Yangzhou Shenzhou Wind-driven Generator FD2.1-200-8L User manual

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Yangzhou Shenzhou Wind-driven Generator Co.,Ltd
USER’S MANUAL
(2007-04-13)
Yangzhou Shenzhou Wind-driven Generator Co.,Ltd
Add: Xinhe Industrial Park, Xiannv Town, Jiangdu City, Jiangsu Province
Post code: 225267
Phone: [phone]
Fax: [phone]
Website: http://www.f-n.cn
E-mail: [e-mail]

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CONTENTS
Model & Parameter List ┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅ 3
Installation Specification of Guyed Tower ┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅ 5
Installation Specification of Tapered Tower ┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅ 13
Configuration Specification of Batteries ┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅ 15
Electric Wiring ┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅ 16
Maintenance ┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅ 17
FAQS ┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅ 17
Annex one: Off-grid Electric Wiring ┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅ 19
Annex Two: Controller Specification（3kw & above 3kw） ┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅20
Annex Three: Specification of wind-speed monitor ┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅ 22
Annex Four: Specification of Analyzing System for Wind-speed Gathering ┅┅┅┅┅┅┅┅┅┅┅┅┅┅┅ 27

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Model & Parameter List
Model FD2.1-200-8L FD2.1-200-8H FD2.5-300-8L FD2.5-300-8H
Rated power(W) 200W 300W 300W
Rated voltage (V) 24 24V 24V
Rotor diameter(M) 2.2 1.8 2.5 2.0
Start-up wind speed(m/s) 3 2.5 2.5
Rated wind speed（m/s）6 12 7 12
Security wind speed(m/s) 16 35 16 35
Rated rotating rate（r/m）450 400 400
Blade material glass fiber glass fiber glass fiber Glass fiber
Blade quantity 3 3 3
Model FD2.7-500-10L FD2.7-500-10H FD3.0-1000-10L FD3.0-1000-10H
Rated power(W) 500W 1KW
Rated voltage (V) 24 48
Rotor diameter(M) 2.5 2.1 2.7 2.3
Start-up wind speed(m/s) 2 2
Rated wind speed（m/s）8 12 9 12
Security wind speed(m/s) 16 35 16 35
Rated rotating rate（r/m）400 400
Blade material glass fiber glass fiber glass fiber glass fiber
Blade quantity 3 3
Model FD3.6-2000-10L FD3.6-2000-10H FD5.0-3000-16L FD5.0-3000-16H
Rated power(W) 2000W 3000W
Rated voltage (V) 120 240
Rotor diameter(M) 3.2 2.5 4.5 3.6
Start-up wind speed(m/s) 2 2
Rated wind speed（m/s）9 12 10 12
Security wind speed(m/s) 16 35 25 45
Rated rotating rate（r/m）400 220
Blade material glass fiber glass fiber glass fiber glass fiber
Blade quantity 3 3

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Model FD6.4-5000-16L FD6.4-5000-16H FD8.0-10K-20L FD8.0-10K-20H
Rated power(W) 5000W 10000W
Rated voltage (V) 240 240
Rotor diameter(M) 6.4 4.5 8.0 6.4
Start-up wind speed(m/s) 2 2
Rated wind speed（m/s）10 12 10 12
Security wind speed(m/s) 25 45 25 45
Rated rotating rate（r/m）200 180
Blade material glass fiber glass fiber glass fiber glass fiber
Blade quantity 3 3
Model FD10.0-20K-40H
Rated power(W) 20000W
Rated voltage (V) 360
Rotor diameter(M) 10.0
Start-up wind speed(m/s) 2
Rated wind speed（m/s）12
Security wind speed(m/s) 45
Rated rotating rate（r/m）90
Blade material glass fiber
Blade quantity 3

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Installation Specification of Guyed Tower
Step 1: Choosing Installation Sites
The wind turbine should be erected high and far away from obstacles as possible in order to get
relatively high wind speed. Meanwhile soil quality of installation location should be taken into
consideration. Loose sands, uneven or easily influenced by weather condition areas should be
excluded from installing the wind turbine. When selecting the locations, it’s necessary to
consider the distance between generator and pile. The shorter the distance is, the less cable
would be used. As a result, less energy waste would be produced during the transmission.
While under the circumstances of longer distance, it’s better to use much thicker standard
cable for the transmission.
Step 2: Layout of Tower, Base & Anchor (as shown in the following tables)
Model 200W 300W 500W 1000W 2000W
Semi diameter（m）2.0 3.0 3.0 3.0 4.0
Size of central base(m) (long*wide*deep) 0.4*0.4*0.3 0.5*0.5*0.4 0.6*0.6*0.5
Size of side base (m) (long*wide*deep) 0.3*0.3*0.3 0.4*0.4*0.3 0.5*0.5*0.4
Model 3000W 5000W 10KW 20KW
Semi diameter (m) 4.0 6.0 6.0 8.0
Size of central base (m) (long*wide*deep) 0.8*0.8*0.8 1.0*1.0*1.0
Size of side base (m) (long*wide*deep) 0.6*0.6*0.6 1.0*1.0*1.0
Table 1

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Special attention should be paid to the following when laying out the base and anchor:
1. Connecting line of two side anchors should be in parallel with the connection of two pinholes
on the tail edge.
2. Make sure the side of tail edge with screw thread face the anchor.
3. The height of anchor should be consistent with the height of tower base.
Therefore, the pulling force between fixed cable wires should be balanced for the sake of easy
adjustment. Otherwise, too tight or too loose fastening pull will lead to the curvature or even
breakdown of tower while erecting the tower.
Step 3 Concrete the Foundation of Base as well as Anchor and Install Tower Base
1. Follow the layout of the above step, dig the concrete construction holes. Please refer to the
chart one above for the size of the holes.
2. C25 concrete should be available. Four anchor bolts will be installed according to the holes on
the base. Attention to make sure they are consistent with base holes. Fix the base with bolts
on the cement done before (as shown in the graph 2).

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Graph 2
3. Annular anchors need to be deposited 60°to 80°along the base direction and check the
distance between the four hooks of the anchors and the center of the base. Four anchors
should be horizontal (as shown in the graph 3).
Graph 3

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Step 4 Assembly of the tower and wind turbine
1. First, insert the main section of tower into base, then insert the axis pin into base and insert the
split pin. (As shown in the graph 4)
Graph 4
2. Connect each section of tower one by one, place the tower on the supporting stand after
assembly.
3. Rip the generator and dogvane cables into the tower, and elicit the cables from the main
section of tower, near the tail edge.
4. Fix the running flange and tower flange by bolts. Hoist it by equipments such as pulleys, chain
block etc. Pay attention that the generator axis should be faced upward in order to install the
blades.
5. Install the blades and cover the pressure pad (300W wind turbine having no pressure pad), then
screw the bolts.
Keep the balance of blades when install them. First, do not screw the bolts too tight, adjusting the
distance between two blades’tips to be equal after screwing all the bolts. (as shown in the graph

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5)
Graph 5
Make sure: L1=L2=L3 (error allowed: ±5mm)
Utilizing spanner for force moment when screwing blades’bolts and achieving the set force
moment
（200w、300w：15Nm±1；500w、1kw、2kw：30Nm±1；3kw、5kw、10kw、20kw：50Nm
±1）
Note: Please keep to the above make-sure. If not, we are not responsible for any possibility of
breaking down the blades or flange.
6. After adjusting the equal distance between the blades’tips, screw down the bolts according to
the order as shown in the graph 6 (300W having three blade bolts, screwing them down one by
one)

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Graph 6
7. Cover the dome.
8. (For 3kw and above 3kw wind turbine) infix the aviation plug on the generator into the socket of
dogvane, and then install the dogvane. Special attention should be paid to the direction of
dogvane. All the five holes must be face-to-face.
Step 5: Preparations before erecting the tower
(For 3kw and above 3kw wind turbine)
1. Fix the fixed cable wire on the tower. The cable wire (both right and left sides) should be directly
connected to side anchor through turnbuckle. Cable wire behind should be fixed on back
anchor according to the same length. Make sure there is no twist among the three cable wires
2. Connecting the two supporting poles.
3. Fix the two relative thin cable wires on the two ears of supporting pole, and then make the cable
wire before the tower drill through the two ears, and fix them after putting into the upper pulley.
4. Insert the supporting pole into the tower. The cable wire on the two ears should be fixed on the
two side anchors, and then fixed by tighter.