
TABLE OF CONTENTS
LOCATION OF IMPORTANT
LABELS..............................................1-1
SAFETY INFORMATION ...................2-1
DESCRIPTION ...................................3-1
Left view ..........................................3-1
Right view........................................3-2
Controls and instruments ................3-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................4-1
Main switch .....................................4-1
Handlebar switches.........................4-1
Speed limiter ...................................4-2
Shift pedal .......................................4-3
Brake lever ......................................4-3
Brake pedal .....................................4-3
Fuel tank cap...................................4-4
Fuel..................................................4-4
Fuel tank breather hose...................4-6
Fuel cock.........................................4-7
Starter (choke) lever .......................4-8
Seat .................................................4-8
Sidestand ........................................4-9
Starting circuit cut-off system.........4-9
FOR YOUR SAFETY –
PRE-OPERATION CHECKS............. 5-1
OPERATION AND IMPORTANT
RIDING POINTS ................................ 6-1
Starting and warming up a cold
engine.......................................... 6-1
Starting a warm engine................... 6-2
Shifting............................................ 6-2
Engine break-in............................... 6-3
Parking............................................ 6-4
PERIODIC MAINTENANCE AND
ADJUSTMENT .................................. 7-1
Periodic maintenance chart for the
emission control system ............. 7-2
General maintenance and
lubrication chart .......................... 7-3
Checking the spark plug................. 7-6
Engine oil ........................................ 7-7
Cleaning the air filter element ......... 7-8
Cleaning the spark arrester .......... 7-10
Adjusting the carburetor ............... 7-11
Adjusting the engine idling
speed......................................... 7-11
Checking the throttle grip free
play............................................ 7-12
Valve clearance............................. 7-12
Tires .............................................. 7-13
Spoke wheels ............................... 7-14
Adjusting the clutch free play ....... 7-15
Adjusting the brake lever free
play ............................................7-15
Adjusting the brake pedal free
play ............................................7-16
Checking the shift pedal ...............7-17
Checking the front and rear brake
shoes .........................................7-17
Drive chain slack ...........................7-18
Cleaning and lubricating the drive
chain ..........................................7-19
Checking and lubricating the
cables ........................................7-20
Checking and lubricating the
throttle grip and cable ...............7-20
Checking and lubricating the
brake lever .................................7-20
Checking and lubricating the
brake pedal................................7-21
Checking and lubricating the
sidestand ...................................7-21
Lubricating the swingarm pivots...7-21
Checking the front fork .................7-22
Checking the steering ...................7-22
Checking the wheel bearings........7-23
Battery...........................................7-23
Replacing the fuse ........................7-25
Supporting the motorcycle ...........7-26
Front wheel ...................................7-26
Rear wheel ....................................7-28
Troubleshooting ............................7-30
Troubleshooting chart ...................7-31
U2CJ82E0.book Page 1 Monday, June 23, 2014 2:58 PM