Yanmar 6EY17W User manual

YANYAN
MARMAR
OPERATIONOPERATION
MANUALMANUAL
MARINE PROPULSION ENGINEMARINE PROPULSION ENGINE
6EY17W6EY17W
OAOA
EE
17-80010017-800100

All All
Rights Reserved, Rights Reserved,
CopyrightCopyright
YANMAIIYANMAII
CO., I.TD.CO., I.TD.
INTRODUCTIONINTRODUCTION
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YAYA
NMAR NMAR
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.%%p 'h"! $anua) "n a !af% )oa'"on( Mak% !ur% 'ha' 'h%.%%p 'h"! $anua) "n a !af% )oa'"on( Mak% !ur% 'ha' 'h%
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••
The text and illustrations o this o!eration "anual #an !artl$ disa%ree &ith !rodu#ts o so"eThe text and illustrations o this o!eration "anual #an !artl$ disa%ree &ith !rodu#ts o so"e
s!e#ii#ations's!e#ii#ations'
InIn
that #ase( reer to the se!arate )!e#ii#ation and *inal +o#u"ent'that #ase( reer to the se!arate )!e#ii#ation and *inal +o#u"ent'
••
The #ontents o this o!eration "anual #an #han%e &ithout !rior notii#ation toThe #ontents o this o!eration "anual #an #han%e &ithout !rior notii#ation to
i"!ro,ei"!ro,e
the ualit$ andthe ualit$ and
!eror-!eror-
"an#e o the !rodu#t and to i"!ro,e saet$"an#e o the !rodu#t and to i"!ro,e saet$
••
*or so"e de,i#es( reer to the se!arate o!eration "anuals'*or so"e de,i#es( reer to the se!arate o!eration "anuals'
••
I $ou lose or da"a%e this o!eration "anual( !lease #onta#t .ANMAR or $our sales or ser,i#e a%ent'I $ou lose or da"a%e this o!eration "anual( !lease #onta#t .ANMAR or $our sales or ser,i#e a%ent'
••
I $ou transer this !rodu#t( also transer this O!eration Manual( *inal +o#u"ent and Re#ords oI $ou transer this !rodu#t( also transer this O!eration Manual( *inal +o#u"ent and Re#ords o
)ho! Trial &ith the !rodu#t to the next o&ner')ho! Trial &ith the !rodu#t to the next o&ner'
••
The nu"eri#al ,alues in this "anual are /ased on the )I s$ste" International )$ste" o Units'The nu"eri#al ,alues in this "anual are /ased on the )I s$ste" International )$ste" o Units'
00
In1u"r"%!In1u"r"%!
••
Onl$ use %enuine .ANMAR re!la#e"ent !arts or other s!e#iied !arts' 2hen $ou order a !art(Onl$ use %enuine .ANMAR re!la#e"ent !arts or other s!e#iied !arts' 2hen $ou order a !art(
#learl$ %i,e $our .ANMAR sales or ser,i#e a%ent the !rodu#t na"e "odel and serial#learl$ %i,e $our .ANMAR sales or ser,i#e a%ent the !rodu#t na"e "odel and serial
nu"/ernu"/er
to%ether &ith the !art na"e and its !a%eto%ether &ith the !art na"e and its !a%e
inin
this "anual and !art nu"/er'this "anual and !art nu"/er'
••
I $ou3I $ou3
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use the !rodu#t dierentl$ ro" the intended usa%e !ur!ose or #onditions ORuse the !rodu#t dierentl$ ro" the intended usa%e !ur!ose or #onditions OR
--
o!erate the !rodu#t dierentl$ ro" the #ontents o this o!eration "anual(o!erate the !rodu#t dierentl$ ro" the #ontents o this o!eration "anual(
$ou #an #ause a##idents and "alun#tions' 4eore $ou "a5e a$ou #an #ause a##idents and "alun#tions' 4eore $ou "a5e a
"odii#ation"odii#ation
to the to the
!rodu#t( #onta!rodu#t( #onta
#t#t
.ANMAR.ANMAR
or $our sales or ser,i#e a%ent' +o not "a5e aor $our sales or ser,i#e a%ent' +o not "a5e a
"odii#ation"odii#ation
that is not a!!ro,ed /$ .ANMAR'that is not a!!ro,ed /$ .ANMAR'
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I $ou ha,e uestions or #o""ents a/out this "anual( !lease #onta#t .ANMAR or $our sales orI $ou ha,e uestions or #o""ents a/out this "anual( !lease #onta#t .ANMAR or $our sales or
ser,i#e a%ent'ser,i#e a%ent'
A+OUT T2IS OPERATION MANUALA+OUT T2IS OPERATION MANUAL
The "a6or ter"s used in this o!eration "anual are deined as ollo&s3The "a6or ter"s used in this o!eration "anual are deined as ollo&s3
The ront o the The ront o the
en%ineen%ine
3 o!!osite side o 3 o!!osite side o
the l$&heelthe l$&heel
The /a#5 o the en%ine3 the l$&heel sideThe /a#5 o the en%ine3 the l$&heel side
O!eration side3 on the let side as ,ie&ed ro" the l$&heel side uel in6e#tion !u"! sideO!eration side3 on the let side as ,ie&ed ro" the l$&heel side uel in6e#tion !u"! side
Non-o!eration side3 on the ri%ht side as ,ie&ed ro" the l$&heel side exhaust "aniold sideNon-o!eration side3 on the ri%ht side as ,ie&ed ro" the l$&heel side exhaust "aniold side
Turn ri%ht3 #lo#5&ise rotation as ,ie&ed ro" the l$&heel sideTurn ri%ht3 #lo#5&ise rotation as ,ie&ed ro" the l$&heel side
Turn let3 #ounter#lo#5Turn let3 #ounter#lo#5
&ise rotation as ,ie&ed ro" the &ise rotation as ,ie&ed ro" the
l$&heel sidel$&heel side
$linder nu"/er3 #ounted ro" the l$&heel side 1( $linder nu"/er3 #ounted ro" the l$&heel side 1(
( 9(( 9(
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Non-o!eration sideNon-o!eration side

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####
CONTENTSCONTENTS
3OR YOUR SA3ETY3OR YOUR SA3ETY
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A/out )aet$ La/A/out )aet$ La/
elsels
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11
Pre#autionsPre#autions
' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' '' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' '
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Maintenan#e Pre#autionsMaintenan#e Pre#autions
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<<
)aet$ La/els 2arnin% La/els)aet$ La/els 2arnin% La/els
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3UEL OIL, LU+RI3UEL OIL, LU+RI
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==
OPERATIONOPERATION
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O!eration Pre!arationO!eration Pre!aration
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*OR
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1
3OR YOUR SA3ETY

*ires ro" oil*ires ro" oil
i%nitioni%nition
••
Ma5e Ma5e
sure a%ain that the sure a%ain that the
t$!e o uel oil t$!e o uel oil
is #orre#is #orre#
t t
/eore $ou reuel' The /eore $ou reuel' The
&ron% &ron%
uel oilsuel oils
e'%'e'%'
%asoline %asoline
#an #an
#ause a#ause a
ire'ire'
••
4e 4e
sure to sto! the en%ine /eore uelin%' sure to sto! the en%ine /eore uelin%'
I I
$ou s!ill $ou s!ill
uel oil(uel oil(
#areull$#areull$
&i!e the&i!e the
s!illa%e's!illa%e'
••
+o +o
not !ut oils or other la""a/le not !ut oils or other la""a/le
"aterials "aterials
near near
the en%ine' The$ #an /urn and the en%ine' The$ #an /urn and
#ause a#ause a
ire'ire'
Exhaust %asExhaust %as
!oisonin%!oisonin%
••
Ne,er Ne,er
#o,er or /lo#5 the &indo&#o,er or /lo#5 the &indo&
s( s(
air ,enair ,en
ts( ans or otherts( ans or other
,entilation,entilation
de,i#es de,i#es
in in
thethe
en%ine roo"'en%ine roo"'
••
Al&a$s Al&a$s
"aintain "aintain
%ood%ood
,entilation,entilation
in in
the en%ine roo" durin% the en%ine roo" durin%
o!eration'o!eration'
4reathin%4reathin%
exhaustexhaust
%as is %as is
dan%erous dan%erous
to $ourto $our
health'health'
In6ur$ ro" rotatin%In6ur$ ro" rotatin%
!arts!arts
••
Gee! Gee!
$our $our
hands( other /od$ !arts and hands( other /od$ !arts and
#lothin% #lothin%
a&a$ a&a$
ro" ro"
rotatin% rotatin%
!arts e'%'!arts e'%'
the rontthe ront
dri,edri,e
shat( D-shat( D-
/elt or !ro!e/elt or !ro!e
ller ller
shat' I tshat' I t
he$ are #he$ are #
au%ht( au%ht(
in6ur$ in6ur$
#an#an
o##ur'o##ur'
••
)to! )to!
the the
en%ine /eore ins!e#tion( en%ine /eore ins!e#tion(
unless o!eration unless o!eration
is is
a/solutel$a/solutel$
ne#essar$'ne#essar$'
••
+o +o
not o!erate the enot o!erate the e
n%ine &ithout n%ine &ithout
the #o,er o rotatin%the #o,er o rotatin%
!arts'!arts'
••
4eore $ou start 4eore $ou start
the en%ine( "a5e sure that the en%ine( "a5e sure that
no no
tools tools
or ra%s are or ra%s are
near near
thethe
en%ine'en%ine'
Pre#autionsPre#autions
a%ainsta%ainst
noisenoise
••
$ $
%&t o e(r %&t o e(r
prote)tio prote)tio
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the egie the egie
roo to preveroo to preve
t he(rig loss.t he(rig loss.
*OR *OR
.OUR )A*ET.OUR )A*ET
. .
--
99
Pre#autionsPre#autions
a%ainst o!enin% the a%ainst o!enin% the
#$linder #$linder
/lo#5 side/lo#5 side
#o,er#o,er
••
+o +o
not o!en not o!en
the #$linder the #$linder
/lo#5 /lo#5
side #o,er &hen the en%ine iside #o,er &hen the en%ine i
s hot' *resh air s hot' *resh air
thatthat
lo&s intolo&s into
thethe
en%ine #an #ause anen%ine #an #ause an
ex!losion'ex!losion'
*ires ro" ele#tri#*ires ro" ele#tri#
short-#ir#uitsshort-#ir#uits
••
Al&a$s Al&a$s
turn turn
o the o the
/atter$ /atter$
s&it#h s&it#h
or or
deta#h deta#h
the the
earth earth
#a/le #a/le
- /eore - /eore
$ou$ou
ins!e#t theins!e#t the
ele#tri-ele#tri-
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s$ste"'s$ste"'
AA
short-#ir#uitshort-#ir#uit
#an #ause a#an #ause a
ire'ire'
Al#ohol Al#ohol
andand
dru%sdru%s
••
Ne,er Ne,er
o!erate the en%ine &hile $ou are under o!erate the en%ine &hile $ou are under
the inluen#e the inluen#e
o o
al#ohol al#ohol
oror
dru%s' Ne,erdru%s' Ne,er
o!er-o!er-
ate the en%ine &hen $ou eelate the en%ine &hen $ou eel
illill
or un&ell' .ou "a$or un&ell' .ou "a$
"ishandle the en%ine( &hi#h #ould lead"ishandle the en%ine( &hi#h #ould lead
toto
a a
serious serious
a##ident a##ident
oror
in6ur$'in6ur$'
DentilationDentilation
o the /atter$o the /atter$
areaarea
II

••
Ma5e Ma5e
sure that sure that
no no
la""a/le la""a/le
"aterials "aterials
are near are near
as as
the /atterthe /atter
$ "a5$ "a5
eses
inla""a/le %asinla""a/le %as
&hile #har%in%'&hile #har%in%'
••
Ma5e Ma5e
sure that the roo" sure that the roo"
has has
%ood airlo%ood airlo
&' &'
It It
#an#an
ex!lode'ex!lode'
Pre#autionsPre#autions
a%ainst startin% thea%ainst startin% the
en%ineen%ine
••
Ma5e Ma5e
sure that sure that
no/od$ no/od$
is near is near
thethe
en%ine'en%ine'
••
I I
so"eone so"eone
is !resent( %is !resent( %
i,e a i,e a
si%nal si%nal
and "a5e and "a5e
sure that the !erson sure that the !erson
is is
saesae
/eore $ou start/eore $ou start
the en%ine'the en%ine'
••
Ma5e Ma5e
sure that $ou re"osure that $ou re"o
,e the ,e the
turnin% turnin%
/ar' /ar'
Put it Put it
in in
the s!e#iied the s!e#iied
!la#e'!la#e'
There is a ris5There is a ris5
oo
in6ur$'in6ur$'
Pre#autionsPre#autions
a%ainst /urna%ainst /urn
in6ur$in6ur$
••
Ma5e sure that $ou e'%' $our hands( /od$ andMa5e sure that $ou e'%' $our hands( /od$ and
#lothin%#lothin%
do not tou#h thedo not tou#h the
exhaustexhaust
"aniold("aniold(
exhaust exhaust
!i!es( tur/o#har%er( !i!es( tur/o#har%er(
air air
#ooler or en%ine /od$#ooler or en%ine /od$
' '
4e4e
#areul o /urns' The entire#areul o /urns' The entire
en%ineen%ine
and ea#h !art are ,er$and ea#h !art are ,er$
hot'hot'
4atter$4atter$
luidluid
••
4e 4e
#areul that the #areul that the
/atter$ luid /atter$ luid
does not %et odoes not %et o
n $oun $ou
r r
s5in s5in
or in $or in $
our e$es' Theour e$es' The
ele#ele#
trol$trol$
te te
isis
aa
stron% stron%
a#id a#id
and and
#an #an
#ause in#ause in
la""ationla""ation
s' s'
I I
$ou #$ou #
o"e ino"e in
#onta#t &ith the /atter$ luid(#onta#t &ith the /atter$ luid(
&ash it&ash it
 o o
 i""ediatel$  i""ediatel$
&ith &ith
a a
lot olot o
resh&ater'resh&ater'
? ?
88
3OR 3OR
YOUR YOUR
SA3ETYSA3ETY
NOTICENOTICE
NoNo
$o&"f"a'"on!$o&"f"a'"on!
To ensure sae en%ine o!eration( the uel in6e#tion ,olu"e #ontrol and the en%ine s!eed #ontrolTo ensure sae en%ine o!eration( the uel in6e#tion ,olu"e #ontrol and the en%ine s!eed #ontrol
are sealed' I the seal isare sealed' I the seal is
re"o,ed(re"o,ed(
the en%ine lie de#reases ,er$ "u#h' This is /e#ause othe en%ine lie de#reases ,er$ "u#h' This is /e#ause o
deterioration anddeterioration and
in#reasedin#reased
&ear on the slidin% and rotatin% !arts o the en%ine' This #an result&ear on the slidin% and rotatin% !arts o the en%ine' This #an result
inin
an in#rease o lu/ri#atin% oil #onsu"!tion and uel #onsu"!tion( seiFure o all !arts and da"a%e'an in#rease o lu/ri#atin% oil #onsu"!tion and uel #onsu"!tion( seiFure o all !arts and da"a%e'
Ne,er re"o,e a seal'Ne,er re"o,e a seal'
Re"o,in% a seal ,oids &arrant$( e,en /eore the &arrant$ is ex!ired'Re"o,in% a seal ,oids &arrant$( e,en /eore the &arrant$ is ex!ired'
R%#u)a'"on R%#u)a'"on
on on
NO@NO@
La&s on "ariti"e !ollution and haFard !re,ention re%ulate the re!la#e"ent o #ertain !arts' TheLa&s on "ariti"e !ollution and haFard !re,ention re%ulate the re!la#e"ent o #ertain !arts' The
la&s reuire that $ou 5ee! a re#ord and the si%nature ola&s reuire that $ou 5ee! a re#ord and the si%nature o
!ersonnel!ersonnel
&ho&ho
re!la#esre!la#es
the"' Ourthe"' Our
!roessional!roessional
ser,i#e ser,i#e
te#hni#iate#hni#ia
nsns
ha,eha,e
the ex!ertise and s5ills to hel! $ou &ith thethe ex!ertise and s5ills to hel! $ou &ith the
ne#essar$ne#essar$
tas5s'tas5s'
Wa!'%Wa!'%
&"!po!a)&"!po!a)
••
Ne,er dis!ose o &aste liuids su#h as lu/ri#atin% oil /$ du"!in% the" into aNe,er dis!ose o &aste liuids su#h as lu/ri#atin% oil /$ du"!in% the" into a
se&er( ri,er( la5e or o#ean &aters'se&er( ri,er( la5e or o#ean &aters'
••
Put a #ontainer to #at#h an$ &aste oil Put a #ontainer to #at#h an$ &aste oil
e'%' lu/ri#atin% oil so that it e'%' lu/ri#atin% oil so that it
does not s!illdoes not s!ill
into the sea'into the sea'
••
o"!l$ &ith rele,ant la&s andCor re%ulations or the dis!osal o haFardouso"!l$ &ith rele,ant la&s andCor re%ulations or the dis!osal o haFardous
"aterials su#h #oolant( lu/ri#atin% oil( uel( ilters or "aterials su#h #oolant( lu/ri#atin% oil( uel( ilters or
/atteries'/atteries'
YANYAN
MARMAR
!"/"!%AR1!"/"!%AR1
U!%U!%
#%nu"n%#%nu"n%
par'!par'!

II

••
Not usin% %enuine !arts "a$ shorten the "a#hine lie or #ause unex!e#ted "alun#tion'Not usin% %enuine !arts "a$ shorten the "a#hine lie or #ause unex!e#ted "alun#tion'
*OR *OR
.OUR )A*ET.OUR )A*ET
. .
--
::
Ma"n'%nan% Pr%au'"on!Ma"n'%nan% Pr%au'"on!
4e sure to o/e$ the "aintenan#e !re#autions or sae "aintenan#e'4e sure to o/e$ the "aintenan#e !re#autions or sae "aintenan#e'
Ma"n'%nan%Ma"n'%nan%
)oa'"on!)oa'"on!
----
----
------------
----
..............
--------
----
----····=·······-·······----····=·······-·······
~~
Dentilate the roo"Dentilate the roo"
&ell'&ell'
••
Dentilate the roo" &ell &hen $ou o!erate the en%ine( &eld the !arts( re"o,eDentilate the roo" &ell &hen $ou o!erate the en%ine( &eld the !arts( re"o,e
the !aintthe !aint
&ith&ith
sand!a!er and sand!a!er and
other &or5s' other &or5s'
Inhalin% Inhalin%
!oisonous !oisonous
%as %as
or or
dust isdust is
,er$ har"ul to the,er$ har"ul to the
hu"anhu"an
//
oo
dd
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##
/f/f
f/f/
IIHHH:IIHHH:
Li%ht the roo"Li%ht the roo"
&ell&ell
••
Li%ht the &or5 areaLi%ht the &or5 area
sui#ientl$sui#ientl$
and sael$' 2hen $ou &or5 and sael$' 2hen $ou &or5
in a in a
di" area( use adi" area( use a
!orta/le!orta/le
saet$ la"!' In su#h a #ase( use the la"! &ith the /ul/ #o,ered &ith &ire %au%e' Thesaet$ la"!' In su#h a #ase( use the la"! &ith the /ul/ #o,ered &ith &ire %au%e' The
/ul//ul/
"a$ "a$
a##identall$ a##identall$
/rea5 /rea5
and and
i%nite the lea5edi%nite the lea5ed
oil'oil'
2or5 in a 2or5 in a
s!a#ious( s!a#ious(
latlat
lo#ationlo#ation
••
The The
loor loor
s!a#e o thes!a#e o the
&or5sho!&or5sho!
lo#ation &herlo#ation &her
e e
ins!e#tion ins!e#tion
and and
"aintenan#e are"aintenan#e are
#ondu#ted#ondu#ted
"ust /e "ust /e
s!a#ious s!a#ious
and and
lat &ithout lat &ithout
an$ an$
holes' holes'
An unex!e#ted a##ident An unex!e#ted a##ident
in#ludin% in#ludin%
allin%allin%
"a$"a$
o##ur'o##ur'
2or5 in a #lean( tid$2or5 in a #lean( tid$
lo#ationlo#ation
••
+o +o
not lea,e not lea,e
dust( oil( dust( oil(
!arts on !arts on
the loor' An unex!e#ted the loor' An unex!e#ted
a##ident a##ident
"a$"a$
o##ur'o##ur'
Ba,e ireBa,e ire
extin%uisherextin%uisher
••
2or5 &ith a ire2or5 &ith a ire
extin%uisherextin%uisher
near/$ near/$
in #ase o in #ase o
ire' ire'
Ma5e Ma5e
sure that the iresure that the ire
extin%uisher isextin%uisher is
a!!ro!riatel$a!!ro!riatel$
ins!e#ted'ins!e#ted'
II
.-...-..

6 6
88
*OR .OUR )A*ET.*OR .OUR )A*ET.
Pr%au'"Pr%au'"
on!on!
a#a"n!' /orka#a"n!' /ork
4eore $ou start4eore $ou start
&or5&or5
••
+is#onne#t +is#onne#t
the !o&er sour#e' the !o&er sour#e'
.o.o
u u
#an %et #an %et
/urned /urned
or or
suer suer
an an
ele#tri#ele#tri#
sho#5'sho#5'
2hen $ou #he#5 2hen $ou #he#5
the /atter$ the /atter$
s$ste"( s$ste"(
"a5e "a5e
sure that $ousure that $ou
dis#onne#tdis#onne#t
the earththe earth
#a/le-#a/le-
ter"inal'ter"inal'
.o.o
u #an u #an
#ause a #ause a
short short
#ir#uit #ir#uit
and aand a
ire'ire'
+o +o
not %et #au%ht not %et #au%ht
in thein the
en%ineen%ine
••
4e 4e
#areul that $our #areul that $our
/od$ does not /od$ does not
tou#h tou#h
an$ rotatin% an$ rotatin%
!arts &!arts &
hen $ouhen $ou
turn theturn the
l$&heel'l$&heel'
Ne,er !ut $our hand into the #$linderNe,er !ut $our hand into the #$linder
/lo#5'/lo#5'
••
Ma5e Ma5e
sure that $ou re"o,e the sure that $ou re"o,e the
turnin% turnin%
/ar /ar
ro" the l$&heel ro" the l$&heel
ater $ou inishater $ou inish
$our tas5' I$our tas5' I
$ou$ou
start the en%ine &ith start the en%ine &ith
the turnin% the turnin%
/ar /ar
atta#hed( atta#hed(
it #an it #an
#o"e o and #o"e o and
#ause atal#ause atal
a##ident'a##ident'
2or5 &ith2or5 &ith
sui#ientsui#ient
holdin% holdin%
and and
litin%litin%
#onditions#onditions
••
+o +o
not hold the not hold the
en%ine &ith en%ine &ith
/lo#5s /lo#5s
or or
&ood &ood
/lo#5s' /lo#5s'
Ne,er Ne,er
&or5 &hile &or5 &hile
holdin%holdin%
the en%inethe en%ine
onl$onl$
&ith the 6a#5' 4e &ith the 6a#5' 4e
sure to use sure to use
the s!e#iiethe s!e#iie
d d
"etal "etal
ittin%s ittin%s
to litto lit
and hold the en%ine toand hold the en%ine to
thethe
s!e#iied s!e#iied
lo#ation' lo#ation'
It It
#an #an
#ause #ause
atalatal
a##ident'a##ident'
••
2hen $ou 2hen $ou
&or5 &or5
&ith &ith
hea,$ !arts( use hea,$ !arts( use
the s!e#iied the s!e#iied
tools tools
and a and a
sae &iresae &ire
ro!e'ro!e'
*OR *OR
.OUR )A*ET.OUR )A*ET
. .
--
33
2or5 &ith sae2or5 &ith sae
eui!"enteui!"ent
andand
#lothin%#lothin%
••
Put Put
on on
the #the #
orre#t orre#t
!rote#ti,e !rote#ti,e
eui!"eeui!"e
nt nt
or $our or $our
tas5 e'%tas5 e'%
' '
hel"et( hel"et(
&or5&or5
unior" andunior" and
saet$saet$
shoes' shoes'
2ear 2ear
&or5 &or5
unior" that its $our /od$' unior" that its $our /od$'
2earin%2earin%
loose loose
&or5 &or5
unior" unior"
#an #an
#ause#ause
atalatal
a##identa##ident
in#ludin%in#ludin%
%ettin% #au%ht in the%ettin% #au%ht in the
"a#hine'"a#hine'
4atter$4atter$
luidluid
••
4atter$ luid 4atter$ luid
is is
a a
stron% stron%
a#id and #a#id and #
ausesauses
inla""ation'inla""ation'
••
I I
$ou %et it on $ou %et it on
$our $our
s5in s5in
or e$es( i""ediatel$ or e$es( i""ediatel$
lush lush
the area the area
&ith &ith
a a
lot olot o
resh &ater'resh &ater'
etet
"edi#al"edi#al
aid'aid'
2or5 &ith #orre#t2or5 &ith #orre#t
toolstools
••
Use Use
the a!!the a!!
ro!riate ro!riate
tools tools
or &or5' or &or5'
Use Use
the toolthe tool
s s
&ith the #orre#t &ith the #orre#t
siFe siFe
oror
loosenin% andloosenin% and
ti%ht-ti%ht-
enin% the "a#hine' Usin% the tools &ith theenin% the "a#hine' Usin% the tools &ith the
in#orre#tin#orre#t
siFesiFe
"a$ "a$
#ause #ause
serious serious
in6ur$ in6ur$
oror
da"-da"-
a%e to thea%e to the
"a#hine'"a#hine'
*or the*or the
s!e#iieds!e#iied
!arts in the "anual( /e !arts in the "anual( /e
sure to ti%hten sure to ti%hten
thethe
/olts to/olts to
the s!e#iied torue'the s!e#iied torue'
••
Loosened Loosened
or "issin% or "issin%
/olts "a$ #ause da"a%e /olts "a$ #ause da"a%e
to the !arts to the !arts
andand
a##ident'a##ident'
II
II

+o
not &or5
in an
unnatural !osture
$
A
&epe)ted
i5&ry
(y
o))&r.
2hen $ou use or%ani#
sol,ents
•
Or%ani#
sol,ent
#an
turn
into a
%as
easil$' It
is dan%erous
to /reathe the %as'
Ma5e sure
that
the area
&here $ou use
this
sol,ent
has
sui#ient airlo&'
•
Bi%hl$-#on#entrated
or%ani# sol,ent
#an
dissol,e
ats and
oils and is
a/sor/ed
/$
the
s5in'
This is
dan%erous'
Put
on
!rote#ti,e
%ear
&hen $ou
use su#h a
sol,ent'
NOTICE
he#5s ater
&or5
•
All
re"o,ed
!arts are
installed
a%ain
in their
#orre#t
!osition'
•
All
da"a%
ed
!arts are
re!la#ed'
•
Put /
a#5 all t
ools
e'%'
litin%
%ear
and
&ires to their
#orre#t
lo#ation'
•
All
lu/ri#atin%
oil is re"o,ed ro" the en%ine
roo"'
•
The
en%ine roo" is #lean' Nothin%
!re,ents $ou ro" $our
routine
&or5'
•
4eore $ou start the en%ine( "a5e sure that all !arts are in a %ood
#ondition'
•
)tart the en%ine and loo5 or lea5s o uel(
lu/ri#atin%
oil( #oolin% &ater or
air'
•
)tart a load run and #he#5 that the en%ine
!eror"an#e
is the sa"e as /eore ser,i#in%'
I $ou ind
an
unusual dieren#
e(
i""ediatel$
sto! the
en%ine' Ad6ust o
r
re!air
the
en%ine'
•
2hen the load run is
inished(
re#ord the
!eror"an#e
,alues and
the #ontents
o
$our
ser,i#in%
in
the
en%ine lo%' *irst ini
sh
the re#ords( then re!ort that $ou are
inished
&ith $our
&or5'
•
Re"o,e
standin%
si%n/oards'
onta#t all
related !ersonnel that $ou
are
inished
&ith $our
&or5'
8
-
*OR .OUR )A*ET.
Saf%'y La-%)! Warn"n# La-%)!B
These are the lo#ations o the saet$ la/els &arnin% la/els'
•
areull$ rea
d all saet$ la/
els to !re,ent a##iden
ts'
•
Also( i $ou need
to re!la#e a
!art
that has a la/el( "a5e sure that $ou order the ne& !art
to%ether &ith the la/el'
•
I a saet$ la/el is dirt$ or "issin%3 *ind the !art nu"/
er and send an ord
er or a ne& saet$
la/el
to $our .ANMAR
sales a%ent' Atta#h the ne& saet$ la/el'
• O!eration
side
I

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O4e sure that $ou understand
instru#tion in
t
he o!eration
/eore startin%
o!eration'
O*ailu
r
e to 
o
ll
o
& the
i
nstru#t
t
h
e
o!er
a
tion "anual #an
serious in6ur$'
o6r666C6(<'6ro6r66e6C
th
e
e
n
%in
e'
ONe,er tou#h ex!osed "o,in%
o!eration' .ou "a$ /e
O2e
ar
%
l
o
,
e
s
 &hen
ins
i""edia
t
el$ ater o!e
r
ation'
/urned'
Ohe#5 that
no
uel
Is
lea5
o!
er
ation'
*ue
l
le
a
5s
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isass
e"
/lin%

i
l
ters(
66&

r6tee
d66r66ie6666s6
irst /$
l
oosenin%
 the air-,ent
/
e
ore
d
is
a
ss
e
"/l$'
OReturn turnin% eui!"ent
ins!e#tion and "aintenan#e'
O
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t
.an"ar i the
o
r
o
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ra
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 "anu
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YAII MAR

P
u
s
h
r
o
d
)&in%
ar"
inta5e
I
exhaust
,a
l
,e
Lu/'
o
i
l
#oo
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er
onne#tin% rod
su#
ti
on
!
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0
4
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A#
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PRODUCT O4ER4IEW 8
1:
3un'"on!of
Maor Co$pon%n'!
3u%)
!y!'%$
The uel oil lo&s ro" the tan5 throu%h the uel-&ater se!arator o!tion( uel eed !u"!( uel
ilter( uel in6e#tion !u"! and uel in6e#tion !i!es into the uel in6e#tion ,al,e'
The #olle#tion !i!e returns ex#ess uel oil ro" the uel in6e#tion ,al,e and the uel in6e#tion !u"! to the uel
tan5'
*ue
l
i
n
l
et

J
:
o#5
,
al
,e
----------1(
NL((
;--------i
+JMI-
----(
*
uel
eed
!
u"
!
%i
*
ue
l
-
&a
t
er
 se!a
rat
or
*
ue
l
ilter
*uel
!
r
i
"in
%
!u
"
!
Lea
5
a
%
e
o
i
l
o
utl
et
*ue
l
outlet
*
ue
l
in
6
e#
ti
on
!
u
"
!
*
ue
l
in
6e
#
ti
on
,al,e
•
Eui!"ents "ar5ed

are o!tional and the$ are itted to hull
#
')
,0
3
>
9
-00
!"
##
I

0
3u%)
f%%& pu
$p
This "e#hani#al uel !u"! sends uel oil to the uel in6e#tion !u"!'
0 3u%)
pr"$"n#
pu$p
This "anual uel !u"! sends uel oil to the uel in6e#tion !u"!' Use it &hen $ou release air ro"
the uel s$ste"' Mo,e the !iston to send the uel oil'
0 3u%)
f")'%r
This !u"! re"o,es un&anted "aterial ro" the uel'
Re!la#e
the ilter at re%ular inter,als /eore
the internal ele- "ent %ets #lo%%ed'
0 3u%)8/a'%r
!%para'orop'"onB
This de,i#e se!arate
s &ater ro" uel'
+rain the ex#ess &ater ro" the drain
!lu%'
16 8
PRODUCT O4ER4IEW
-
---
-
-
--------"Y!""!!""!!""!/"""""""""
-=
The #$linder
and
the #$linder head are #ooled /$ a #onstant
hi%h-te"!erature
resh&ater #oolin%
s$ste" resh&ater
#ir#ulation &ith indire#t sea&ater #oolin%' This
5ee!s
the te"!erature o the #oolin% &ater
nearl$ #onstant at an$ en%ine load' Thus the en%ine !eror"an#e is 5e!t sta/le'
0 S%a/a'%r
!y!'%$
The sea&ater !u"! sends sea&ater to the air
#ooler(
the
lu/ri#atin% oil #ooler and the resh&ater
#ooler'
Then it dis- #har%es /a#5 into the sea' The sea&ater !u"! sends !art o the sea&ater to
the lu/ri#atin% oil #ooler or the "arine %ear'
0 3r%!h/a'%r
!y!'%$
The resh&ater !u"! sends resh&ater to the #$linder
/lo#5
6a#5et' There it #ools the #$linder(
#$linder liner and #$l- inder head' Then it lo&s throu%h the exhaust "aniold into the #oolin% &ater
ther"ostat and returns to the resh&a- ter !u"! ro" the resh&ater tan5' I
the resh&ater is
&ar"er than the s!e#iied te"!erature( the ther"ostat sends !art o the
resh&ater to the
resh&ater #ooler' This &a$( the resh&ater te"!erature is auto"ati#all$ ad6usted'
*
resh&ater
!:
-
-
)ea&ater
ou
tl
et
*i
ll
er
#a!
*
r
esh&ater
#ooler
l'u/'oi
l
#oolero )ea&ate
r
o
u
tlet
th
e
"a
rin
e
%ea
r
The
r
"ostat
)ea&ater !u"!
)ea&a
t
er inle
t
Coo)"n#
/a'%r
!y!'%$
I

00330-00
!=
##
0
3r%!h/a'%r
'ank
This resh&ater stora%e tan5 has a /uilt-in resh&ater
#ooler'
The #ooler uses sea&ater to #ool the
resh&a- ter'
0
3"))%r
ap
This is the #o,er o the &ater su!!l$ !ort on the to! o the resh&ater tan5'
It
has a !ressure ,al,e'
0
3r%!h/a'%r
pu$p
This #entral
!u"!
sends
resh&ater
to
#ool
the en%ine' The resh&ater lo&s throu%h the en%ine and
#ools
it'
Then it returns to the resh&ater tan5'
0
S%a/a'%r
pu$p
This ru//er-i"!eller !u"! ta5es
in
sea&ater( sends it to all #oolers and returns it to the sea'
0 S%a/a'%r
!'ra"n%rop'"onB
This strainer se!arate
s and re"o,es dirt ro" the sea- &ater &ith
a ilter net' +o
!eriodi# ins!e#ti
ons
and
#lean
the sea&ater strainer /eore its ilter
net %ets #lo%%ed
'
0 En#"n%
)u-r"a'"n#o") oo)%r
This #ooler #ools the lu/ri#atin% oil o the en%ine &ith sea&ater'
0
Lu-r"a'"n#o")
oo)%rof
'h% $ar"n%
#%ar
This
#ooler #ools the lu/ri#atin% oil o the "arine %ear
&ith sea&ater'
0
An'"8orro!"*%
"n
Anti-#orrosi,e
Fin#
is
atta#hed
to
the
!i!es
o
the
sea-
&ater
!assa%es
and
the
#ooler
and
!re,ents
the
ele#- tri#al #orrosion'
he#5 and re!la#e the anti-#orrosi,e Fin#
at re%ular
inter,als'
PRODUCT O4ER4IEW 8
17
Lu-r"a'"n#
&%*"%
The lu/ri#atin% oil !u"! is
a
%ear-t$!e !u"! &ith
a
/uilt-in relie ,al,e'
It
is on the
/otto" o the #$linder
/lo#5'
The lu/ri#atin% oil !u"! #o"!resses the lu/ri#atin% oil and sends
it
throu%h the #ooler and the
ilter to the
inside o the en%ine
'
A !ressure #ontrol ,al,e
5ee!s
the s!e#iied oil !ressure' The oil #ools all !arts
and returns to the
oil %aller$ o the #$linder /lo#5'
The lu/ri#atin% oil ilter is
a
#artrid%e-t$!
e !a!er
ele"ent &ith
a
"ain ilter and
a
/$!ass ilter'
H#
I
l
:
)

+UHHER ILL
U
MI
(
)
TO
P
ON
*
8
8
+
0
44
0
>2
--00

##
Press do&n the /utton until the en%ine #o"es to a #o"!lete sto!'
11B
S'ar'%r
!/"'h
Three-ste! rotar$ s&it#h The 5e$ s
&it#h starts the en%ine'
O**
This
is
the
sto!
!osition'
The ele#tri# s$ste" o the en%ine is #ut o'
ON
This
is
the
!osition
durin%
en%ine
o!er-
ation'
The instru"ents and alar"s are on'
-*
K
#FF
8-
0
44
0>
7
--00

##
)TART
LO2
)tart
the en%ine'
This starts
the
en%ine'Ater
the en%ine starts
and
$ou releasethe
5e$(
it %oes /a#5 to ON
auto"ati#all$'
Turn on the air heater'
In#reases
the te"!erature o the inta5e air /eore
en%ine start to assist
an en%ine start
in
#old #li"ate'
•
.ou #an onl$ start the en%ine &hen the
#lut#h le,er is
in neutral'
A saet$ de,i#e
!re,ents
the en%ine ro" startin%'
•
.ou #annot sto! the en%ine &ith the starter s&it#h'
PRODUCT O4ER4IE
W
8
51

•
The
air
heater
!re-heats
the inta5e
ai
r
&a
r"
er
&h
en
in
#old o!eratin%
#ondit
ions'
This "a
5es th
e en%
ine
start easier'
4e sure to start the en%ine
&ithin
1
"inute ater
s&it#hin%
to
the LO2 !osition'
I
$ou start
the en%ine &ithout
s&it#hin%
to
the
LO2
!osition( the air heater &ill not
turn on'
$)
A)ar$
-u%r!
The alar" /uFFers re!eatedl$ "a5e an alar" sound &hen an alar" la"! #o"es on' Onl$ the #har%e la"!
and the oil ilter #lo%%in% alar" la"! do not start the
:
:
+ATTERY C(WATER
C2AR+
E
TEMP
:
LU+(OIL
:
C(WATER
:
LU+(OIL
alar" /uFFer'
m
A)ar$
)a$p
C
$
LUTCH=
LU
t
+(OIL
I a dee#t o##urs( an alar"
la"!
&ill indi#ate the
dee#ti,e de,i#e'
OIL
P(
TEMP
22 -
PRO+UT ODERDIE2
A)ar$ &%*"%!
I a dee#t o##urs durin% o!eration( an alar" /uFFer and alar" la"! o!erates'
har%e
la"!
The la"! indi#ates
a
lo& /atter$ #har%e' The alar" /uFFer does not sound'
he#5
:ATTIEIRl.
the alternator or dee#ts'
BAI*IIE
00009
2
-0
l

I


00009?-0
l
*resh&ater
te"!erature
alar" la"
!
This la"!
indi#ates tha
t the
resh&ater
is
too hot'
I
the en%ine #ontinues to
o!erate(
it
&ill o,erheat and seiFure &ill o##ur' he#5 the load #ondition and the 
resh&a-
ter #oolin% s$ste" or dee#ts'
I
-e-
En%ine
lu/ri#ation
oil !ressure
alar"
la"!
This la"!
indi#ates
that the !ressure o the
*resh&ater uantit$
alar"
la"!
This la"! indi#ates
a
lo& le,el o resh&a- ter
in
the resh&ater tan5'
I
the en%ine #on-
ILU
:
'o
"
''
en%ine lu/ri#atin% oil is lo
&'
I
the en%ine
:IRllE))'
#ontinues to o!erate(
it
&ill run out o oil
000094--0
l
and seiFure &ill o##ur' he#5 the le,el o
the lu/ri#atin% oil and reill i ne#essar$'
En%ine lu/ri#atin% oil ilter #lo%%in% alar"
00009>-0l
tinues to o!erate(
it
&ill o,erheat and
da"a%e
&ill o##ur' he#5 the resh&ater
uantit$'
he#5 the resh&ater s$ste"
or dee#ts'
lut#h
lu/ri#atin%
oil !ressure alar"
la"!
This la"! indi#ates #lo%%in% o the lu/ri#at-
:
la"!
This la"!
indi#ates
lo&
lu/ri#atin%
oil !res-
IL
llJ
I4l'
IOl
I
IL
in% oil ilter' The alar" /uFFer does not
l
rRTIEIRl
sound'
Re!la#e
the ilter ele"ent'
ILUTB
OIIL :-
sure'
I
the en%ine
#ontinues
to o!erate(
it
&ill run out o oil and
seiFure
&ill o##ur'
00009
7
-#
l
t
U;I4'O
I
IL
TIE
M
:
000098--0
l

En%ine
lu/ri#atin%
oil te"!erature
alar"
la"!
This la"!
indi#ates
that the te"!erature o the lu/ri#atin% oil is too
hi%h'
I
the en%ine #ontinues to o!erate(
it
&ill o,erheat
and
seiFure
&ill
o##ur'
he#5 the sea&ater #ool-
in% s$ste" or dee#ts'
he#5
the le,el o the
lu/ri#atin%
oil o the "arine %ear and reill i ne#essar$'
0
Nor$a)
op%ra'"on
of
a)ar$
&%*"%!
I
the en%ine runs out o &ater or
lu/ri#atin% oil and the instru"ents or alar"s are dee#ti,e( it is
not
!ossi/le
to
!re- ,ent a##idents' A!art ro" a##idents( &ron% o!eration or
"alun#tio
ns #an
result'


00
44
993-00##993-00##
0 0
R%$o'% R%$o'%
on'ro) )%*on'ro) )%*
%r%r
A!!l$ oil to theA!!l$ oil to the
/all/all
6oints o the 6oints o the
re"ote #ontrol #a/re"ote #ontrol #a/
les'les'
0 0
Rok%r Rok%r
ar$ar$
A!!l$ oil to the ro#5er ar"'A!!l$ oil to the ro#5er ar"'
00
77
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77
8-08-0
ll
####
II

0000
7272

oooooooo
OPERATION -OPERATION -
9=9=
R%h%k"n# 'h% >uan'"'y ofR%h%k"n# 'h% >uan'"'y of
Lu-r"a'"n#O")Lu-r"a'"n#O")
an&an&
3r%!h/a'%r3r%!h/a'%r
+o a test run o the en%ine &hen3 .ou+o a test run o the en%ine &hen3 .ou
ill the en%ine &ith en%ineill the en%ine &ith en%ine
lu/ri#atin%lu/ri#atin%
oil(oil(
"arine"arine
%ear%ear
lu/ri#atin%lu/ri#atin%
oil oroil or
resh&ater or the irst ti"e' .ouresh&ater or the irst ti"e' .ou
#han%e or reill an$ o these liuids'#han%e or reill an$ o these liuids'
)to!)to!
the en%ine and &ait or a!!roxi"atel$ < "inutes'the en%ine and &ait or a!!roxi"atel$ < "inutes'
Then #he#5 the Then #he#5 the
lu/ri#atin% oil le,ellu/ri#atin% oil le,el
and #oolin% &ater le,el a%ain'and #oolin% &ater le,el a%ain'
+urin% the test run o the en%ine(+urin% the test run o the en%ine(
lu/ri#atin% oil and resh&ater lo&lu/ri#atin% oil and resh&ater lo&
throu%h the en%ine' Thus oilthrou%h the en%ine' Thus oil
andand
&ater&ater
le,els de#rease' Reill lu/ri#atin% oille,els de#rease' Reill lu/ri#atin% oil
and resh&ater to the ori%inal le,els'and resh&ater to the ori%inal le,els'
••
Reill the en%ine lu/ri#atin% oilReill the en%ine lu/ri#atin% oil
P9@ V*illin% the en%ineP9@ V*illin% the en%ine
lu/ri#atin% oilWlu/ri#atin% oilW
••
Reill the lu/ri#atin% oil o the Reill the lu/ri#atin% oil o the
"arine %ear P9< V*ill-"arine %ear P9< V*ill-
in% the lu/ri#atin% oil o the "arine %earWin% the lu/ri#atin% oil o the "arine %earW
••
*ill resh&ater P97 V*ill resh&ater P97 V
*illin% resh&aterW*illin% resh&aterW
?= 8?= 8
OPERATIONOPERATION
In!p%'"on -%for% En#"n% S'ar'In!p%'"on -%for% En#"n% S'ar'
+o these #he#5s /eore en%ine start'+o these #he#5s /eore en%ine start'
4"!ua)4"!ua)
"n!p%'"on"n!p%'"on
of 'h% %n#"n%of 'h% %n#"n%
----
--------
--------
----
..............
--------
----
----····=·······-·······----····=·······-·······
.-.-
he#5 the ollo&in% and "a5e sure that there are nohe#5 the ollo&in% and "a5e sure that there are no
dee#ts' I $ou ind a dee#ts' I $ou ind a
dee#t( do not start the en%ine' onsult $ourdee#t( do not start the en%ine' onsult $our
.ANMAR dealer or distri/utor'.ANMAR dealer or distri/utor'
••
he#5 or oil lea5s he#5 or oil lea5s
ro" the ro" the
lu/ri#atin% oil s$ste"'lu/ri#atin% oil s$ste"'
••
he#5 or uel oil he#5 or uel oil
lea5s ro" the uel s$ste"'lea5s ro" the uel s$ste"'
••
he#5 or &ater he#5 or &ater
lea5s sea&ater and resh&aterlea5s sea&ater and resh&ater
ro" the #oolin% &aterro" the #oolin% &ater
s$ste"'s$ste"'
••
he#5 or %as lea5s ro" the he#5 or %as lea5s ro" the
exhaust !i!e'exhaust !i!e'
••
he#5 !arts or da"a%e and #hi!!in%s'he#5 !arts or da"a%e and #hi!!in%s'
II