Yamatake EST240Z User manual

SMART TERMINAL
EST240Z
User's Manual
Installation
No. CP-SP-1065E
Thank you for purchasing the Smart
Terminal EST240Z.
This manual contains information for
ensuring correct use of the EST240Z. It
also provides necessary information for
installation, maintenance, and trou-
bleshooting.
This manual should be read by those
who design and maintain devices that
use the EST240Z.
Be sure to keep this manual nearby for
handy reference.

This product has been designed, developed and manufactured for general-purpose
application in machinery and equipment. Accordingly, when used in applications
outlined below, special care should be taken to implement a fail-safe and/or redundant
design concept as well as a periodic maintenance program.
•Units for concerning to control and safety of transportation vehicles (auto-
mobiles, trains and ships, etc.)
•Traffic control systems
•Anti-disaster systems, anti-crime systems
•Safety equipment
•Medical equipment (not specifically designed for life support)
Never use this product in applications which require extremely high reliability, such as
those outlined below.
•Aeronautical machines
•Aerospace machines
•Submersible repeaters
•Nuclear reactor control systems
•Life support systems (medical equipment, etc.)
Never use this product in applications where human safety may be put at risk.
Never use this product as a safety switch or as an emergency stop switch.
Special care should be taken to implement a fail-safe and/or redundant design which
takes into account the possibility of operational delay, unit damage and malfunction of
this product.
RESTRICTIONS ON USE
The smart terminal®is a registered trademark of Yamatake Corporation.
Other company names and product names listed in this manual are registered
trademarks or trademarks of respective companies.
2000 Yamatake Corporation ALL RIGHTS RESERVED
Ensure that this User's Manual is handed over to the user before the
product is used.
Copying or duplicating this User's Manual in part or in whole is forbid-
den. The information and specifications in this User's Manual are sub-
ject to change without notice.
Considerable effort has been made to ensure that this User's Manual is
free from inaccuracies and omissions.
If you should find any inaccuracies or omissions, please contact
Yamatake Corporation.
In no event is Yamatake Corporation liable to anyone for any indirect,
special or consequential damages as a result of using this product.
REQUEST

■About Icons
Safety precautions are for ensuring safe and correct use of this product, and for
preventing injury to the operator and other people or damage to property. You
must observe these safety precautions. The safety precautions described in this
manual are indicated by various icons.
As the following describes the icons and their meanings, be sure to read and
understand the descriptions before reading this manual:
■Examples
i
Triangles warn the user of a possible danger that may be caused by
wrongful operation or misuse of this product.
These icons graphically represent the actual danger. (The example on
the left warns the user of the danger of electric shock.)
White circles with a diagonal bar notify the user that specific actions are
prohibited to prevent possible danger.
These icons graphically represent the actual prohibited action. (The
example on the left notifies the user that disassembly is prohibited.)
Black filled-in circles instruct the user to carry out a specific obligatory
action to prevent possible danger.
These icons graphically represent the actual action to be carried out.
(The example on the left instructs the user to remove the plug from the
outlet.)
SAFETY PRECAUTIONS
WARNING Warnings are indicated when mishandling this product might
result in death or serious injury to the user.
CAUTION Cautions are indicated when mishandling this product might
result in minor injury to the user, or only physical damage to
this product.

ii
WARNING
CAUTION
Prevent debris of wiring or other foreign materials from entering the
EST. It may cause trouble or burning the EST.
Be careful not to give a shock to the body, especially to the front face,
or scratch it by something sharp-pointed. Otherwise, malfunction may
occur.
Be careful not to hit and break the front touch panel. Otherwise, the
touch panel can be broken and the broken pieces may cause injury.
Do not connect to outdoor wiring, or lightening could cause
malfunction.
A thin plastic film is attached on the panel protective sheet to protect
the surface from scratch. Remove it before using the EST.
Input/output signal cable, power supply cable, and grounding cable
should be wired separately from power unit cables. If routing these
cables together cannot be avoided, use a shielded cable and ground
one end of the shield.
Be sure to turn off the power before you wire the EST.
Otherwise, electric shock hazard can be caused.
Be sure to turn off the power before the maintenance and inspection of
the EST.
Otherwise, electric shock hazard can be caused.
Do not touch the leads of IC and other electronic parts and the PWB
patterns with bare hand. Internal electric devices can be damaged by
static electricity. The use of antistatic work benches are highly
recommended.
The display unit is made of sheet metal.
Be careful not to be injured by the sharp edges.
Be sure to turn off the power when you wire, assemble or disassemble
the EST.
Otherwise, electric shock hazard could occur.
Ground the FG terminal to an Earth of less than 100Ω.
Otherwise, electric shock hazard could occur.
The display unit is very heavy. Make sure not to drop it when you
replace it. Doing so can harm your body or the unit.

The protective sheet on the panel front has a thin plastic film protecting the panel surface.
After the works such as mounting and wiring are completed, please remove it as follows:
Handling Precautions
Peeling off the protective film with your fingernail might scratch the surface
of the EST.
iii
CAUTION
Do not throw used batteries into fire or discard. If you discard them at
your site, follow regulations and rules stipulated by your local self-
governing body.
Do not short-circuit the batteries as they may overheat or catch fire
also, do not expose them to water.
When replacing the battery, please note the followings:
• Clock data, user touch switch adjustment data and user contrast
adjustment data will be initialized during battery replacement. In this
case, please reconfigure the settings.
• The trend data will be lost during battery replacement.
• The changes that have been made to the recipe data using the EST
will be lost during battery replacement.
In case of the EST’s system program of F/W (firmware) version R0021
or later, the changes are automatically written to the EST’s memory
during the application upload function of the AP Editor. In case of the
F/W version R0020 and earlier, the changes are written into the
memory by using the “Recipe data write” switch in the system menu.
When you discard the EST, discard it as industrial waste, following
regulations and rules stipulated by your self-governing body.
Request
Tape
PULL Tape a cellophane adhesive
tape on the corner, and pull it in
the arrow direction as shown to
remove off the thin plastic film
together.

The Role of This Manual
iv
Outline of EST240Z Manuals
The following 8 manuals are provided to cover a range of EST240Z-related topics. Use the manual that best fits
your application. In the event such a manual is not available, contact us or your local EST240Z dealer.
Use
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Smart Terminal EST240Z User's Manual Manual No.CP-UM-5145E
This manual is packaged with the EST240Z body.
This manual should be read by those who produce units that use the Smart
Terminal.
This manual contains safety precautions when using the Smart Terminal,
installation methods, and descriptions for wiring the power supply and
signal lines.
Smart Terminal EST-Z Series User's Manual
Application Preparation Manual No. CP-SP-1088E
This manual should be read by those who design screens that are
displayed on the EST240Z and operations.
This manual describes the environment of the personal computer on which
AP Editor can be used, installation methods, startup, system settings, file
operations, printing, how to paste smart objects, and other AP Editor
operations.
Smart Terminal EST-Z Series User's Manual
Smart Object Library Manual No. CP-SP-1089E
Graphic elements that have functions for displaying on the EST240Z are
called “smart objects.”
This manual describes the concept of smart objects and the functions of
each smart object.
Smart Terminal EST-Z Series User's Manual
Communications Connection Manual No. CP-SP-1090E
This manual should be read by those who combine the EST240Z with
PLCs made by other manufacturers and dedicated board computers to
build systems. This manual describes how to connect to PLCs, address
maps that correspond to PLCs, how to paste smart objects, drawing, and
other operations and settings required for making applications using PLCs.
Smart Terminal EST240Z User's Manual
Installation Manual No. CP-SP-1065E
This manual.
This manual should be read by those who use the EST240Z to design units
and those in charge of maintenance.
This manual describes safety cautions when using the Smart Terminal, how
to install for incorporating into units, wiring methods, maintenance and
inspection, troubleshooting, and hardware specifications.

v
Smart Terminal EST240Z User's Manual
DMC10 Package Manual No. CP-SP-5149E
This package is used when constructing systems by connecting the
EST240Z to Yamatake’s Distributed Multi-channel Controller DMC10.
This manual describes the specifications of the software package, how to
use the package, how to install the software, and how to operate the
software.

Organization of This User’s Manual
vi
The user’s manual has the following configuration:
Chapter 1. PRODUCT OUTLINE
This chapter gives the EST240Z model numbers and describes EST240Z system configurations
and related equipment.
Chapter 2. NOMENCLATURE AND FUNCTIONS
This chapter gives the nomenclature of EST240Z parts and describes their functions.
Chapter 3. INSTALLATION AND WIRING
This chapter describes the installation procedures and precautions required for installing the
EST240Z.
Chapter 4. CONNECTIONS AND SETUP
This chapter describes how to connect the EST240Z to other equipment and how to use the EST
setting menu.
Chapter 5. OPERATION PROCEDURES
This chapter describes downloading procedure of application data to EST240Z and how to start
the operation.
Chapter 6. MAINTENANCE AND INSPECTION
This chapter describes inspection procedures and how to replace maintenance parts to ensure
maximum service life of the EST240Z.
Chapter 7. TROUBLESHOOTING
This chapter describes check points and countermeasure when the EST240Z is not operating
normally.
Chapter 8. DISPOSAL
This Chapter describes the precautions required for discarding the EST240Z.
Chapter 9. SPECIFICATIONS
This chapter gives the general specifications, performance specifications and the external dimen-
sions of the EST240Z.

Contents
vii
SAFETY PRECAUTIONS
Request
The Role of this Manual
Configuration of This User's Manual
Conventions Used in This Manual
Chapter 1. PRODUCT OUTLINE
1-1 Model Numbers ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••1-1
■EST240Z •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••1-1
■AP Editor, Package Software ••••••••••••••••••••••••••••••••••••••••••1-1
■Accessories••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••1-1
■Maintenance parts •••••••••••••••••••••••••••••••••••••••••••••••••••••1-1
■Optional parts••••••••••••••••••••••••••••••••••••••••••••••••••••••••••1-1
1-2 Connections and Configuration •••••••••••••••••••••••••••••••••••••••••••1-2
Chapter 2. NOMENCLATURE AND FUNCTIONS
2-1 Nomenclature and Functions ••••••••••••••••••••••••••••••••••••••••••••••2-1
■Front view••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••2-1
■Rear view ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••2-1
2-2 Materials Used •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••2-2
Chapter 3. INSTALLATION AND WIRING
3-1 Attention before the installation •••••••••••••••••••••••••••••••••••••••••••3-1
■Installation environment •••••••••••••••••••••••••••••••••••••••••••••••3-1
■Precautions to be taken in installation and wiring •••••••••••••••••••••3-2
3-2 Installation •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••3-3
■Panel cut-out dimensions ••••••••••••••••••••••••••••••••••••••••••••••3-3
■Installation •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••3-3
Chapter 4. CONNECTIONS AND SETUP
4-1 Preparations •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••4-1
■Connection points and required parts •••••••••••••••••••••••••••••••••4-2
■Recommended crimp-style terminal lug and tightening torque ••••••••4-2
4-2 EST Connections ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••4-3
■Power supply connection ••••••••••••••••••••••••••••••••••••••••••••••4-3
■CH1(RS-232C based communication port) •••••••••••••••••••••••••••••4-4
■CH2(RS-485 based full-/half-duplex communication port) •••••••••••••4-5
■CH3, 4(RS-485 based half-duplex communication port x 2) ••••••••••••4-7
■DC input/output connector (behind the rear cover) ••••••••••••••••••••4-9

viii
4-3 EST Setup ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••4-10
■Screen shown at the first start up ••••••••••••••••••••••••••••••••••••4-10
■System menu •••••••••••••••••••••••••••••••••••••••••••••••••••••••••4-11
■Application info. ••••••••••••••••••••••••••••••••••••••••••••••••••••••4-13
■Memory switch conf.••••••••••••••••••••••••••••••••••••••••••••••••••4-13
■Communications conf.••••••••••••••••••••••••••••••••••••••••••••••••4-14
■Self diagnostics•••••••••••••••••••••••••••••••••••••••••••••••••••••••4-15
■Clock settings ••••••••••••••••••••••••••••••••••••••••••••••••••••••••4-16
■Error reset ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••4-16
■Touch switch calibration••••••••••••••••••••••••••••••••••••••••••••••4-17
4-4 Self-Diagnostic Function •••••••••••••••••••••••••••••••••••••••••••••••••4-18
■Display test •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••4-18
■Touch switch test •••••••••••••••••••••••••••••••••••••••••••••••••••••4-19
■Memory test ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••4-19
4-5 Touch Switch Calibration•••••••••••••••••••••••••••••••••••••••••••••••••4-22
■Touch switch calibration procedure ••••••••••••••••••••••••••••••••••4-22
Chapter 5. OPERATION PROCEDURES
5-1 Downloading•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••5-1
5-2 Operation start•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••5-2
Chapter 6. MAINTENANCE AND INSPECTION
6-1 Maintenance •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••6-1
■Replacing the panel protective sheet ••••••••••••••••••••••••••••••••••6-1
■Replacing the display unit •••••••••••••••••••••••••••••••••••••••••••••6-3
■Battery replacement •••••••••••••••••••••••••••••••••••••••••••••••••••6-5
■Touch switch panel replacement•••••••••••••••••••••••••••••••••••••••6-7
■Backlight (CFL) replacement•••••••••••••••••••••••••••••••••••••••••••6-9
6-2 Inspections •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••6-12
■Notes on inspections •••••••••••••••••••••••••••••••••••••••••••••••••6-12
■Inspection procedures ••••••••••••••••••••••••••••••••••••••••••••••••6-12
Chapter 7. TROUBLESHOOTING
7-1 Error Messages and Countermeasure •••••••••••••••••••••••••••••••••••••7-1
7-2 Checks to be Performed in the Event of a Problem ••••••••••••••••••••••••7-2
Chapter 8. DISPOSAL
8-1 Precautions on discarding EST ••••••••••••••••••••••••••••••••••••••••••••8-1

ix
Chapter 9. SPECIFICATIONS
9-1 General Specifications•••••••••••••••••••••••••••••••••••••••••••••••••••••9-1
■Electrical specifications••••••••••••••••••••••••••••••••••••••••••••••••9-1
■Environmental specifications ••••••••••••••••••••••••••••••••••••••••••9-1
■Mechanical specifications •••••••••••••••••••••••••••••••••••••••••••••9-1
9-2 Performance Specifications •••••••••••••••••••••••••••••••••••••••••••••••9-2
9-3 Interface Specifications••••••••••••••••••••••••••••••••••••••••••••••••••••9-3
■Interface specifications ••••••••••••••••••••••••••••••••••••••••••••••••9-3
■DC input/output interface specifications •••••••••••••••••••••••••••••••9-3
9-4 External Dimensions•••••••••••••••••••••••••••••••••••••••••••••••••••••••9-4
Index

Conventions Used in This Manual
x
The following conventions are used in this manual:
Handling Precautions
:Handling Precautions indicate items that the user should pay attention
to when handling the EST240Z.
Note :Notes indicate useful information that the user might benefit by
knowing.
(1), (2), (3) :The numbers with the parenthesis indicate steps in a sequence or
indicate corresponding parts in an explanation.
[ABC] ::Indicate commands, messages, and touch switch menus, displayed on
the screen.
[Exit]button :Indicate touch switch buttons displayed on the screen
>> :Indicate messages displayed on the screen or the result of each
operation.

The model No. of EST240Z(occasionally described as EST) and the related products/parts are as follows:
■EST240Z
■AP Editor, package software
■Accessories
■Maintenance parts
For the EST240Z complying with the CE marking, the CE mark is applied to the label of terminal
block signal table available on the left side of the EST body.
■Optional parts
Note The touch switches of the EST240Z are analog, and can be arranged freely.
Chapter 1. PRODUCT OUTLINE
1 - 1 Model Numbers
1-1
Model No. Description
ESTX240SWWEC000 AP Editor for Windows 98, Me, XP ; CD
ESTX220D1AE3001 Package for DMC10 ; floppy disk
Model No. Description
ESTX939FB00 Mounting braket
Model No. Description
ESTX924BL60 Middle size color STN LCD backlight
(For the EST240Z not yet complying with the CE marking)
ESTX924BL61 Middle size color STN LCD backlight
(For the EST240Z complying with the CE marking)
ESTX92XSS60 Panel protective sheet (For white model)
ESTX92XSS61 Panel protective sheet (For black model)
81446345-001 Battery
Model No. Description
CBL232AFT02 RS-232C cable (2m)
D-sub25pin pin contact – D-sub9pin socket contact
CBL232FFT02 RS-232C cable (2m)
D-sub9pin pin contact – D-sub9pin socket contact
Model No. Display device Type Power Memory
Supply
EST0240Z05WBX00 Color STN LCD with 320x240(x3) pixels 256/64 colors 24Vdc 1M bytes
(white model)
EST0240Z05BBX00 Color STN LCD with 320x240(x3) pixels 256/64 colors 24Vdc 1M bytes
(black model)

1 - 2 Connections and Configuration
1-2
Since the EST has several communication ports, the EST can be connected to devices such as PLCs, controllers
and PCs without any special programs.
This allows the data exchange between PLCs and controllers, or the controller's configuration changes to be
performed easily.
●Configuration example
Note PC
PLC
Controllers
Host computer
IrDA Infrared
communication port
EST
RS-232C
RS-485
half-duplex three-wire system
RS-485
full-duplex five-wire system
Chapter 1. PRODUCT OUTLINE

■Front view
■Rear view
Chapter 2. NOMENCLATURE AND FUNCTIONS
2 - 1 Nomenclature and Functions
2-1
POWER
Mode indicator lamp
Orange : Downloading
Green : Operating
Red flashing: System error (for example: shortage of work-memory)
Red : Error, or in ROM-Write mode
Green flashing: System Screen is displayed.
LCD
Touch switches are mounted
on the display surface.
Panel protective sheet
Protects the touch switches
from dust and water.
Infrared communication port(CH0)
For infrared communication.
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2 - 2 Materials Used
2-2
The table below shows the materials that the EST is made with and their environmental durability.
Chapter 2. NOMENCLATURE AND FUNCTIONS
Part name Material Resistance to chemicals and oil
Case/option cover PC / ABS These materials are resistant to water,
alcohol, oil, salts and weak acids. However,
alkali, aromatic hydrocarbons, halogenated
hydrocarbons and other substances may
cause them to swell or dissolve.
Touch switch panel PET PET is used in the panels.
Panel protective sheet (polyethylene terephthalate) Although it is permeable to strong acid,
alkali, boiling water and steam, it is highly
resistant to organic solvents and oils.
It is a thermoplastic material and a
crystalline resin.
Case packing Nitrile rubber (JIS B2401 1A) Though it is highly resistant to gasoline,
(JIS complying O ring alcohol, inorganic acid, and alkali, the
for mineral oil.) resistance to benzene, toluene,
trichloroethylene, ether, ketone, acetic
ether, organic acid, etc. is poor.

• Ambient temperature exceeds 50 °C.
• Equipment is exposed to direct sunlight.
• Ambient temperature is below 0 °C.
• Ambient humidity exceeds 85%.
• Equipment is exposed to sudden temperature
fluctuations and dew condensation.
• Equipment would be exposed to water, oil or
chemical spills (panel surfaces satisfy the IP65
standard).
• Equipment is exposed to corrosive or inflamma-
ble gas.
• Equipment is exposed to large amounts of dust,
salt, iron powder and other conductive sub-
stances or organic solvents.
• Equipment would be directly exposed to vibra-
tions or shocks.
• Equipment would be exposed to strong electric
or magnetic fields.
■Installation environment
In order to ensure the reliability of the system and to take full advantage of the
EST’s functions, the user should heed the instructions given below.
Do not install the EST outside or in the following locations where:
Chapter 3. INSTALLATION AND WIRING
3 - 1 Attention before the installation
3-1

3-2
■Precautions to be taken in installation and wiring
Handling Precautions
The following section describes precaution to be taken when the EST is
mounted in an operation panel. Observe the instructions listed below to
ensure optimum resistance to environmental conditions and guarantee
ease of use and maintenance.
• Provide sufficient free space around the EST to ensure good ventilation.
• Do not mount the EST directly above transformers or high capacity
resistors that dissipate large amounts of heat.
• Do not install the EST together with high voltage devices or motors.
Preferably, install the EST in a different panel.
• Make sure the EST is properly grounded to improve noise resistance.
Use a grounding cable with a diameter of at least 2mm2. When a long
grounding cable is required, use a thick insulated cable and route it
through a conduit.
• Do not bundle the EST communications cables or data lines with a noise
source such as the power cable of a motor. If routing theses cables in the
same duct cannot be avoided, use a shielded cable and connect the
shield to the ground.
• Mount the EST on a flat, even surface as performance may otherwise not
meet the IP65 standard.
• Packings are subject to aging and all packings that have lost their
elasticity through long use should be replaced with new ones.
• Note that if the screws of the mounting bracket are over tightened, the
panel protective sheet on the display surface may crease. Should this
happen, loosen the screws.
• Install the EST in a vertical attitude to ensure natural convection.
Horizontal and oblique installation will affect operating temperature range
and should be avoided.
Consult Yamatake for technical advice when normal installation is not
possible.
Chapter 3. INSTALLATION AND WIRING
WARNING
Be sure to turn off the power when you wire, assemble or disassemble the
EST. Otherwise, electric shock hazard can be caused.
EST body
Panel

3-3
Chapter 3. INSTALLATION AND WIRING
3 - 2 Installation
■Panel cut-out dimensions
The figure below shows the dimensions of the panel cut-out required.
The panel thickness should be 1.6 to 5 mm.
■Installation Insert the body in the cut-out panel.
Use the provided four mounting bracket screws to secure the top and bottom of the
EST to the panel.
When the heads of the screws of the four mounting bracket are flush with the
panel and there is no looseness, turn the screws an extra half to one full turn to
ensure that the EST is firmly secured.
Handling Precautions
Over tightening the screws of the four mounting bracket can deform or
damage the case.
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Chapter 4. CONNECTIONS AND SETUP
4 - 1 Preparations
4-1
WARNING
Be sure to turn off the power when you wire, assemble or disassemble the
EST.
Otherwise, electric shock hazard can be caused.
CAUTION
Prevent debris of wiring or other foreign materials from entering the EST.
It may cause trouble or burning the EST.
Be careful not to give a shock to the body, especially to the front face, or
scratch it by something sharp-pointed. Otherwise, malfunction may occur.
Be careful not to hit and break the front touch panel. Otherwise, the touch
panel can be broken and the broken pieces may cause injury.
Do not connect to outdoor wiring, or lightening could cause malfunction.
Connectors and crimp contacts are required for wiring the EST.
Be sure to use crimp contacts when wiring the terminal block.
A thin plastic film is attached on the panel protective sheet to protect the
surface from scratch. Remove it before using the EST.