YARDMAX YP7065 User manual

Save This Manual for Future Reference
Tame the Great OutdoorsTM
Power Sweeper
Operator’s Manual
FOR YOUR SAFETY
READ AND UNDERSTAND THE ENTIRE MANUAL BEFORE OPERATING MACHINE
MODEL NUMBER
YP7065
SERIAL NUMBER
PURCHASE DATE
Both model number and serial
number may be found on the
main label. You should record
both of them in a safe place for
future use.
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Introduction 1
Specications 3
Symbols 4
Safety 5
Unpacking the Container 7
Contents Supplied 8
Assembly 9
Know Your Machine 13
Operation 14
Maintenance 16
Storage 19
Troubleshooting 20
Parts Diagram 21
Parts List 23
TABLE OF CONTENTS
Your new YARDMAX™ power sweeper offers quality
construction, and is easy and safe to operate. With
proper use and care, it is designed to give you many years
of dependable service.
Prepare to experience the durability to take on any job
with the ease, portability, and convenience of your new
power sweeper!
Discover the YARDMAX Advantage
At YARDMAX, we understand that land ownership
definitely has its privileges, but it also comes with a
great deal of responsibility. When duty calls and you
need to respond, will you have what it takes to tame the
great outdoors?
When looking for outdoor power equipment (OPE) to get
the job done right, at the right price, YARDMAX delivers
the perfect combination of performance and practicality.
YARDMAX has a solution that’s right for you.
MAX Performance, MAX Value, MAX Support —
that’s YARDMAX
Backed by decades of proven manufacturing expertise
Enhanced design features come standard
Engineered for the best user experience
Quality metal parts are used instead of plastic
A robust warranty supports all products
Budget-friendly prices make it practical
Up for the job? YARDMAX is.
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1
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Introduction
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This unit is a gasoline engine driven power sweeper.
It is a durable, versatile and efficient machine, able to
conveniently clean and clear debris and light snow. It is
easy and safe to operate. With proper use and care, it
should give you many years of dependable service.
Carefully read through this entire operator's manual
before using your new unit. Pay attention to all
cautions and warnings.
MODEL AND SERIAL NUMBERS
Record the model and serial number as well as date
and place of purchase for future reference. Have this
information available when ordering parts, optional
accessories and when making technical or warranty
inquiries.
ENGINE MANUAL
The Engine Manufacturer is responsible for all engine-
related issues with regards to performance, power rating,
specifications, warranty and service. Please refer to
the Engine Manufacturer’s owner/operator’s manual,
packed separately with your unit, for more information.
EMISSION CONTROL SYSTEM
This equipment or its engine may include exhaust and
evaporative emission control system components
required to meet U.S. Environmental Protection Agency
(EPA) and/or California Air Resources Board (CARB)
regulations. Tampering with emission controls and
components by unauthorized personnel may result
in severe fines or penalties. Emission controls and
components can only be adjusted by an authorized
engine manufacturer's service center.
DISCLAIMER
YARDMAX reserves the right to discontinue, change,
and improve its products at any time without notice
or obligation to the purchaser. The descriptions and
specications contained in this manual were in effect at
printing. Equipment described within this manual may be
optional. Some illustrations may not be applicable to your
unit.
ENVIRONMENTAL
Recycle unwanted materials instead of disposing of
them as waste. All tools, hoses, and packaging should
be taken to the local recycling center and disposed of
in an environmentally safe way.
CALIFORNIA PROPOSITION 65 WARNING
Engine exhaust, some of its constituents and certain
product components contain or emit chemicals known to
the state of California to cause cancer and birth defects
or other reproductive harm.
100010616
Serial Number
Model Number
Power Sweeper
YP7065
Engine Displacement:
Transmission:
Sweeping Width:
Broom Diamter:
Broom Speed:
Weight:
Manufacture Date:
11~201~10
2015 2016 2017
1 2 3 4 5 6
7 8 9 10 11 12
21~30
Manufactured in China
208cc
1F+1R
27”
14”
520 rpm
143,5 lbs
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Operator’s Manual
Introduction
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SPECIFICATIONS
Model Number YP7065
Engine Briggs & Stratton
Displacement 208cc
Torque (ft-lbs, gross) 9.50
Start Type Recoil
EPA/CARB Approval Yes
Clearing Path 28"
Brush Diameter 14"
Product Weight 143.5 lbs
Speeds 1 Forward / 1 Reverse
Broom Speed 520 RPM
Tires 10.5" x 4"
SUPPORT
Have questions about your YARDMAX equipment?
Call us at 844-YARDMAX, email us at
[email protected], or contact us via your
favorite social media site.
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Introduction & Specications
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SYMBOLS
The rating plate on your machine may show symbols. These represent important information about the product or instructions on its use.
Read these instructions carefully.
Wear eye protection.
Wear hearing protection.
Wear safety footwear.
Wear protective gloves.
Do not remove or tamper with the
protection and safety devices.
Do not touch parts that are hot from
operation. Serious burns may result.
No smoking, sparks, or ames.
Keep your feet away from moving parts.
Thrown objects.
Keep children and bystanders off and
away.
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Symbols
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SAFETY
GENERAL SAFETY RULES
UNDERSTAND YOUR MACHINE
Read this manual and labels afxed to the machine to understand
its limitations and potential hazards.
Be thoroughly familiar with the controls and their proper
operation. Know how to stop the machine and disengage the
controls quickly.
Make sure to read and understand all the instructions and safety
precautions as outlined in the Engine Manufacturer’s manual
packed separately with your unit. Do not attempt to operate the
machine until you fully understand how to properly operate and
maintain the engine and how to avoid accidental injuries and/or
property damage.
If the unit is to be used by someone other than original purchaser
or loaned, rented, or sold, always provide this manual and any
needed safety training before operation. The user can prevent
and is responsible for accidents or injuries that may occur to
themselves, other people, and property.
Do not force the machine. Use the correct machine for your
application.
PERSONAL SAFETY
Do not permit children to operate this machine at any time.
Keep children, pets, and other people not using the unit away
from the work area. Be alert and shut off unit if anyone enters
work area. Keep children under the watchful care of a responsible
adult.
Do not operate the machine while under the inuence of drugs,
alcohol, or any medication that could affect your ability to use it
properly.
Dress properly. Wear heavy long pants, boots, and gloves. Do not
wear loose clothing, short pants, or jewelry of any kind. Secure
long hair so it is above shoulder level. Keep your hair, clothing,
and gloves away from moving parts. Loose clothes, jewelry, or
long hair can be caught in moving parts.
Protect eyes, face, and head from objects that may be thrown
from the unit. Always wear safety goggles or safety glasses with
side shields when operating.
Wear appropriate hearing protection.
Always keep hands and feet away from all moving parts during
operation. Moving parts can cut or crush body parts.
Always keep hands and feet away from all pinch points.
Do not touch parts that might be hot from operation. Allow parts to
cool before attempting to maintain, adjust, or service.
Stay alert, watch what you are doing, and use common sense
when operating the machine.
Do not overreach. Do not operate the machine while barefoot
or when wearing sandals or similar lightweight footwear. Wear
protective footwear that will protect your feet and improve
your footing on slippery surfaces. Keep proper footing and
balance at all times. This enables better control of the machine in
unexpected situations.
INSPECT YOUR MACHINE
Check your machine before starting it. Keep guards in place and
in working order. Make sure all nuts, bolts, etc., are securely
tightened.
Never operate the machine when it is in need of repair or is in
poor mechanical condition. Replace damaged, missing, or failed
parts before using it. Check for fuel leaks. Keep the machine in
safe working condition.
Do not use the machine if the engine’s switch does not turn off
the engine when running. Any gasoline powered machine that
can’t be controlled with the engine switch is dangerous and must
be replaced.
Regularly check to see that keys and adjusting wrenches are
removed from the machine area before starting it. A wrench or
a key that is left attached to a rotating part of the machine may
result in personal injury.
Avoid accidental starting. Be sure the engine’s switch is off before
transporting the machine or performing any maintenance or
service on the unit. Transporting or performing maintenance or
service on a machine with its switch on invites accidents.
If the machine should start to vibrate abnormally, stop the
engine (motor) and check immediately for the cause. Vibration is
generally a warning sign of trouble.
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Safety
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Thoroughly inspect the area to be worked, keep the working area
clean and free of debris to prevent tripping. Operate on a flat
level ground.
Start the engine carefully according to instructions and with feet
well away from the moving parts.
Never leave the operating position when the engine is running.
Always hold the unit with both hands when operating. Keep a
firm grip on the handlebars. Be aware that the machine may
unexpectedly bounce upward or jump forward if the machine
should strike buried obstacles such as large stones.
Walk, never run with the machine.
Use extreme caution when in reverse or pulling the machine
towards you.
Exercise extreme caution when operating on or crossing gravel
drives, walks, or roads. Stay alert for hidden hazards or trafc.
Pay the utmost attention when working on frozen ground as the
machine may tend to skid.
Do not operate the machine in conned areas where there may
be a risk of crushing the operator between the machine and
another object.
Never operate the machine on a slope greater than 20º.
SPECIFIC SAFETY RULES
ENGINE SAFETY
This machine is equipped with an internal combustion engine. Do
not use on or near, forest covered, or brush covered land unless
the exhaust system is equipped with a spark arrester meeting
applicable local, state, or federal laws.
In the state of California, a spark arrester is required by law.
Other states have similar laws. A spark arrester, if used, must be
maintained in effective working order by the operator.
Never start or run the engine inside a closed area. The exhaust
fumes are dangerous, containing carbon monoxide, an odorless
and deadly gas. Operate this unit only in a well-ventilated
outdoor area.
Do not tamper with the engine to run it at excessive speeds. The
maximum engine speed is preset by the manufacturer and is
within safety limits. See engine manual.
Keep a Class B fire extinguisher on hand when operating this
power sweeper in dry areas as a precautionary measure.
FUEL SAFETY
Fuel is highly flammable, and its vapors can explode if ignited.
Take precautions when using to reduce the chance of serious
personal injury.
When refilling or draining the fuel tank, use an approved fuel
storage container while in a clean, well-ventilated outdoor area.
Do not smoke, or allow sparks, open ames, or other sources of
ignition near the area while adding fuel or operating the unit.
Never ll the fuel tank indoors.
Keep grounded conductive objects, such as tools, away from
exposed, live electrical parts and connections to avoid sparking or
arcing. These events could ignite fumes or vapors.
Always stop the engine and allow it to cool before lling the fuel
tank. Never remove the cap of the fuel tank or add fuel while the
engine is running or when the engine is hot. Do not operate the
machine with known leaks in the fuel system.
Loosen the fuel tank cap slowly to relieve any pressure in the tank.
Never overfill the fuel tank. Fill the tank to no more than 1/2”
below the bottom of the ller neck to provide space for expansion
as the heat of the engine can cause fuel to expand.
Replace all fuel tank and container caps securely and wipe up spilled
fuel. Never operate the unit without the fuel cap securely in place.
Avoid creating a source of ignition for spilled fuel. If fuel is spilled,
do not attempt to start the engine but move the machine away
from the area of spillage and avoid creating any source of ignition
until fuel vapors have dissipated.
When fuel is spilled on yourself or your clothes, wash your skin
and change clothes immediately.
Store fuel in containers specifically designed and approved for
this purpose.
Store fuel in a cool, well-ventilated area, safely away from sparks,
open ames, or other sources of ignition.
Never store fuel or a machine with fuel in the tank inside a
building where fumes may reach a spark, open ame, or any other
source of ignition, such as a water heater, furnace, or clothes
dryer. Allow the engine to cool before storing in any enclosure.
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Adjust the brush to proper height prior to any operation.
When Sweeping, if the brush is blocked by some soft materials.
Please stop engine then remove the materials.
Do not operate the machine on a bumpy or steep road. Exercise
caution to avoid slipping or falling, especially when in reverse.
Inspect that all nuts, bolts and brush rollers are tight and well
connected to ensure the safety and reliability of this machine
prior to any operation.
Use scissors or a knife to cut all the straps. Lift off the carton and dispose of properly. (See Figure 1)
UNPACKING THE CONTAINER
Figure 1
1
2
3
7
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Safety & Unpacking The Container
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1. Main Machine
2. Lower Handle
3. Upper Handle Assembly
4. Brush Direction Control Lever
5. Brush Extension
6. Extension Shaft
7. Bushing
8. Extension Cover Plate
9. Operator's Manual & Engine Manual
10. Tools for Spark Plug Assembly
11. Hardware Kit, Including:
CONTENTS SUPPLIED
Your YARDMAX power sweeper comes partially assembled and contains the following:
M8 X 20 X 4 1
M10 X 70 X 2 2
M6 X 16 X 8 3
TOUCH-UP PAINT
Orange X 1 4
Light Gray X 1
Handware Kit
10
11
9
4
1
6
7
3
5
2
8
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Contents Supplied
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ASSEMBLY
This power sweeper was partially assembled at the factory. To assemble your machine follow the below instructions.
Figure 2
M8 X 20 X 4 1
Figure 3b
Figure 3a
10 mm
13 mm
18 mm
16 mm
7 mm
8 mm
LOWER HANDLE
UPPER HANDLE
2.
3.
A piece of foam of power sweeper packaging placed under
gearbox housing is recommended. Slide up the DK circlips
from the wheel axles, disassemble the wheels.
Mount the lower handle to the engine base with bolts
M8x20, spring washers 8 and at washers 8. Then mount the
wheels and x them by the circlips.
Remove the foam. (See Figure 2)
Disassemble the handle adjustment knobs on the lower
handle, and slide the upper handle onto the outside of the
lower handle. (See Figure 3a)
Secure the two parts of the handle together with the handle
adjustment knob assembly. Refer to Figure 3b for the correct
order of assembly.
1.
1.
2.
Knob
Outside Adjuster
Inside Adjuster
Bolt
Lower Handle
Upper Handle
M8x20 (x4)
Foam
DK Circlip
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Assembly
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M8x45 (x1)
2.
3.
Remove the cable clips, clipped on the upper handle, and
secure all loose cables against the handle bar with the clips
to prevent cable damage. (See Figure 3c)
3.
M10 X 70 X 2 2
Using the hardware kit packet #2, attach the extension shaft,
bushing and brush using the M10x70 bolt. Reattach the
Brush Guard onto the end of the sweeper head assembly. (See
Figure 5b)
Repeat this assembly process for the other side.
Figure 4
Figure 5a
Figure 5b
Figure 3c
x5
10 mm
13 mm
18 mm
16 mm
7 mm
8 mm
10 mm
13 mm
18 mm
16 mm
7 mm
8 mm
10 mm
13 mm
18 mm
16 mm
7 mm
8 mm
X 2
BRUSH DIRECTION CONTROL LEVER
BRUSH EXTENSION
Remove the bolt M8x45 and nut M8 from the mounting
bracket. (See Figure 4)
Insert and align the brush direction control lever into the
mounting bracket. Attach the brush direction control lever
into the bracket by using bolt M8x45 and nut M8.
Loosen bolt M10x30 and remove this bolt, washer 10 and
brush guard. (See Figure 5a).
1.
1.
2.
M10x70 (x2)
Bushing
Brush Guard
Extension Shaft
M10x30 (x2)
Brush Guard
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Figure 7c
M6x16 (x8)
1.
2.
1.
M6 X 16 X 8 3
Figure 6
Figure 7a
Figure 7b
Align the holes in extension cover plate with holes in brush
cover. Insert 4 bolts M6x16 and secure with 4 nuts M6. (See
Figure 6)
Repeat this assembly process for the other side.
Slip the mounting plate into the slots in the upper plate.
(See Figure 7a)
DUST COLLECTION BUCKET (OPTIONAL)
10 mm
13 mm
18 mm
16 mm
7 mm
8 mm
X 2
10 mm
13 mm
18 mm
16 mm
7 mm
8 mm
EXTENSION COVER PLATE
Assemble the handle by M6x20 screws, at washers, and
nuts. (See Figure 7b)
Fix the upper plate and mounting plate together by M8x20
bolts and nuts. ( See Figure 7b)
Assemble the adjustable height support wheels to
the lower plate by M4x10 screws, flat washers, spring
washers, and nuts. (See Figure 7c)
2.
4.
3.
M6x20 (x2)
M8x20 (x2)
Mounting Plate
Upper Plate
M4x10 (x4)
Lower Plate
M6 X 20 X 2 4
M8 X 20 X 2
M4 X 10 X 4 5
10 mm
13 mm
18 mm
16 mm
7 mm
8 mm
10 mm
13 mm
18 mm
16 mm
7 mm
8 mm
X 2
Tongue
Mounting Plate
Upper Plate
Align the holes in lower plate with the holes in upper plate.
Tighten both plates together by inserting the two M5x12
bolts and nuts through hole 1 and hole 4.
Fix the handle through hole 2 and hole 3 by tightening the
two M6x20 screws, at washers and nuts. (See Figure 7d)
5.
6.
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Assembly
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Figure 7g
Figure 7f
Figure 7d
Figure 7e
M8x45 (x2)
Pin
M5 X 12 X 2 6
M6 X 20 X 2
M5 X 12 X 38 7
M5 X 12 X 4 8
M8 X 45 X 2 9
Align the two side-plates with main body, assemble them
together by tightening the 38 M5x12 bolts and nuts. (See
Figure 7e)
Put the rubber sheet under back plate. Assemble back
plate and rubber sheet with the unit. The rubber sheet is
designed to hang below the back plate of the bucket to
aid with collection (See Figure 7f)
Assemble two pins into the guard plate by tightening
M8x45 bolts and nuts. (See Figure 7g)
7.
8.
9.
10 mm
13 mm
18 mm
16 mm
7 mm
8 mm
X 2
M5x12 (x38)
Side-Plate
10 mm
13 mm
18 mm
16 mm
7 mm
8 mm
X 2
Figure 7h
Hang the tongues through the pins, secure it with bridge
pins. (See Figure 7h)
10.
Bridge Pin
Pin
M5x12 (x2)
2
134
2
134
M6x20 (x2)
10 mm
13 mm
18 mm
16 mm
7 mm
8 mm
10 mm
13 mm
18 mm
16 mm
7 mm
8 mm
X 2
M5x12 (x4)
Rubber Sheet
Back Plate
10 mm
13 mm
18 mm
16 mm
7 mm
8 mm
X 2
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FEATURES AND CONTROLS
KNOW YOUR MACHINE
Handle Adjustment Knobs
Pneumatic Tires
Brush
Adjustable Height Support Wheels
Recoil Starter Handle
Engine On/Off Switch
Choke Control
Fuel Shut-Off Valve
Throttle Control
Forward Engagement Lever
Brush Engagement Lever
Throttle Control
Reverse Engagement Lever
Brush Direction Control Lever
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Know Your Machine
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FORWARD ENGAGEMENT LEVER
It controls forward movement. It engages and
disengages the engine from the transmission. Depress
the lever to make the machine move forward. Release
the lever to make it stop.
REVERSE ENGAGEMENT LEVER
It controls reverse movement. It engages and
disengages the engine from the transmission. Depress
the lever to make the machine move backwards.
Release the lever to make it stop.
BRUSH ENGAGEMENT LEVER
It controls the brush operation. Press the lever to
start brush rotation. Release it to stop brush rotation.
THROTTLE CONTROL
It controls the engine and brush speed of the machine.
Ensure the throttle is fully engaged when starting and
adjust appropriately to clean.
PNEUMATIC TIRES
They move the power sweeper to any desired
location.
BRUSH DIRECTION CONTROL LEVER
It controls the direction of the brush. Press the
direction control lever and swing the brush 20
degrees to the right or left side.
BRUSH
It sweeps and removes snow, leaves, dirt, light gravel
and other materials from packing lots, sidewalks and
other surfaces.
ADJUSTABLE HEIGHT SUPPORT WHEELS
They play a role of supporting and turning the
machine and also for adjusting the height of the brush.
HANDLE ADJUSTMENT KNOBS
It provides different handle heights to make driving
position comfortable with the controls positioned
ergonomically.
Loosen both handle adjustment knobs, and pivot
handle forward or backward to desired height, and
then tighten the adjustment knobs securely.
RECOIL STARTER HANDLE
The handle is used to start the engine.
FUEL SHUT-OFF VALVE
The fuel shut – off has two position. CLOSED ( )
- use this position to service, transport, or store the
unit.
OPEN ( ) - use this position to run the unit.
CHOKE CONTROL
The choke control is used to choke the carburetor and
assist in starting the engine. The choke control slides
between the CHOKE CLOSED and CHOKE OPEN
positions.
OPERATION
ADD OIL TO ENGINE
1. Make sure the power sweeper is on a at, level surface.
3. Using a funnel, add oil up to the FULL mark on the dipstick.
(See engine manual for oil capacity, oil recommendation, and
location of ll cap.)
The engine is shipped without oil. Do not start the
engine before adding oil.
DO NOT OVERFILL. Check engine oil level daily and
add as needed.
2. Remove the oil ll cap/dipstick
to add oil.
CLOSEDOPEN
Gasoline is highly ammable and explosive. You can
be burned or seriously injured when handling fuel.
Use extreme care when handling gasoline.
ADD GASOLINE TO ENGINE
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After engine warms up, adjust the throttle to
adequately clean your surface.
Push down the brush engagement lever to activate
the brush rotation.
Push down the forward engagement lever to move
forwards or pull up the reverse engagement lever to
move backwards.
The power sweeper is equipped with a dead man’s
handle, which means that when you release the levers,
the brush and machine stop.
In case of accidents you should release the levers as
quickly as possible and stop the engine.
The brush can be swung 20 degrees to either side.
Press the brush direction control lever; turn the brush
to the desired angle, release the steering lever and
the catch will fall correctly into place.
OPERATING
IMPORTANT: DO NOT OVERFILL!
This equipment and/or its engine may include
evaporative emissions control system components,
required to meet EPA and/or CARB regulations, that
will only function properly when the fuel tank has
been filled to the recommended level. Overfilling
may cause permanent damage to evaporative
emissions control system components. Filling to the
recommended level ensures a vapor gap required to
allow for fuel expansion. Pay close attention while
lling the fuel tank to ensure that the recommended
fuel level inside the tank is not exceeded. Use a
portable gasoline container with an appropriately
sized dispensing spout when lling the tank. Do not
use a funnel or other device that obstructs the view
of the tank lling process.
2. Remove the fuel ller cap and ll the tank. (See engine manual
for fuel capacity, fuel recommendation, and location of fuel cap.)
3. Reinstall the fuel cap and tighten. Always clean up spilled fuel.
If the engine is hot,
closing the choke is not
necessary.
4. Pull the recoil starter until engine compression has become
difcult to pull. Let the recoil return to the home position,
then pull quickly to start the engine. Repeat steps as needed.
Fully open the choke and set the throttle to the FAST position,
before operating the unit.
STARTING ENGINE
1. Move the engine switch to the
ON position.
2. Open the fuel shut-off valve.
3. Move the choke lever to the
CLOSED position.
SLOWFAST
OPENCLOSED
ONOFF
ONOFF
Set throttle control lever to its “SLOW” position to
reduce stress on the engine when working is not
being performed. Lowering the engine speed to idle
the engine will help extend the life of the engine, as
well as conserve fuel and reduce the noise level of the
machine.
IDLE SPEED
Fill the fuel tank outdoors, never indoors. Gasoline
vapors can ignite if they collect inside an enclosure.
Explosion can result.
1. The engine must be off and allowed to cool at least two minutes
before adding fuel.
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Operation
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Regular maintenance and lubrication will help keep your machine
in perfect working condition and ensure years of trouble free use.
Turn off engine and disengage all levers. Engine must be cool.
Inspect the general condition of the unit. Check for loose screws,
misalignment or binding of moving parts, cracked or broken parts,
and any other condition that may affect its safe operation.
Remove all debris and other materials that may have accumulated
to the brush. Clean after each use. Then use a premium quality
lightweight machine oil to lubricate all moving parts.
PREVENTIVE MAINTENANCE
ADJUSTING HEIGHT OF ADJUSTABLE HEIGHT
SUPPORT WHEELS AND BRUSH
MAINTENANCE
Once the brush gets worn it is necessary to adjust the
height of the brush .i.e. how close it is to the surface
to sweep. This adjustment takes place by adjustment
of adjustable height support wheels. The brush has
two adjustable height support wheels. The vertical
adjustment of the adjustable height support wheels
is done by the placement of a series of plastic rings
above or below the mounting tube. The suggested
adjustment for the adjustable height support wheels is
the point at which the brush sweeps 2 to 4 inches (5cm
– 10cm) of surface area when the machine is parked.
The number of top and lower plastic rings is to be the
same for both sides.
Never use a “pressure washer” to clean your unit.
Water can penetrate tight areas of the machine and
its transmission case and cause damage to spindles,
gears, bearings, or the engine. The use of pressure
washers will result in shortened life and reduce
serviceability.
2" - 4" (5 cm - 10 cm)
To stop the engine in an emergency, simply turn the
engine switch to the OFF position. Under normal
conditions, use the following procedure.
3. Turn the engine switch to the OFF position.
4. Turn the fuel valve lever to the OFF position.
1. Move the throttle lever to the SLOW position.
2. Let engine idle for one or two minutes.
STOPPING ENGINE
With the machine and brush both supported remove
the pin at the top of the caster wheel rod.
Pull the supportwheel out from the bottom of the
machine.
Remove enough ring spacers to reach the desired
level of the brush to rest.
Slide the supportwheel back into position from the
bottom of the machine.
Slide the previously removed ring spacers on the top
side of the wheel rod, replace the locking pin.
Repeat on the other side so that the brush is level.
2.
3.
4.
5.
6.
1.
16
Power Sweeper
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Operator’s Manual
Operation & Maintenance
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Do not move choke lever to the CLOSE position to stop
engine. Backre or engine damage may occur.
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M10x70 (x2)
Bushing
Brush Guard
Extension Shaft
If your cable can not be drawn tight enough to engage
the transmission or brush, please remove the handle
cover to ensure the lock nut has not slipped out of its
holding sleeve.
TIRE PRESSURE ADJUSTMENT
Only use a hand pump to inflate your tires. Use of
an air compressor could result in over inflation and
popping of the tube. Refer to the tire side wall for
maximum tire pressure rating.
HOW TO REPLACE YOUR BRUSH
To remove the brushes, you will need to remove the
two M10x70 screws and brush guard on the right and
left side.
Remove the brush bushing and brushes. Once the
rst brush bushing and brushes are removed, proceed
to remove the rest of the brush bushings and brushes
on the brush shaft. (Note: The last brush removed is
beveled out. Be sure to install replacement brush with
the beveled end out.)
Reassemble in reverse order.
ADJUSTING LEVERS/CABLES
As the engagement lever cables stretch you will need
to tighten them to ensure comfortable operation of
the levers and full engagement of the transmission &
brush.
Standing behind the machine, loosen the jam nut by
turning it counter clockwise with 10mm wrench.
Tighten or loosen the cable by turning the cable
adjustment nut clockwise or counter clockwise with
10mm wrench until you have reached your required
tightness.
Once tightness is set, return the jam nut against the
handle to hold the cable in place.
10 mm
13 mm
18 mm
16 mm
7 mm
8 mm
1
2 3
Jam Nut
Ajustment Nut
Jam Nut
Jam Nut
Ajustment Nut
2.
3.
2.
1.
3.
1.
10 mm
13 mm
18 mm
16 mm
7 mm
8 mm
Lock Nut
17
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Maintenance
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M6x14 (x4)
M6x12 (x2)
HOW TO REMOVE THE BELT
LUBRICATION
The gearbox is pre-lubricated and sealed at the
factory.
Check oil level every 50 hours of working. Remove the
plug and check, with machine horizontal, oil reaches
the two notches. If necessary, add the oil.
Use portable tool lithium #0 grease such as Lubriplate
6300AA , Lubriplate GR-132, or Multifak, e.g. EP-O.
Oil must be replace when engine is stopped and warm
by unscrewing ller cap and plug equipped with an oil
dipstick. When oil is completely drained, replace ller
cap and ll up with fresh oil.
To gain access to the belt you will need to remove the
cover board and tensioner stand. Remove the M6x12
bolt with 10mm wrench.
To remove the tensioner stand, remove the M8x20
screw with a 6mm allen wrench key on the right and
left side. Remove the whole housing and place it on
the side of the unit.
The spring will need to have the tension released. Using
a long needle-nose pliers remove the spring from the
arm pulley; Remove the 5/16-24UNF hex bolts with
13mm wrench, then remove the tensioner pulley.
To gain access to the belts beneath the unit. Remove
the driving gear guard. Remove the two rear M6x12
bolts, with a 10mm wrench.
Tilt the machine gently, remove each two M6X14
bolts right and left side driving gear guard and remove
the parts.
Remove the two front M6x12 bolts with a 10mm
wrench, then slide the driving gear guard out
underneath the wheel.
1.
2.
3.
4.
5.
6.
Spring
M6x12 (x2)
10 mm
13 mm
18 mm
16 mm
7 mm
8 mm
10 mm
13 mm
18 mm
16 mm
7 mm
8 mm
10 mm
13 mm
18 mm
16 mm
7 mm
8 mm
M8x20 (x2)
6 mm
10 mm
13 mm
18 mm
16 mm
7 mm
8 mm
M6x12 (x2)
Cover Board
Tensioner Stand
18
Power Sweeper
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Operator’s Manual
Maintenance
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STORAGE
If the power sweeper will not be used for a period longer than 30
days, follow the steps below to prepare your unit for storage.
1. Drain the fuel tank completely. Stored fuel containing ethanol
or MTBE can start to go stale in 30 days. Stale fuel has high
gum content and can clog the carburetor and restrict fuel ow.
2. Start the engine and run until it stops. This helps prevent gum
deposits from forming inside the carburetor and possible
engine damage.
3. While the engine is still warm, drain the oil from the engine.
Rell with fresh oil of the grade recommended in the Engine
Manual.
4. Use clean cloths to clean off the outside of the machine and to
keep the air vents free of obstructions.
5. Inspect for any loose or damaged parts. Repair or replace
damaged parts and tighten loose screws, nuts or bolts.
6. Store your unit on at ground in a clean, dry building that has
good ventilation.
Do not use strong detergents or petroleum based
cleaners when cleaning plastic parts. Chemicals can
damage plastics.
Do not store the machine with fuel in a non-
ventilated area where fuel fumes may reach flame,
sparks, pilot lights or any ignition sources.
ENGINE MAINTENANCE
Refer to the Engine Manual included in your unit
for the information on engine maintenance. Your
engine manual provides detailed information and a
maintenance schedule for performing the tasks.
Repeat process to remove the second belt.
9.
You will need to twist the belt so the flat side of the
belt will slide in between the pulleys, and take it off
from the bottom.
8.
Remove the drive belt off the front small pulley.
7.
19
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Maintenance & Storage
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