Yangzhou Shenzhou Wind-driven Generator FD2.1-200-8L User manual

1
Yangzhou Shenzhou Wind-driven Generator Co.,Ltd
USER’S MANUAL
(2007-04-13)
Yangzhou Shenzhou Wind-driven Generator Co.,Ltd
Add: Xinhe Industrial Park, Xiannv Town, Jiangdu City, Jiangsu Province
Post code: 225267
Phone: [phone]
Fax: [phone]
Website: http://www.f-n.cn
E-mail: [e-mail]

2
CONTENTS
Model & Parameter List ┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅ 3
Installation Specification of Guyed Tower ┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅ 5
Installation Specification of Tapered Tower ┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅ 13
Configuration Specification of Batteries ┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅ 15
Electric Wiring ┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅ 16
Maintenance ┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅ 17
FAQS ┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅ 17
Annex one: Off-grid Electric Wiring ┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅ 19
Annex Two: Controller Specification（3kw & above 3kw） ┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅20
Annex Three: Specification of wind-speed monitor ┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅ 22
Annex Four: Specification of Analyzing System for Wind-speed Gathering ┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅ 27

3
Model & Parameter List
Model FD2.1-200-8L FD2.1-200-8H FD2.5-300-8L FD2.5-300-8H
Rated power(W) 200W 300W 300W
Rated voltage (V) 24 24V 24V
Rotor diameter(M) 2.2 1.8 2.5 2.0
Start-up wind speed(m/s) 3 2.5 2.5
Rated wind speed（m/s）6 12 7 12
Security wind speed(m/s) 16 35 16 35
Rated rotating rate（r/m）450 400 400
Blade material glass fiber glass fiber glass fiber Glass fiber
Blade quantity 3 3 3
Model FD2.7-500-10L FD2.7-500-10H FD3.0-1000-10L FD3.0-1000-10H
Rated power(W) 500W 1KW
Rated voltage (V) 24 48
Rotor diameter(M) 2.5 2.1 2.7 2.3
Start-up wind speed(m/s) 2 2
Rated wind speed（m/s）8 12 9 12
Security wind speed(m/s) 16 35 16 35
Rated rotating rate（r/m）400 400
Blade material glass fiber glass fiber glass fiber glass fiber
Blade quantity 3 3
Model FD3.6-2000-10L FD3.6-2000-10H FD5.0-3000-16L FD5.0-3000-16H
Rated power(W) 2000W 3000W
Rated voltage (V) 120 240
Rotor diameter(M) 3.2 2.5 4.5 3.6
Start-up wind speed(m/s) 2 2
Rated wind speed（m/s）9 12 10 12
Security wind speed(m/s) 16 35 25 45
Rated rotating rate（r/m）400 220
Blade material glass fiber glass fiber glass fiber glass fiber
Blade quantity 3 3

4
Model FD6.4-5000-16L FD6.4-5000-16H FD8.0-10K-20L FD8.0-10K-20H
Rated power(W) 5000W 10000W
Rated voltage (V) 240 240
Rotor diameter(M) 6.4 4.5 8.0 6.4
Start-up wind speed(m/s) 2 2
Rated wind speed（m/s）10 12 10 12
Security wind speed(m/s) 25 45 25 45
Rated rotating rate（r/m）200 180
Blade material glass fiber glass fiber glass fiber glass fiber
Blade quantity 3 3
Model FD10.0-20K-40H
Rated power(W) 20000W
Rated voltage (V) 360
Rotor diameter(M) 10.0
Start-up wind speed(m/s) 2
Rated wind speed（m/s）12
Security wind speed(m/s) 45
Rated rotating rate（r/m）90
Blade material glass fiber
Blade quantity 3

5
Installation Specification of Guyed Tower
Step 1: Choosing Installation Sites
The wind turbine should be erected high and far away from obstacles as possible in order to get
relatively high wind speed. Meanwhile soil quality of installation location should be taken into
consideration. Loose sands, uneven or easily influenced by weather condition areas should be
excluded from installing the wind turbine. When selecting the locations, it’s necessary to
consider the distance between generator and pile. The shorter the distance is, the less cable
would be used. As a result, less energy waste would be produced during the transmission.
While under the circumstances of longer distance, it’s better to use much thicker standard
cable for the transmission.
Step 2: Layout of Tower, Base & Anchor (as shown in the following tables)
Model 200W 300W 500W 1000W 2000W
Semi diameter（m）2.0 3.0 3.0 3.0 4.0
Size of central base(m) (long*wide*deep) 0.4*0.4*0.3 0.5*0.5*0.4 0.6*0.6*0.5
Size of side base (m) (long*wide*deep) 0.3*0.3*0.3 0.4*0.4*0.3 0.5*0.5*0.4
Model 3000W 5000W 10KW 20KW
Semi diameter (m) 4.0 6.0 6.0 8.0
Size of central base (m) (long*wide*deep) 0.8*0.8*0.8 1.0*1.0*1.0
Size of side base (m) (long*wide*deep) 0.6*0.6*0.6 1.0*1.0*1.0
Table 1

6
Special attention should be paid to the following when laying out the base and anchor:
1. Connecting line of two side anchors should be in parallel with the connection of two pinholes
on the tail edge.
2. Make sure the side of tail edge with screw thread face the anchor.
3. The height of anchor should be consistent with the height of tower base.
Therefore, the pulling force between fixed cable wires should be balanced for the sake of easy
adjustment. Otherwise, too tight or too loose fastening pull will lead to the curvature or even
breakdown of tower while erecting the tower.
Step 3 Concrete the Foundation of Base as well as Anchor and Install Tower Base
1. Follow the layout of the above step, dig the concrete construction holes. Please refer to the
chart one above for the size of the holes.
2. C25 concrete should be available. Four anchor bolts will be installed according to the holes on
the base. Attention to make sure they are consistent with base holes. Fix the base with bolts
on the cement done before (as shown in the graph 2).

7
Graph 2
3. Annular anchors need to be deposited 60°to 80°along the base direction and check the
distance between the four hooks of the anchors and the center of the base. Four anchors
should be horizontal (as shown in the graph 3).
Graph 3

8
Step 4 Assembly of the tower and wind turbine
1. First, insert the main section of tower into base, then insert the axis pin into base and insert the
split pin. (As shown in the graph 4)
Graph 4
2. Connect each section of tower one by one, place the tower on the supporting stand after
assembly.
3. Rip the generator and dogvane cables into the tower, and elicit the cables from the main
section of tower, near the tail edge.
4. Fix the running flange and tower flange by bolts. Hoist it by equipments such as pulleys, chain
block etc. Pay attention that the generator axis should be faced upward in order to install the
blades.
5. Install the blades and cover the pressure pad (300W wind turbine having no pressure pad), then
screw the bolts.
Keep the balance of blades when install them. First, do not screw the bolts too tight, adjusting the
distance between two blades’tips to be equal after screwing all the bolts. (as shown in the graph

9
5)
Graph 5
Make sure: L1=L2=L3 (error allowed: ±5mm)
Utilizing spanner for force moment when screwing blades’bolts and achieving the set force
moment
（200w、300w：15Nm±1；500w、1kw、2kw：30Nm±1；3kw、5kw、10kw、20kw：50Nm
±1）
Note: Please keep to the above make-sure. If not, we are not responsible for any possibility of
breaking down the blades or flange.
6. After adjusting the equal distance between the blades’tips, screw down the bolts according to
the order as shown in the graph 6 (300W having three blade bolts, screwing them down one by
one)

10
Graph 6
7. Cover the dome.
8. (For 3kw and above 3kw wind turbine) infix the aviation plug on the generator into the socket of
dogvane, and then install the dogvane. Special attention should be paid to the direction of
dogvane. All the five holes must be face-to-face.
Step 5: Preparations before erecting the tower
(For 3kw and above 3kw wind turbine)
1. Fix the fixed cable wire on the tower. The cable wire (both right and left sides) should be directly
connected to side anchor through turnbuckle. Cable wire behind should be fixed on back
anchor according to the same length. Make sure there is no twist among the three cable wires
2. Connecting the two supporting poles.
3. Fix the two relative thin cable wires on the two ears of supporting pole, and then make the cable
wire before the tower drill through the two ears, and fix them after putting into the upper pulley.
4. Insert the supporting pole into the tower. The cable wire on the two ears should be fixed on the
two side anchors, and then fixed by tighter.

11
5. Fix the lower pulley on the front anchor. Fix one side of the longest thin cable wire on the pulley
of supporting pole. Make sure the other side drill through the pulley, and then drill through the
upper and lower pulley. Finally, fix it on a hoist or tractor (as shown in the graph 7).
Graph 7
(For 2kw & above 2kw)
1. Connect the last fixed wire cable to the one which is at least 16 meters. Tie one end to the winch
or tractor.
2. Drill the wire cable or bracing cord through one end of the ladder (2*4 or 2*5), which will be
served as support pole
Step 6: Erecting the tower
1. Drive the winch or tractor slowly and the tower will stand up along the moving of the cord. Stop
at each rising 15°and check the tensile force of wire cable on both sides. Any over tight or loose
wire should be regulated by putting down the tower slowly and adjusting the length of wire cable.

12
2. Go on pulling the bracing cord until the tower stands upright. Separate the working cord and fix
it on its anchor.
3. Check and adjust the strain of each fixed wire cable. Over tight force may bend the tower while
over loose force may cause the tower unstable and shakable. The perfect force is neither too
loose nor too tight and can be adjusted through circumrotating the bolt.
Installation specification of taper tower
Step 1: Choosing installation sites
Please refer to the installation specification of guyed tower (Step 1)
Step 2: Concrete the base
Refer to the following graphs according to the different product model. Special attention should
be paid to the consistent between anchor and the opening of tower base.
Graph 8

13
Model Code in the
graph 8
1000W 2000W 3000W 5000W 10KW 20KW
Ground depth(m) ( D1) 1.2 1.5 1.5 1.6 2.0 3.0
Ground diameter(m) ( C1) 1.0 1.0 1.2 1.5 1.8 2.5
Burial depth of cotter bolt (m) ( D2) 0.8 1.2 1.2 1.2 1.6 2.0
Layout diameter of cotter bolt
(mm)
( C2) 450 600 600 700 1000 1200
Specification of cotter bolt ( T) M18 M18 M20 M24 M24 M30
Quantity of cotter bolt ( N) 12 12 12 12 16 16
Table 2
Step 3: Assembly of tower and generator
Please refer to the installation specification of guyed tower (Step 4)
Step 4: Hoisting the tower
A hoist is needed while installing the guyed tower, which will be proceeded by professional
personnel. Non-working people should be far away from the site when hoisting.
1. Utilized by supporter on the upper side of pole and hoist gradually.
2. When the tower has been erected, face the open hole on tower base to the cotter bolt and
screw down the bolt nut.
Configuration Specification of Batteries
1. Batteries should be placed inside buildings under dry and constant temperature. After finalizing
the quantity of batteries in series, it is necessary to have a design to place the batteries,
controller and inverter.
2. Connect the batteries in series. The concrete way is to connect the anode of first battery to
cathode of the second one.
3. Make the joints greased. Install the fuse on the positive electrode of battery. The distance of
conducting wire between batteries and controller should be less than 3m.

14
4. Suggested battery capacity for various model (as shown in the table 3)
Model 200W 300W 500W 1000W 2000W 3000W 5000W 10KW 20KW
Voltage of single battery (V) 12
Capacity of single battery(AH) 100 200 200 200 150 100 200 400 800
Quantity in series 2 2 2 4 10 20 20 20 30
Table 3
5. Charged parameter of batteries (as shown in the table 4)
Battery voltage(V) 12 24 36 48 120 240 360
Float charge voltage ( V) 15 30 45 60 150 300 450
Overvoltage ( V) 15 30 45 60 150 300 450
Over charge resume voltage ( V) 14 28 42 56 140 280 420
Undervoltage ( V) 10.5 21 32 42 105 210 315
Under charge resume voltage ( V) 12 24 36 48 120 240 360
Table 4
Electric Wiring
1. Off-grid electric wiring (annex 1)
To ensure the safety and easy maintenance, please install the switch and fuse according to the
diagram. Make sure there are consistent among the output voltages of generator, battery voltage
and input voltage of inverter. A wire-connecting mistake will lead to burn down the generator,
batteries and inverter.
(Special attention to 3kw & above 3kw)
a. There are two cables elicited from the generator head. One is the cable of wind direction signal
with aviation plug on cable head. You need to insert it into the socket. The other cable is for the
output of generator power and controlling signal. There are five lines with three relative thick
ones for generator output and the other two relative thin ones for controlling signal, which is

15
classified as positive electrode and negative one. All should be connected to the connecting
poles at the back of controller accordingly.
b. The anemoscope should be installed on house roof or open areas, and must be vertical against
the ground. One end of the matched cable of anemoscope should be inserted into the socket
under the anemoscope with the other end inserted into the socket accordingly.
c. Please refer to annex 2 for controller specification
2. On-grid electric wiring
All the models can be applied to on-grid environment. But it is approved by local regulations.
What is more, on-grid controller and inverter need to be purchased additionally.
Maintenance
Wind turbine may be operated under extremely harsh environment, or meet various complicated
weather. Therefore, fix- date examination and maintenance are necessary in order to keep the
system operate rightly.
Do the following check every three months:
1. Check the tight wire is too loose or too tight, and adjust them, in particular in initial stage of
installation and post-gale.
2. Check whether or not the wire is damaged or loose. The joints are loose and rusted or not in
order to secure electrical safety.
3. Maintain the batteries following the battery manual.
4. Before storm, it is better to lay down the tower for escaping from unpredictable loss

16
FAQS
○Why does not my electro-equipment work after connected to inverter?
●Check the dump energy. If the energy is not enough, the system will not operate normally; if
the energy is enough, please check the connecting wire between batteries and inverter is
correct.
○Why can not the batteries be charged?
●Check whether or not the rotor is rolling, the generator have no output at too high or too low
wind speed. If the rotor is normal, disconnect the generator's wire from batteries and controller
(if there is an individual controller); check the output voltage of generator by a multi-meter. If
the voltage is normal please check the batteries is ok, otherwise check the wire of generator.
○Why does not the rotor roll at a normal wind speed?
●If the output wire of generator is short, the rotor will not roll. Check the generator's wire after
disconnected from batteries.
○How to lay down the generator?
●
(For 3KW & above 3KW)
1. Firstly we should stop the generator. Change control manner to "manual", and then hold on
the "reverse" or "turn" to make the generator turn a 90 angle with wind direction。
2. After the blades stop rolling, shortcut three line of generator.
3. Hold on the "reverse" or "turn" to make the generator's end face to the direction of
putting.
4. Do the reverse steps of installation to put down the generator.

17
(For 2KW & above 2KW)
1. Disconnect the generator and controller. Make the three output lines be short circuit to prevent
the blades from further running.
2. Do the reverse steps of installation to put down the generator.
○Can I enlarge the batteries' capability to extend the available time for electrical appliance?
●Enlarge the capability of batteries we suggested would make the batteries on half full state
and short the life.
○Wind turbine (3kw & above 3kw) can not trace wind direction automatically.
●1. Check whether the anemoscope is broken or not. The concrete way is to examine whether
there is wind-speed indicator on controller;
2. Check whether the dogvane is broken or not. The concrete way is to unplug the plug of
dogvane from controller, and you will see there are three line on dogvane with marks ①、②、
③. Measure the resistance between ①and ②by multi meter, the resistance should be
appropriately 1000Ω, and then measure the resistance between ①and ③, along with ②
and ③. The resistance figure of these two(①and ③+②and ③) should be equal to the
resistance figure between ①and ②.
3. If no problem exist the ahead two procedures, check whether the controller board has been set
on “auto”. Otherwise, it can not trace the wind direction automatically. If you can not trace the
wind direction, the reason causing this is mostly for low wind speed. Only when the wind speed
is larger than 3m/s staying more than 30seconds, can you trace wind speed and change
windward angle.
○How long is the generator's lifespan?

18
●It’s 15 years under normal care.
If you have more questions, please contact us by phone or E-mail.
* The color of photographs may be different from real objects.
* No notification if the manual modified.
*The guarantee of turbine and controller is 2 years, and the inverter is 6months from the date of
purchasing (non-done by man or majeure)

19
Annex 1: Off-grid electric wiring

20
Annex Two: Controller Specification（3kw & above 3kw）
1. Under initial state, controlling board will indicate “auto”and “turn-on”. When the wind
speed reaches or surpasses 2m/s under this state, wind turbine will trace wind direction
automatically. If the batteries are full or the wind speed is too strong, the turbine will furl
automatically until shutdown.
2. We can also set the windward mode on “manual”and adjusting wind direction by pressing
“forward”or “reverse”the direction. When the wind speed is too strong or the batteries are
charged fully, the turbine will not shut down automatically.
3. When we do not need the operation of wind turbine, you can choose to press the button of
shutdown or turning-off. Then the turbine will automatically face wind and achieve shutdown.
4. The system will continuously check the batteries’voltage when the system is under normal
state of generating power. The system will alarm automatically when over voltage or under
voltage. When over voltage, shutdown order will be sent out. The over-voltage alarm is set on
300V, alarm voltage cancellation 280V and under voltage alarm 210V when it leaves factory.
5. The function of anemoscope is to check the real time wind speed. The state will be on
“working”or “non-working”checked by. Under working state, the system will automatically
face wind and generate electricity. There are “non-wind”and “over-wind”under
“non-working”state. When under “non-wind”state, the system moves into sleeping state.
When under “over-wind”state, the system will immediately send out furling order. The system
will go into shutdown.
Following table is the setting when leaving factory:
Model 3000W 5000W 10KW 20KW
Furl 30 degree 12m/s 12m/s 12m/s 13m/s