat bearings and machined surfaces so that they are well preserved. Refer to the drive
unit and coupling manufacturers for their long-term storage procedures.
For questions about possible long-term storage treatment services, please contact your
local sales and service representative.
2 Transportation and Storage
AquaBoost Advanced Pumping Packages INSTRUCTION MANUAL 7

3 Product Description
3.1 General description
AquaBoost pumping package
The AquaBoost Variable Speed pumping package can precisely match the pump
discharge pressure to the system pressure by varying the speed of the pump. This is
accomplished by using the variable-speed controllers such as the Aquavar IPC.
The pressure transducer monitors the system pressure, allowing the controller to start and
regulate the pump speed. AquaBoost is available in simplex and duplex configurations.
WARNING:
This product can expose you to chemicals including Lead, which is known to the State of
California to cause cancer and birth defects or other reproductive harm. For more
information go to: www.P65Warnings.ca.gov.
3.1.1 Operational limits
Ambient temperature and humidity
All electrical equipment is susceptible to failure if operated in ambient temperatures
outside of its rating. Do not operate the unit outside these extremes.
Characteristic Specification
Operating temperature range 32°F to 105°F (0°C to 40°C)
Maximum relative humidity 95% non-condensing
3.1.2 Package information
AquaBoost simplex
5
6
71
3
24
This variable-speed configuration uses the Aquavar IPC controller (for Single-phase and 3-phase supply: 1.5 to
5 HP range).
3 Product Description
8 AquaBoost Advanced Pumping Packages INSTRUCTION MANUAL

5
6
3
7
1
24
This variable-speed configuration uses the Aquavar IPC controller (for Single-phase and 3-phase supply: 5 HP).
1. Pump: NPE with TEFC motor
2. Aquavar IPC controller
3. Transducer assembly
4. Safety Switch
5. Temperature relief valve
6. To drain
7. To controller
AquaBoost duplex
2
3
6
5
77
8
4
9
1
This variable-speed duplex configuration uses the Aquavar IPC controller (for single-
phase and 3-phase supply 1.5 to 5 HP range).
1. Pump: NPE with TEFC motor
2. Safety switch single-point power panel
3. Aquavar IPC controller
4. Temperature relief valve
5. Discharge header: stainless steel with grooved connections
6. Suction header: stainless steel with grooved connections
7. Pressure transducer assembly
8. To controller
9. To drain
3.2 Nameplate information
Nameplate
Every pump station has a nameplate that provides information about the pump station.
The pump station nameplate is located on the outside of the control enclosure door.
When ordering spare parts, please be prepared to identify the nameplate information
when contacting the factory.
• Model
• Size
• Serial number
• Item numbers of the required parts
3 Product Description
AquaBoost Advanced Pumping Packages INSTRUCTION MANUAL 9

Model number
Serial number
Voltage
Phase
Hz
SCCR
FLA
Max. HP
RS000033
Nameplate field Explanation
Model number The model number of the pump station
Serial number The serial number of the pump station
Voltage Input voltage required for the pump station
Phase Single-phase or 3–phase
Hz Frequency
SCCR Short circuit current rating
FLA Full load amps
Max. HP Maximum horsepower
Model number designation
All part numbers start
with the following
letters
Number of pumps Hydraulic HP Voltage / Phase
AQA 1 =simplex A = 1ST 15 = 1.5 HP A = 208/230/1
2 = duplex B = 2ST 20 = 2 HP B = 208/230/3
30 = 3 HP C = 380/3
40 = 4 HP D = 460/3
50 = 5 HP E = 575/3
Owner's information
Fill in the right-hand column with the information specific to your pump station.
AquaBoost model number
Pump model number
Pump serial number
Control panel model number
Dealer
Dealer phone number
Date of purchase
Date of installation
Electrical ratings at startup Current
Voltage
Phase
3 Product Description
10 AquaBoost Advanced Pumping Packages INSTRUCTION MANUAL

4 Installation
4.1 Field connections
Review the field piping diagrams and wiring diagrams before you install and operate the
unit.
Electrical precautions
WARNING:
Electrical shock hazard. The electrical supply must match the control panel nameplate
specification. Incorrect voltage can cause a fire, which damages the electrical components
and voids the warranty. Failure to follow these instructions could result in serious personal
injury or death, or property damage.
WARNING:
Overheating hazard. Aluminum wiring SHALL NOT be used for any part of this packaged
system.
NOTICE:
Electrical connections must be made by certified electricians in compliance with all
international, national, state, and local rules.
Power wiring
Select power wire types and sizes based upon conformance with the National Electrical
Code and all local codes and restrictions. In addition, only copper (Cu) wire rated for at
least 167°F (75°C) can be used for the power connections. Refer to the input current as
listed on the motor nameplate when sizing wire.
Power supply requirements
The power supply required for the AquaBoost unit depends on its model number. It can
be one of the following with a dedicated ground wire:
• 230/1/60
• 208-230V, 230, 460, 575/3/60
• 380/3/50
WARNING:
Electrical shock hazard. Conduit grounds are not adequate. You must attach a separate
ground (earth) wire to the ground (earth) lug provided in the enclosure in order to avoid
potential safety hazards. Failure to follow these instructions can result in serious personal
injury, death, or property damage.
Input voltage tolerance
The input voltage tolerance is ±10% of the voltage indicated on the nameplate.
Overload protection for variable-speed units
Variable-speed units have a single-point power panel with fuses for protection against
voltage spikes. In addition, the controllers have inherent features that protect the unit
against:
• short circuit
• undervoltage
• overload
• motor temperature
• dead heading
4 Installation
AquaBoost Advanced Pumping Packages INSTRUCTION MANUAL 11

• run out
• suction loss
• sensor fault
• bound pump
• overvoltage
• static discharge
4.1.1 Field piping diagrams
AquaBoost simplex
6
7
5
10
8
3
4
2
9
1
Typical field piping arrangement for the AquaBoost Advanced simplex pumping package.
1. Anchor the pipe securely if vibration eliminators are used.
2. If a bypass line is installed, then this valve must be kept closed during normal operation. Do not install a
check valve.
3. Suction gauge, recommended
4. Optional tank
5. Discharge gauge
6. Vibration eliminator
7. 1/4 in. inlet tap on the check valve for low-suction pressure switch
8. Controller: Aquavar IPC
9. City supply
10.To system
_ _ _ _ Dashed lines indicate field installation.
4 Installation
12 AquaBoost Advanced Pumping Packages INSTRUCTION MANUAL

AquaBoost duplex
1
8
2
34
7
6
10
5
9
Typical field piping arrangement for the AquaBoost Advanced duplex pumping package.
1. 1/4 in. tap on the suction manifold for low-suction pressure switch
2. Optional tank
3. Discharge gauge
4. Vibration eliminator
5. Anchor the pipe securely if vibration eliminators are used.
6. If a bypass line is installed, then this valve must be kept closed during normal operation. Do not install a
check valve.
7. Suction gauge, recommended
8. Controller: Aquavar IPC
9. City supply
10.To system
_ _ _ _ Dashed lines indicate field installation.
4 Installation
AquaBoost Advanced Pumping Packages INSTRUCTION MANUAL 13

4.1.2 Wiring diagrams
AquaBoost Advanced - Aquavar IPC controls
NOTES:
1. CONDUIT AND WIRE SIZES SHOWN ARE MINIMUM REQUIRED;
LARGER SIZES MAY BE SUBSTITUTED IF CONDUIT SIZE PERMITS.
2. USE 90° C WIRE FOR MOTOR WIRE RUNS; INCLUDE TAG READING
"MOTOR WIRE TO BE NO LESS THAN 90° C RATED".
3. INCLUDE TAG READING "TORQUE SCREWS TO OEM SPECIFIC
RATINGS, USE COPPER WIRE ONLY" ON CONTROL INTERFACE
WIRING.
4. CUSTOMER RESPONSIBLE FOR WIRE AND CONDUIT SIZES
BETWEEN CUSTOMER DISCONNECT, AND CONTROL PANEL,
BASED ON STATION FULL LOAD AMPS AND NEC CODE.
REVISION HISTORY
REV DESCRIPTION REV BY DATE
1 GOULDS DRIVE
AUBURN, NY 13021
SHEET:
DATE:
DRN: DATE:
CHK:
DRAWING #:
REV
DRAWING NAME:
SIZE
THIS DRAWING AND THE INFORMATION DEPICTED THEREIN IS THE
PROPERTY OF XYLEM. COPIES ARE ISSUED IN STRICT CONFIDENCE
AND SHALL NOT BE REPRODUCED OR COPIED, OR USED AS THE
BASIS FOR THE MANUFACTURE OR SALE OF PRODUCTS WITHOUT
PRIOR WRITTEN PERMISSION OF XYLEM. OF
PROJECT #:
AMP 11/8/2019 MJK 11/08/2019
BAQBA-ELEC1
XYLEM AQUABOOST SIMPLEX
IPC ADVANCED DRIVE
B0 1 2
BOOSTER
CUSTOMER SUPPLIED SERVICE RATED
SERVICE DISCONNECT
(CUSTOMER RESPONSIBLE FOR WIRE
AND CONDUIT SIZES BETWEEN
CUSTOMER DISCONNECT, AND CONTROL
PANEL, BASED ON STATION FULL LOAD
AMPS AND NEC CODE)
A B C
TRANSDUCER CABLE LENGTHS
DIMENSIONS ARE FOR REFERENCE
ONLY
LABEL USAGE LENGTH [IN]
CL1 DISCHARGE 60
12 (+24)
VFD 1
VFD TERMINALS
19 (DIN)
19 (DIN)
VFD 2
VFD 1
VFD TERMINALS
UE H5425 (SUCTION PRESS.-10PSI)
CUSTOMER INSTALLED PRESSURE SWITCH
P/N: 77-001-135
N.O.
N.C.
COM.
P MD GV WD WV GM WM VFD
MODEL HP FLA MCA DISC GROUND
WIRE VFD
INCOMING
WIRE VFD WIRE GROUND
WIRE MOTOR MOTOR WIRE MODEL FRAME
208V-230V
1ɸ
1QB15A 1 1/2 11/10 13.8/12.5
30A
12 AWG 14 AWG 14 AWG 14 AWG 14 AWG
AVA20030A0F0D0X1 A2
1QB20A 2 13.2/12 16.5/15
10 AWG
AVA20050A0F0D0X1 A3
1QB30A 318.7/17 23.4/21.3 12 AWG 12 AWG AVA20075A0F0D0X1 B1
1QB50A 530.8/28 38.5/35 60A 8 AWG 8 AWG 10 AWG 12 AWG AVA20100A0F0D0X1
3ɸ
1QB15B 1 1/2 6.6/6 8.3/7.5
30A
14 AWG 14 AWG 14 AWG 14 AWG 14 AWG
AVA20015A0F0D0X1
A2
1QB20B 27.5/6.8 9.4/8.5 AVA20020A0F0D0X1 1QB30B 310.6/9.6 13.3/12 12 AWG AVA20030A0F0D0X1
1QB50B 516.7/15.2 20.9/19 10 AWG 12 AWG 12 AWG 10 AWG 12 AWG AVA20050A0F0D0X1 A3
380V
3ɸ
1QB15C 1 1/2 3.3 4.2
30A 14 AWG 14 AWG 14 AWG 14 AWG 14 AWG
AVA40015A0F0D0X1
A2
1QB20C 24.3 5.4 AVA40020A0F0D0X1 1QB30C 3 6.1 7.7 AVA40030A0F0D0X1 1QB50C 5 9.7 12.2 12 AWG AVA40050A0F0D0X1
460V
3ɸ
1QB15D 1 1/2 3 3.8
30A 14 AWG 14 AWG 14 AWG 14 AWG 14 AWG
AVA40015A0F0D0X1
A2
1QB20D 23.4 4.3 AVA40020A0F0D0X1
1QB30D 34.8 6 AVA40030A0F0D0X1 1QB50D 5 7.6 9.5 12 AWG AVA40050A0F0D0X1
575V
3ɸ
1QB15E 1 1/2 2.4 3
30A 14 AWG 14 AWG 14 AWG 14 AWG 14 AWG
AVA50015A0F0D0X1
A3
1QB20E 2 2.7 3.4 AVA50020A0F0D0X1 1QB30E 33.9 4.9 AVA50030A0F0D0X1
1QB50E 56.1 7.7 12 AWG AVA50050A0F0D0X1
1L1 1L2 1L3
DISCHARGE
TRANSDUCER
CABLE CL1
NOTE: DIP SWITCHES MUST BE
PLACED TO THE RIGHT
FOR 4-20mA FUNCTIONALITY
ON AI53 & AI54
53
12 J1
NOTE: VFD / MOTOR
CONDUIT IS 1/2" DIA FOR
ALL SIZE PACKAGES
P1
GV
GM
WM
GV
WV
MD
3ɸ ONLY
1
2" LTMC
1
2" LTMC
VFD 1
W0
F5*
F6*
F4*
W1
W2
V1
V2 NO
U1
U2
T CLASS FUSE
W2
V2
U2
Figure 1: Simplex wiring
4 Installation
14 AquaBoost Advanced Pumping Packages INSTRUCTION MANUAL

NOTES:
1. CONDUIT AND WIRE SIZES SHOWN ARE MINIMUM REQUIRED;
LARGER SIZES MAY BE SUBSTITUTED IF CONDUIT SIZE PERMITS.
2. USE 90° C WIRE FOR MOTOR WIRE RUNS; INCLUDE TAG READING
"MOTOR WIRE TO BE NO LESS THAN 90° C RATED".
3. INCLUDE TAG READING "TORQUE SCREWS TO OEM SPECIFIC
RATINGS, USE COPPER WIRE ONLY" ON CONTROL INTERFACE
WIRING.
4. CUSTOMER RESPONSIBLE FOR WIRE AND CONDUIT SIZES
BETWEEN CUSTOMER DISCONNECT, AND CONTROL PANEL,
BASED ON STATION FULL LOAD AMPS AND NEC CODE.
CUSTOMER SUPPLIED SERVICE RATED
SERVICE DISCONNECT
(CUSTOMER RESPONSIBLE FOR WIRE
AND CONDUIT SIZES BETWEEN
CUSTOMER DISCONNECT, AND CONTROL
PANEL, BASED ON STATION FULL LOAD
AMPS AND NEC CODE)
A
P1 P2
BC
3ɸ ONLY
MD
TRANSDUCER CABLE LENGTHS
DIMENSIONS ARE FOR REFERENCE
ONLY
LABEL USAGE LENGTH [IN]
CL1 DISCHARGE 70
CL2 DISCHARGE 70
1
2" LTMC
1
2" LTMC 1
2" LTMC
1
2" LTMC
BELDEN
8770
10" OF EXTERNALLY VISIBLE
CABLE BETWEEN VFDs.
DIMENSION IS FOR REFERENCE ONLY
1L1 1L2 1L3 1L1 1L2 1L3
U2 V2 W2
NOTE: DIP SWITCHES MUST BE
PLACED TO THE RIGHT
FOR 4-20mA FUNCTIONALITY
ON AI53 & AI54
NOTE: VFD / MOTOR
CONDUIT IS 1/2" DIA FOR
ALL SIZE PACKAGES
NOTE: DIP SWITCHES MUST BE
PLACED TO THE RIGHT
FOR 4-20mA FUNCTIONALITY
ON AI53 & AI54
J1 J2 12 (+24)
VFD 1
VFD TERMINALS
19 (DIN) 19 (DIN)
VFD 2 VFD 1
VFD TERMINALS
UE H5425 (SUCTION PRESS.-10PSI)
CUSTOMER INSTALLED PRESSURE SWITCH
P/N: 77-001-135
N.O. N.C.
COM.
PMD GV WD WV GM WM VFD
MODEL HP FLA MCA DISC GROUND
WIRE VFD
INCOMING
WIRE VFD WIRE GROUND
WIRE MOTOR MOTOR WIRE MODEL FRAME
208V-230V
1ɸ
2QB15A 1 1/2 22/20 24.75/22.5
60A
12 AWG 10 AWG 14 AWG 14 AWG 14 AWG
AVA20030A0F0D0X1 A2
2QB20A 226.4/24 29.7/27
10 AWG
6 AWG AVA20050A0F0D0X1 A3
2QB30A 337.4/34 42.1/38.3 4 AWG 12 AWG AVA20075A0F0D0X1 B1 2QB50A 561.6/56 69.3/63 100A 3 AWG 8 AWG 10 AWG 12 AWG AVA20100A0F0D0X1
3ɸ
2QB15B 1 1/2 13.2/12 14.9/13.5
30A 14 AWG 10 AWG 14 AWG 14 AWG 14 AWG
AVA20015A0F0D0X1
A2
2QB20B 215/13.6 16.9/15.3 AVA20020A0F0D0X1 2QB30B 321.2/19.2 23.9/21.6 12 AWG 6 AWG AVA20030A0F0D0X1 2QB50B 533.4/30.4 37.6/34.2 60A 10 AWG 4 AWG 12 AWG 10 AWG 12 AWG AVA20050A0F0D0X1 A3
380V
3ɸ
2QB15C 1 1/2 6.6 7.5
30A 14 AWG 14 AWG
14 AWG 14 AWG 14 AWG
AVA40015A0F0D0X1
A2
2QB20C 28.6 9.7 AVA40020A0F0D0X1 2QB30C 312.2 13.8 12 AWG AVA40030A0F0D0X1 2QB50C 5 19.4 21.9 12 AWG 10 AWG AVA40050A0F0D0X1
460V
3ɸ
2QB15D 1 1/2 6 6.8
30A 14 AWG 14 AWG 14 AWG 14 AWG 14 AWG
AVA40015A0F0D0X1
A2
2QB20D 26.8 7.7 AVA40020A0F0D0X1 2QB30D 3 9.6 10.8 AVA40030A0F0D0X1 2QB50D 515.2 17.1 12 AWG 10 AWG AVA40050A0F0D0X1
575V
3ɸ
2QB15E 1 1/2 4.8 5.4
30A 14 AWG 14 AWG 14 AWG 14 AWG 14 AWG
AVA50015A0F0D0X1
A3
2QB20E 25.4 6.1 AVA50020A0F0D0X1 2QB30E 3 7.8 8.8 AVA50030A0F0D0X1 2QB50E 512.2 13.8 12 AWG 12 AWG AVA50050A0F0D0X1
WV
WM
GMGM
WM
REVISION HISTORY
REV DESCRIPTION REV BY DATE
1 GOULDS DRIVE
AUBURN, NY 13021
SHEET:
DATE:
DRN: DATE:
CHK:
DRAWING #:
REV
DRAWING NAME:
SIZE
THIS DRAWING AND THE INFORMATION DEPICTED THEREIN IS THE
PROPERTY OF XYLEM. COPIES ARE ISSUED IN STRICT CONFIDENCE
AND SHALL NOT BE REPRODUCED OR COPIED, OR USED AS THE
BASIS FOR THE MANUFACTURE OR SALE OF PRODUCTS WITHOUT
PRIOR WRITTEN PERMISSION OF XYLEM. OF
PROJECT #:
AMP 11/8/2019 MJK 11/08/2019
BAQBA-ELEC2
XYLEM AQUABOOST DUPLEX
IPC ADVANCED DRIVE
B0 1 2
BOOSTER
DISCHARGE
TRANSDUCER
CABLE CL2
53
12
DISCHARGE
TRANSDUCER
CABLE
CL1
53
12
GV GV
VFD 2
W0
F5*
F6*
F4*
W1
V1
NO
U1
T CLASS FUSE
GV GV
VFD 1
W0
F5*
F6*
F4*
W1
V1
NO
U1
T CLASS FUSE
W2
V2
U2
W2
V2
U2
W2
V2
U2
Figure 2: Duplex wiring
4.2 ground (earth) connections
WARNING:
Electrical shock hazard. Conduit grounds are not adequate. You must attach a separate
ground (earth) wire to the ground (earth) lug provided in the enclosure in order to avoid
potential safety hazards. Failure to follow these instructions can result in serious personal
injury, death, or property damage.
4 Installation
AquaBoost Advanced Pumping Packages INSTRUCTION MANUAL 15

A grounding terminal is provided for a dedicated ground (earth) wire connection. You
must follow all provisions of the National Electrical Code and local codes.
4.3 Pump package location guidelines
WARNING:
Assembled units and their components are heavy. Failure to properly lift and support this
equipment can result in serious physical injury and/or equipment damage. Lift equipment
only at the specifically identified lifting points. Lifting devices such as eyebolts, slings, and
spreaders must be rated, selected, and used for the entire load being lifted.
Guideline Explanation/comment
Make sure that the space around the pump package is
sufficient.
This facilitates ventilation, inspection, maintenance, and
service.
If you require lifting equipment such as a hoist or tackle,
make sure that there is enough space above the pump
package.
This makes it easier to properly use the lifting equipment
and safely remove and relocate the components to a safe
location.
Use traditional lifting equipment (safety belt, sling, or
chain) to secure assembly. Corner holes in base have
been provided for installation of an approved lifting
eyebolt and nuts (not furnished with package).
Prevention against overturning the package
Protect the unit from weather and water damage due to
rain, flooding, and freezing temperatures.
This is applicable if nothing else is specified.
Do not install and operate the equipment in closed
systems unless the system is constructed with properly-
sized safety and control devices.
Acceptable devices:
• Pressure relief valves
• Compression tanks
• Pressure controls
• Temperature controls
• Flow controls
If the system does not include these devices, consult the
engineer or architect in charge before you operate the
pump.
Take into consideration the occurrence of abnormal noise
and vibration.
The best pump location for noise and vibration
absorption is on a concrete floor with subsoil underneath.
4.4 Foundation requirements
Requirements
• The foundation must be able to absorb any type of vibration and form a permanent,
rigid support for the unit.
• The foundation must weigh at least 2-1/2 times the weight of the pump unit.
• Provide a flat, substantial concrete foundation in order to prevent strain and distortion
when you tighten the foundation bolts.
• Sleeve-type and J-type foundation bolts are most commonly used. Both designs allow
movement for the final bolt adjustment.
• Tie the concrete pad in with the finished floor.
4.5 Level the base on a concrete foundation
1. Place the pump package on its concrete foundation.
2. Place 1.00 in./(25.40 mm) thick steel shims or wedges on both sides of each anchor
bolt in order to support the pump package.
Make sure that you also place the shims or wedges midway between the bolts.
This also provides a means of leveling the base.
4 Installation
16 AquaBoost Advanced Pumping Packages INSTRUCTION MANUAL

4.6 Connect the optional storage tank
1. If the unit is a simplex configuration, then install the tank to the top connection of the
discharge cross as shown:
1
2
1. Storage tank
2. Discharge gauge
2. If the unit is a duplex configuration, then connect the tank to the discharge manifold as
shown:
1
2
1. Storage tank
2. Discharge gauge
3. Precharge the tank according to the tank-specific IOM.
4.7 Connect the optional low-suction pressure switch
1. If the unit is a simplex configuration, then install the low-suction pressure switch piped
to the 1/4 in. inlet tap on the check valve as shown:
4 Installation
AquaBoost Advanced Pumping Packages INSTRUCTION MANUAL 17

1
1. 1/4 in. inlet tap on check valve
2. If the unit is a duplex configuration, then install the low-suction pressure switch piped
to the 1/4 in. tap on the suction manifold as shown:
1
1. 1/4 in. inlet tap on check valve
4.8 Piping checklist
WARNING:
• The heating of water and other fluids causes volumetric expansion. The associated
forces can cause the failure of system components and the release of high-
temperature fluids. In order to prevent this, install properly sized and located
compression tanks and pressure-relief valves. Failure to follow these instructions can
result in serious personal injury or death, or property damage.
• Avoid serious personal injury and property damage. Make sure that the flange bolts
are adequately torqued.
NOTICE:
Never force piping to make a connection with a pump.
Check Explanation/comment Checked
Check that the suction and discharge pipes are
supported independently by use of pipe hangers near
the pump station.
This eliminates pipe strain on the pump station.
Check that there is a strong, rigid support for the
suction and discharge lines.
As a rule, ordinary wire or band hangers are not
adequate to maintain proper alignment.
Check that the suction or discharge lines are not
forced into position.
Check that fittings for absorbing expansion are
installed in the system when considerable
temperature changes are expected.
This helps to avoid strain on the pump.
Check that eccentric reducers, if used, are installed
with the flat side on top.
This eliminates air pockets.
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18 AquaBoost Advanced Pumping Packages INSTRUCTION MANUAL