Yamaha SR230 2004 User manual

Service Manual
SR230
2004

PREFACE
This manual has been prepared by Yamaha primarily for use by Yamaha dealers and their trained
mechanics when performing maintenance procedures and repairs to Yamaha equipment. It is not
possible to put an entire mechanic’s education into one manual, so it is assumed that persons using
this book to perform maintenance and repairs on Yamaha machines have a basic understanding of
the mechanical concepts and procedures inherent in machine repair technology. Without such
knowledge, attempted repairs or service to this model may render it unfit to use and/or unsafe.
Because Yamaha has a policy of continuously improving its products, models may differ in detail
from the descriptions and illustrations given in this publication. Use only the latest edition of this
manual. Authorized Yamaha dealers are notified periodically of modifications and significant
changes in specifications and procedures, and these are incorporated in successive editions of this
manual.
x
SR230
SRT1000-B/BC Service Manual - 2003
First Edition
©2003 by Yamaha Motor Corporation, U.S.A.
July 2003
All rights reserved. Any reprinting
or unauthorized use
without the written permission of
Yamaha Motor Corporation, U.S.A.
is expressly prohibited.
Printed in U.S.A.
Specifications, features and options are subject to
change without notice.
03-187

HOW TO USE THIS MANUAL
MANUAL FORMAT
All of the procedures in this manual are organized in a sequential, step-by-step format. The infor-
mation has been compiled to provide the mechanic with an easy-to-read, handy reference that con-
tains comprehensive explanations of all disassembly, repair, assembly, and inspection operations.
In this revised format, the condition of a faulty component will precede an arrow symbol and the
course of action required will follow the symbol, e.g.:
●Bearings
Pitting/Damage ➔Replace.
To assist you in finding your way about this manual, the Section Title and Major Heading is given
at the head of every page.
An index to contents is provided on the first page of each section.
THE ILLUSTRATIONS
Some illustrations in this manual may differ from the model you have. This is because a procedure
described may relate to several models, though only one may be illustrated. (The name of model
described will be mentioned in the description).
REFERENCES
These have been kept to a minimum, however, when you are referred to another section of the man-
ual, you are told the page number.
WARNINGS, CAUTIONS AND NOTES
Attention is drawn to the various Warnings, Cautions, and Notes which distinguish important infor-
mation in this manual in the following ways:
The SafetyAlert Symbol meansATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Failure to follow WARNING instructions could result in severe injury or death to the machine
operator, a bystander, or a person inspecting or repairing the jet boat.
ACAUTION indicates special precautions that must be taken to avoid damage to the jet boat.
NOTE: ________________________________________________________________________
ANOTE provides key information to make procedures easier or clearer.
IMPORTANT: __________________________________________________________________
This part has been subjected to change of specification during production.
WARNING
CAUTION:

HOW TO READ DESCRIPTIONS
1. A disassembly/installation job instruction mainly consists of the exploded diagram 11.
2. The numerical figures represented by the number 22indicates the order of the job steps.
3. The symbols represented by the number 33indicates the contents and notes of the job.
For the meanings of the symbols, refer to the next page(s).
4. The REMOVAL AND INSTALLATION CHART 44is attached to the exploded diagram and
explains the job steps, part names, notes for the jobs, etc.
5. The SERVICE POINTS, other than the exploded diagram, explains in detail the items difficult to
explain in the exploded diagram of REMOVALAND INSTALLATION CHART, the Service Points
requiring the detailed description 55, etc.

SYMBOLS
Symbols 1to 9are designed as thumb-tabs
to indicate the content of a chapter:
General Information
Specifications
Periodic Inspection and Adjustment
Fuel System
Power Unit
Jet Pump Unit
Electrical System
Hull and Deck
Trouble Analysis
Symbols to indicate specific data:
Special Tool
Specified Liquid
Specified Engine Speed
Specified Torque
Specified Measurement
Specified Electrical Valve
[Resistance (Ω), Voltage (V),
Electric Current (A)]
Symbol to in an exploded diagram indi-
cate grade of lubricant and location of lubrica-
tion point:
Apply Yamaha 2-stroke outboard motor oil
Apply water resistant grease (Yamaha
grease A, Yamaha marine grease)
Apply molybdenum disulfide grease
Symbols to in an exploded diagram indi-
cate grade of sealing or locking agent and loca-
tion of application point:
Apply Gasket Maker®
Apply Yamabond #4 (Yamaha Bond No. 4)
Apply LOCTITE® No. 271 (Red LOCTITE)
Apply LOCTITE® No. 242 (Blue LOCTITE)
Apply LOCTITE® No. 567 (PST)
Apply Silicone Sealant
NOTE: ______________________________
In this manual, the above symbols may not be
used in every case.
1
2
3
4
5
6
7
8
9
10 15
10
11
12
13
14
15
16 18
16
17
18
19 24
19
20
21
22
23
24
HULL
DECK
567