YARDMAX YM0115 User manual
Save This Manual for Future Reference
Tame the Great OutdoorsTM
4.0 cu ft
Electric Concrete Mixer
Operator’s Manual
MODEL NUMBER
YM0115
SERIAL NUMBER
PURCHASE DATE
Both model number and serial
number may be found on the
main label (see Page 2, Figure 1).
You should record both of them
in a safe place for future use.
FOR YOUR SAFETY
READ AND UNDERSTAND THE ENTIRE MANUAL BEFORE OPERATING MACHINE
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Introduction 1
Specications 3
Symbols 3
Safety 4
Contents Supplied 6
Assembly 7
Know Your Machine 11
TABLE OF CONTENTS
Your new YARDMAX™ electric concrete mixer offers
quality construction, and is easy and safe to operate.
With proper use and care, it is designed to give you many
years of dependable service.
Prepare to experience the durability to take on any job
— with the ease, portability, and convenience of clean,
electric mixing!
Discover the YARDMAX Advantage
At YARDMAX, we understand that land ownership
definitely has its privileges, but it also comes with a
great deal of responsibility. When duty calls and you
need to respond, will you have what it takes to tame the
great outdoors?
When looking for outdoor power equipment (OPE) to get
the job done right, at the right price, YARDMAX delivers
the perfect combination of performance and practicality.
YARDMAX has a solution that’s right for you.
MAX Performance, MAX Value, MAX Support —
that’s YARDMAX
Backed by decades of proven manufacturing expertise
Enhanced design features are standard
Engineered for the best user experience
Quality metal parts are used instead of plastic
A robust warranty supports all products
Budget-friendly prices make it practical
Up for the job? YARDMAX is.
√
√
√
√
√
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Operation 12
Maintenance 14
Wiring Diagram 15
Troubleshooting 15
Parts Diagram 16
Parts List 17
1
|
Introduction
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Carefully read through this entire operator’s manual
before using your new Concrete mixer. Pay attention
to all cautions and warnings.
MODEL AND SERIAL NUMBERS
For future reference, record both the model number
(see Figure 1, Illustration a) and the serial number (see
Figure 1, Illustration b), as well as date and place of
purchase. Have this information available when ordering
parts, optional accessories and when making technical or
warranty inquiries.
DISCLAIMER
YARDMAX reserves the right to discontinue, change,
and improve its products at any time without notice
or obligation to the purchaser. The descriptions and
specications contained in this manual were in effect at
printing. Equipment described within this manual may be
optional. Some illustrations may not be applicable to your
unit.
ENVIRONMENTAL
Recycle unwanted materials instead of disposing of
them as waste.
SUPPORT
Have questions about your YARDMAX equipment?
Call us at 844-YARDMAX, email us at
favorite social media site.
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Introduction
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Figure 1
Electric Concrete Mixer
YM
0
115
120V~ 60Hz, 5A
.68HP
4.0
15”
2
26.7 r/min
91 lbs
275 lbs
Manufacture Date:
11~201~10
2017 2018 2019
1 2 3 4 5 6
7 8 9 10 11 12
21~30
Motor:
Horsepower
Cubic Feet:
Opening Diameter:
Number of Blades:
Drum Speed:
Weight:
Weight Capacity:
Manufactured in China
Model Number
Serial Number
Illustration b
Illustration a
0115100010117
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SPECIFICATIONS
Model Number YM0115
Cubic Feet 4.0
Motor 120V~ 60Hz, 500W
Horsepower .68HP
IP45 Washdown Yes
Drum Type Steel
Weight Capacity 275 lbs
Number of Blades 2
Opening Diameter 15"
Product Weight 100 lbs
SYMBOLS
The rating plate on your machine may show symbols. These represent important information about the product or instructions on its use.
Read these instructions carefully.
Wear eye protection.
Wear hearing protection.
Wear protective gloves.
Wear safety footwear.
Only use or operate the mixer on solid, flat, level
ground that is capable to support the weight
of the mixer and its load. To prevent the mixer
from tipping over, only use or operate the mixer
on solid, flat, level ground capable of supporting
both the weight of the mixer and its contents.
Do not attempt to move the mixer when
it is loaded and/or in operation.
Check your mixer before turning it on.
Keep guards in place and in working
order.
Replace damaged, missing or failed parts
before using it.
Keep hands out of the way of all moving
parts.
Do not place any part of your body or
any tool, like shovel in the drum during
operation.
When operating, do not pass hands
through the clearance between frame
and support arm or the one between the
drum and support arm.
Do not start the motor if the drum is fully
loaded. Do not turn mixer off while full of
concrete.
Take left over materials to an authorized
collection point or follow the stipulations
in the country where the mixer is used. Do
not discharge into drains, soil or water.
Keep children and bystanders off
and away.
Disconnect the main plug prior to
the repair, cleaning, and maintenance of
the mixer!
3
|
Specications & Symbols
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SAFETY
KNOW YOUR CONCRETE MIXER
Read this manual and all labels to understand your YARDMAX
concrete mixer and its limitations and potential hazards.
DRUGS, ALCOHOL, AND MEDICATION
Do not operate your concrete mixer while under the inuence of
drugs, alcohol, or any medication that could affect your ability to
use it properly.
AVOID DANGEROUS CONDITIONS
Secure your concrete mixer on level ground. Keep your work area
clean and well lighted. Cluttered areas may cause injuries. Do
not use your concrete mixer in wet or damp areas or expose it to
rain. Do not use it in areas where fumes from paint, solvents, or
ammable liquids pose a potential hazard.
To prevent the mixer from tipping over, only use or operate the
mixer on solid, at, level ground capable of supporting the weight
of both the mixer and its load. Do not attempt to move the mixer
when it is loaded and/orin operation. This mixer is intended for
the production of concrete, mortar and plaster. It is not suitable
for the mixing of ammable or explosive substances. Do not use
it in areas where fumes from paint, solvents or ammable liquids
pose a potential hazard.
INSPECT YOUR CONCRETE MIXER
Check your mixer before turning it on. Keep guards in place and
in working order. Do not plug mixer with motor cover off. Check
all bolts, nuts, and screws for tightness before each use, especially
those securing guards and drive mechanisms. Vibration during
mixing may cause these to loosen. Form a habit of checking to
see that all the adjusting tools, shovels, hand trowels and other
tools/equipments are removed from mixer area before turning
it on. Replace damaged, missing or failed parts before using it.
Warning labels carry important information. Replace any missing
or damaged warning labels.
DRESS PROPERLY
Do not wear loose clothing, gloves, or jewelry (rings, watches)
that can be caught in moving parts. Wear protective, non-
conductive gloves and non-skid footwear. Pull long hair back or
wear a hat to prevent hair from getting caught in the machine.
PROTECT YOUR EYES
Always wear safety glasses. Concrete mixers can throw foreign
objects into the eyes, causing permanent eye damage. Every
day glasses do not have impact-resistant lenses and should not
replace safety glasses. Z87 rated glasses are recommended.
PROTECT YOUR BODY
Always stand behind the concrete mixer and stay alert.
KEEP VISITORS AND CHILDREN AWAY
Keep unauthorised persons away from the mixer. Do not allow
children to handle or climb on or in the mixer.
EXTENSION CORDS
Improper use of extension cords can cause the motor to overheat.
Your extension cord should be no longer than 30 feet and a
minimum of 12 gauge with a 3-prong grounded plug.
Avoid use of free and inadequately insulated connections.
Connections must be made with protected material suitable for
outdoor use. Make sure that any extension cord connections are
dry and safe. Ensure that the extension cord is carefully laid out
avoiding liquids, sharp edges and places where vehicles might
run overit. Avoid allowing the extension cord to be trapped
underneath the mixer. Unroll it fully or it will overheat and could
catch re.
AVOID ELECTRICAL SHOCK
Do not plug or unplug the motor while standing in or around
damp or wet ground. Do not use the mixer in wet or damp areas
or expose it to rain. Prevent body contact with grounded surfaces:
pipes, radiators,ranges, and refrigerator enclosures. Make sure
your ngers do not touch the plug’s metal prongs when plugging
or unplugging the mixer.
Do not touch the electric wires inside the motor cover. For any
service please contact YARDMAX or an authorized service
center. Make sure your fingers do not touch the plug’s metal
prongs when plugging or unplugging the concrete mixer.
DON'T OVERREACH
Keep proper footing and balance at all times when loading
or unloading the mixer. Never stand on mixer. Serious injury
could occur if the mixer is tipped or if the moving parts are
unintentionally contacted. Do not store anything above or near
the mixer where anyone might stand on the mixer to reach them.
AVOID INJURY FROM ACCIDENTS
Keep hands out of the way of all moving parts. Do not place any
part of your body or any tool - such as a shovel - in the drum
during operation. When operating, do not pass hands through the
clearance between frame and support arm, or through the space
between the drum and the support arm.
PROTECT YOUR HANDS
Keep your hands away from all moving parts. Do not place any
part of your body in the drum, or under the nger guard, at any
time while the motor is on.
WARNING! Stay of clear of all moving parts!
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DO NOT FORCE TOOL
Do not use the concrete mixer for any other purpose than that for
which it was intended. Do not start the motor if the drum is fully
loaded. Do not turn the mixer off if it still contains concrete. The
mixer is not to be towed.
NEVER LEAVE MACHINE UNATTENDED
Do not leave your concrete mixer until it has come to a complete stop.
DISCONNECT POWER
Unplug your concrete mixer when not in use and before making
adjustments, changing parts, cleaning, or servicing. Consult the
technical manual before servicing.
PROTECT THE ENVIRONMENT
Take left over materials to an authorized collection point or
follow the stipulations in the country where the mixer is used. Do
not discharge into drains, soil, or water.
MAINTAIN YOUR CONCRETE MIXER WITH CARE
Keep your concrete mixer and its parts clean.
CHILDPROOF YOUR WORKSHOP
Store your concrete mixer away from children and others not
qualied to use it.
5
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Safety
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Your YARDMAX concrete mixer comes partially assembled and contains the following:
1. Upper Drum
2. Bottom Drum with Support Arm
3. Locking Plate
4. Motor Assembly
5. Tipping Bar
6. Mixing Blades (1 Pair)
7. Support Leg
8. Support Frame
9. Wheel Axle Bracket
10. Wheels (1 Pair)
11. Motor Support Bracket
12. Operator’s Manual
13. Hardware Bag
CONTENTS SUPPLIED
HARDWARE KIT
6 7 8
21
9
13121110
54
3
× 4 1
M8 × 70 × 2 2
M8 × 70 × 2 3
TOUCH-UP PAINT
Orange X 1 10
Light Gray X 1
M8 × 65 × 2 4
Ø 42 × 1
M8 × 20 × 2 5
M8 × 20 × 6 6
M8 × 20 × 2
M8 × 25 × 2 7
M10 × 65 × 1 8
× 1
M8 × 4 9
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Contents Supplied
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This concrete mixer is partially assembled at the factory. To assemble your machine follow the below instructions.
ASSEMBLY
1. Insert a split pin into the inner hole in each stub axle (See Figure
1a, Illustrations 1-4 for details). Then, place a at washer onto
the axle, followed by the wheel, and then another at washer.
Insert another split pin into the outside axle hole. Bend each of
the side pins outward so they do not fall out.
2. With the frame lying on its side, attach the support legs. Align
the 2 holes on the support leg with the frame holes as shown.
(See Figure 1b, Illustration 1) Insert two M8×70 hex bolts
through the holes, and secure with at washers, lock washers,
and nuts (See Figure 1b, Illustration 2).
3. Turn the frame over and attach the axle bracket with wheels in
the same manner. (See Figure 1c, Illustrations 1-2)
× 4 1
M8 × 70 × 2 2
M8 × 70 × 2 3
Assembly requires two persons (recommended).
STAND
Wheel Shaft
Outside Hole
Outside Hole
Inside HoleSplit Pin
1 2
3 4
Figure 1a
Figure 1b
Figure 1c
M8×70 (×2)
1 2
Wheel Axle Bracket
Bolt Hole
for Special
Customization
Support Leg
M8×70 (×2)
12
Bolt Hole
for YM0115
17
mm
13
mm
× 2
17
mm
13
mm
× 2
4. Make sure all bolts and nuts are tightened.
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|
Assembly
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1. Slide the motor support bracket on the shaft. Hold it in place
with Ø42 spiral ring. (See Figure 2, illustration 1)
2. Carefully place the bottom drum with support arm onto the
side supports of the stand as shown. (See Figure 2, Illustration
2). The motor support bracket and support seat should slide
into the side support channel on each side. The larger diameter
shaft should be at the leg end of the stand.
3. On each side, line up the holes in the side support with those in
the bearing block and insert a M8×65 hex bolt from one side,
then a at washer, lock washer and nut from the other side.
Tighten with a wrench. (See Figure 2, illustration 2-3)
Figure 2
Figure 3
Note the arrow labels on your mixer – one on the top
drum and one on the bottom. If you have difculty in
correctly positioning the mixing blades, temporarily
mount the upper drum on the top of the bottom drum,
and rotate the top so the two arrows align.
2
3
2
3
1
Spiral Ring
Motor Support Bracket
Support Seat
Shaft
M8×65 (×2)
1
Bottom Drum
2
M8×25 (×2)
Lock Washer
Leather Washer
Flat Washer
Mount the mixing blades inside the bottom drum loosely as
shown (See Figure 3, Illustration 1) Two holes are provided at the
base of the drum into which a M8×20 screw may be inserted from
the outside. A leather washer, at washer, lock washer and a nut
should be threaded on loosely on the inside. The leather washer
should be placed under the blade down against the drum. (See
Figure 3, Illustration 2)
MIXING BLADESBOTTOM DRUM
17
mm
13
mm
17
mm
13
mm
× 2
M8 × 65 × 2 4
Ø 42 × 1
M8 × 20 × 2 5
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1. Place the upper drum onto the bottom drum by aligning both
the mounting holes, and the labeled arrows. (See Figure 4,
Illustration 1 & 2)
2. Insert a M8×20 cross headed screw into each mounting holes
in the rim. Secure each screw from below with a at washer,
lock washer and nut. Make sure the tightening process is
carried out progressively. (See Figure 4, Illustration 3)
3. Secure the mixing blades to the upper drum by inserting two
M8×20 cross headed screws, from the outside through the
holes in the drum.
4. A leather washer should be positioned inside between the
drum and blade. Secure the mixing blade on the inside using a
at washer, spring washer and nut. (See Figure 4, Illustration 4)
5. Finally, ensure top and bottom mixing blade mountings are
tight.
1. Slide the locking plate over the large diameter shaft (at the
“leg side” of the frame) with the rim facing inwards as shown.
Insert two M8×25 bolts into the mounting holes, and secure
each with a nut, lock washer and at washer. (See Figure 5a)
Figure 4
Figure 5a
UPPER DRUM TIPPING BAR
M8×20 (×6)
Lock Washer
Leather Washer
Flat Washer
21
43
Mixing Blade
Shaft
Locking Plate
Mounting Hole (×2)
Mounting Hole (×2)
1
M8×25 (×2)
2
M8 × 20 × 6 6
M8 × 20 × 2
M8 × 25 × 2 7
17
mm
13
mm
× 2
17
mm
13
mm
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Assembly
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Lock Nut M8 (×4)
3
Bolt Hole (×4) Motor Base Bolt (×4)
2
1
Shaft
Bushing
1
2 3
Spring
M10×65 (×1)
Bracket
Figure 5b Figure 6
TRANSMISSION & MOTOR
17
mm
13
mm
× 2
17
mm
13
mm
M10 × 65 × 1 8
× 1 M8 × 4 9
2. Insert the spring into the bar pipe, hold the spring in place with
a nger, and place the bar over the larger diameter shaft so the
spring stays inside the bar pipe. (See Figure 5b, Illustration 1)
Press down on bar pipe until the holes in the bracket line up
with the hole drilled in the shaft. (See Figure 5b, Illustration 2)
Insert a M10×65 hex bolt through the hole, place a at washer
on the bolt, and secure with nut. (See Figure 5b, Illustration 3)
Secure the nut against the bracket, do not overtighten as this
will prevent the bracket from pivoting on the bolt.
Align the pinion shaft with the bushing sleeve in the transmission
and slide into place. (See Figure 6, Illustration 1) Align the bolt
holes in the frame bracket with the bolt studs in the motor case
and slide into position. (See Figure 6, Illustration 2) Secure the
motor case to the frame bracket using four M8 lock nuts. (See
Figure 6, Illustration 3)
The bar must be allowed to pivot about the bolt
so that the lugs on the bracket can be engaged or
disengaged from the slots in the locking plate.
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KNOW YOUR MACHINE
FEATURES AND CONTROLS
Support Seat
Tipping Bar
Locking Plate
Transport Handle
Mixing Blade
Gear Guard
Support Arm
Electric Cord
Motor Switch
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Know Your Machine
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ELECTRICAL REQUIREMENTS
Conrm that you have a US Standard, 3 pin grounded, Type B,
15AMP (NEMA 5-15) outlet.
Check that the electric circuit is grounded, adequately protected,
and that it corresponds with the power, voltage, and frequency of
the motor.
ELECTRICAL CONNECTION
This mixer is double insulated to Class II protection and IP44D
rated. The insulation will only remain effective if the original
insulating parts are used for repairs and the spaces between the
original insulation are maintained.
STAKE ON LEVEL GROUND
To secure your YARDMAX concrete mixer during operation,
use two longer bolts or stakes through the holes in the front leg
of the mixer stand to hold the mixer in place. (See Figure 7) Due
to varying ground surfaces, these are not included. Choose the
right type of bolt or stake for your surface type or call us for a
recommendation.
OPERATION
This mixer is double insulated to Class II protection
and IP44D rated. Assembly and disassembly of
the enclosure of electric control are critical to keep
them remain effective. Only a qualied electrician is
allowed to repair the enclosure of electric control.
Do not connect either cord to the earth pin.
Figure 7
DRUM TILTING
The spring-loaded tipping bar with locking lugs allows for tipping
control of the drum (See Figure 7), and can be locked in the
following positions (see Figure 8b): Loading/Mixing – mortar,
Loading/Mixing – concrete, Discharging, and Storage.
The drum is locked into the desired position by the lugs on the
self-locating tipping bar, which lock into the slots on the locking
plate on the mixer frame. (See Figure 8a) To tilt the drum, pull the
tipping bar slightly toward you (away from the frame) to disengage
the locking lugs. This allows the tipping bar to turn the drum in the
desired direction.
To lock the drum in position, slightly release the tipping bar
(towards the mixer frame) when rotating the drum. The lugs will
slide and then lock into the nearest position on the locking plate.
Figure 8a
Land
Leg
M8×35 (×2)
Double insulation ( ) eliminates the need for the
three-pronged, grounded power cord and a grounded
power supply system. Double-insulated devices can
use either a two- or a three-pronged extension cord.
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Operation
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Loading / Mixing Position
For Mortar
Loading / Mixing Position
For Concrete
Discharge Position Storage Position
Figure 8b
LOADING
EMPTYING
CLEANING
For best results, always load the mixer in the following order:
1. Add the required amount of gravel into the drum.
2. Add the required amount of cement into the drum.
3. Add the required amount of sand into the drum.
4. Pour the required amount of water into the drum.
Thoroughly clean the mixer at the end of each day’s operation.
Keep your mixer clean. The slightest trace of material left in
the drum will harden and accumulate more each time you use it
until the machine no longer will operate. Dried cement should
be scraped out of the drum. Do not throw bricks into mixer drum
to clean it out. Do not beat on the drum with a shovel, a hammer
or other tools to break up accumulations of dried cement mix,
as damage to the mixer may result. The drum may be scoured
for approximately 2 minutes, using 1” gravel and water mixture.
Then discharge the gravel/water mixture and hose down the
drum assembly inside and out. The IP44D protection class
construction of the concrete mixer enables you to hose down the
drum assembly safely.
Completely unwind the extension cord. Connect it
to the concrete mixer first before plugging in power
supply.
To avoid concrete or mortar sticking to the insides of
the mixer drum, slowly pour material into the mixer
steadily over the rim.
Always start the motor before you start loading the
drum. The mixer blades should be turning before you
start adding the contents.
Do not turn the mixer off (stop rotating arms) if you
have content inside the bin. Always empty the drum
completely with the mixer arms rotating.
Never put hands or limbs inside the drum while the
mixer arms are rotating.
Do not pour or spray water directly over the motor
cover, especially the openings in it.
Wipe off any external material on the motor cover.
Do not use petrol, turpentine, lacquer or paint
thinner, dry cleaning fluids or similar products. The
use of chemical products or solvents may affect
the properties of the cover which was made of high
density polyethyiene PET.
A built-in thermal protector is installed in the motor to
prevent overheating, and will cool automatically as the
motor cools.
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Operation
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The drive belt maintains a constant, even tension provided by
the spring-loaded jockey. No adjustment is needed other than an
occasional touch of grease on the spindle.
The bearings are sealed for life.
Ensure the extension cord is always unplugged before
the motor cover is removed.
Parts in a circle should only be fitted by a qualified
electrician.
The wiring diagram and parts schematic in this
manual are for reference purposes only. Neither the
manufacturer nor distributor makes any representation
or warranty of any kind to the buyer stating that he
or she is qualified to make any repairs to the product,
or that he or she is qualified to replace any parts of
the product. Only qualified technicians should repair
the mixer. Any maintenance and repairs to any of the
electric components must be performed by a qualied
electrician.
MAINTENANCE
REPLACING THE BELT
1. Remove the motor. (see Figure 9a)
2. Remove the motor cover. (see Figure 9b, illustration 1)
3. Turn the idle pulley and pull out the belt. (see Figure 9b,
illustration 2)
4. Assemble the new belt and reattach the cover and motor
assembly.
Lock Nut M8 (×4)
21
Self Tapping Screw (×6)
Idle Pulley
Driven Pulley
Figure 9a
Figure 9b
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Maintenance
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WIRING DIAGRAM
TROUBLESHOOTING
Problem Cause Remedy
Motor stops working Thermal protector works Stop working for a while until motor cools
Drum fails to rotate
1. Belt has broken
2. Motor stops working due to
overheat
1. Replace the new belt
2. Stop working for a while until motor cools
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Wiring Diagram & Troubleshooting
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PARTS DIAGRAM
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Parts Diagram
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No. Description QTY.
1 Cross Headed Screw M8×20 10
2 Waterproof Washer 4
3 Flat Washer 8 22
4 Spring Washer 8 18
5 Nut M8 18
6 Upper Drum 1
7 Mixing Blade 2
8 Rubber Gasket 1
9 Bottom Drum 1
10 Wheel Axle Bracket 1
11 Wheel 2
12 Flat Washer 27 4
13 cotter pin 5×40 4
14 Support Frame 1
15 Support Leg 1
16 Bolt M8×70 4
17 Motor Support Bracket 1
18 Circlip 42 1
19 O-ring 1
20 Gear Guard - Long 1
21 Drive Shaft 1
22 sleeve pipe 2
23 Cradle 1
24 Bearing 6206 2
25 Circlip 62 3
26 Circlip 30 1
27 Elastic pin 5×40 1
28 Self Tapping Screw ST4.2×13 3
29 Drive pinion 1
30 Gear Guard - Short 1
31 Circlip 42 1
32 Bearing 6202 2
33 Circlip 15 1
34 Lock Nut M8 4
35 Bolt M8×65 2
No. Description QTY.
36 Circlip 38 2
37 Support Seat 1
38 Lock Nut M10 1
39 Flat Washer 10 2
40 Spring 1
41 Hex.head bolt M10×65 1
42 Tipping Bar 1
43 Handle Grip 1
44 Bolt M8×25 5
45 Locking Plate 1
46 Electric Cord 1
47 Strain Relief Nut 1
48 Strain Relief Rubber 1
49 Strain Relief Bolt 1
50
Strain Relief Nut
1
51 Switch Gasket 1
52 Switch 1
53 Motor Cover 1
54 Motor 1
55 Idle Pulley 1
56 Belt 1
57 Bearing 6906 2
58 Snap Washer – Hole 47 1
59 Self Tapping Screw ST4.2×16 6
60 Circlip 30 1
61 End Plate 1
62 Bolt M8×25 3
63 Motor Mount Bracket, End Plate 1
64 Gasket 1
65 Self Tapping Screw ST3.5×16 2
66 Oil seal 62×35×8 1
67 Fixed Shaft 1
68 Washer 1
69 Spring Washer 12 1
70 Bolt M12×35 1
PARTS LIST
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Parts List
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Operator’s Manual
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