Yaskawa Vipa fm 050-1bb30 User manual

FM | 050-1BB30 | Manual

HB300 | FM | 050-1BB30 | en | 20-40

VIPA System SLIO

Counter module eco 2x32Bit - FM 050

YASKAWA Europe GmbH

Ohmstraße 4

91074 Herzogenaurach

Tel.: +49 9132 744 0

Fax: +49 9132 744 186

Email: [email protected]

Internet: www.yaskawa.eu.com

Table of contents

1 General.................................................................................................................... 4

1.2 About this manual............................................................................................. 5

1.3 Safety information............................................................................................. 6

2 Basics and mounting............................................................................................. 7

2.1 Safety information for users.............................................................................. 7

2.2 System conception........................................................................................... 8

2.2.1 Overview........................................................................................................ 8

2.2.2 Components.................................................................................................. 9

2.2.3 Accessories................................................................................................. 12

2.2.4 Hardware revision........................................................................................ 14

2.3 Dimensions..................................................................................................... 14

2.4 Mounting 8x periphery modules..................................................................... 17

2.5 Mounting 16x periphery modules................................................................... 20

2.6 Wiring 8x periphery modules.......................................................................... 22

2.7 Wiring 16x periphery modules........................................................................ 24

2.8 Wiring power modules.................................................................................... 25

2.9 Demounting 8x periphery modules................................................................. 29

2.10 Demounting 16x periphery modules............................................................. 32

2.11 Easy Maintenance........................................................................................ 35

2.12 Trouble shooting - LEDs............................................................................... 36

2.13 Installation guidelines................................................................................... 37

2.14 General data for the System SLIO............................................................... 39

3 Hardware description........................................................................................... 41

3.1 Properties....................................................................................................... 41

3.2 Structure......................................................................................................... 41

3.3 Technical data................................................................................................. 44

4 Deployment........................................................................................................... 47

4.1 Fast introduction............................................................................................. 47

4.2 In-/Output area............................................................................................... 49

4.2.1 Input area 12byte ........................................................................................ 49

4.2.2 Output area 4byte ....................................................................................... 50

4.3 Parameter data............................................................................................... 51

4.4 Counter functions........................................................................................... 52

4.5 Diagnostic data............................................................................................... 54

VIPA System SLIO Table of contents

HB300 | FM | 050-1BB30 | en | 20-40 3

1 General

This document contains proprietary information of YASKAWA and is not to be disclosed

or used except in accordance with applicable agreements.

This material is protected by copyright laws. It may not be reproduced, distributed, or

altered in any fashion by any entity (either internal or external to YASKAWA) except in

accordance with applicable agreements, contracts or licensing, without the express

written consent of YASKAWA and the business management owner of the material.

For permission to reproduce or distribute, please contact: YASKAWA Europe GmbH,

European Headquarters, Hauptstraße 185, 65760 Eschborn, Germany

Tel.: +49 6196 569 300

Fax.: +49 6196 569 398

Email: [email protected]

Internet: www.yaskawa.eu.com

Every effort has been made to ensure that the information contained in

this document was complete and accurate at the time of publishing. Nev-

ertheless, the authors retain the right to modify the information.

This customer document describes all the hardware units and functions

known at the present time. Descriptions may be included for units which

are not present at the customer site. The exact scope of delivery is

described in the respective purchase contract.

Hereby, YASKAWA Europe GmbH declares that the products and systems are in compli-

ance with the essential requirements and other relevant provisions. Conformity is indi-

cated by the CE marking affixed to the product.

For more information regarding CE marking and Declaration of Conformity (DoC), please

contact your local representative of YASKAWA Europe GmbH.

VIPA, SLIO, System 100V, System 200V, System 300V, System 300S, System 400V,

System 500S and Commander Compact are registered trademarks of YASKAWA Europe

GmbH.

SPEED7 is a registered trademark of YASKAWA Europe GmbH.

SIMATIC, STEP, SINEC, TIA Portal, S7-300, S7-400 and S7-1500 are registered trade-

marks of Siemens AG.

Microsoft and Windows are registered trademarks of Microsoft Inc., USA.

Portable Document Format (PDF) and Postscript are registered trademarks of Adobe

Systems, Inc.

All other trademarks, logos and service or product marks specified herein are owned by

their respective companies.

EC conformity declaration

Conformity Information

Trademarks

VIPA System SLIO

General

HB300 | FM | 050-1BB30 | en | 20-40 4

Contact your local representative of YASKAWA Europe GmbH if you have errors or ques-

tions regarding the content of this document. If such a location is not available, you can

reach YASKAWA Europe GmbH via the following contact:

YASKAWA Europe GmbH, Ohmstraße 4, 91074 Herzogenaurach, Germany

Fax: +49 9132 744 29 1204

Email: [email protected]

Contact your local representative of YASKAWA Europe GmbH if you encounter problems

or have questions regarding the product. If such a location is not available, you can reach

the YASKAWA customer service via the following contact:

YASKAWA Europe GmbH,

European Headquarters, Hauptstraße 185, 65760 Eschborn, Germany

Tel.: +49 6196 569 500 (hotline)

Email: [email protected]

1.2 About this manual

This manual describes the VIPA FM 050-1BB30 of the System SLIO. It contains a

description of the construction, project implementation and usage.

Product Order number as of state:

FM 050 050-1BB30 01

The manual is targeted at users who have a background in automation technology.

The manual consists of chapters. Every chapter provides a self-contained description of a

specific topic.

The following guides are available in the manual:

nAn overall table of contents at the beginning of the manual

nReferences with page numbers

The manual is available in:

nprinted form, on paper

nin electronic form as PDF-file (Adobe Acrobat Reader)

Important passages in the text are highlighted by following icons and headings:

DANGER!

Immediate or likely danger. Personal injury is possible.

Document support

Technical support

Objective and contents

Target audience

Structure of the manual

Guide to the document

Availability

Icons Headings

VIPA System SLIO General

About this manual

HB300 | FM | 050-1BB30 | en | 20-40 5

CAUTION!

Damages to property is likely if these warnings are not heeded.

Supplementary information and useful tips.

1.3 Safety information

The system is constructed and produced for:

ncommunication and process control

ngeneral control and automation tasks

nindustrial applications

noperation within the environmental conditions specified in the technical data

ninstallation into a cubicle

DANGER!

This device is not certified for applications in

– in explosive environments (EX-zone)

The manual must be available to all personnel in the

nproject design department

ninstallation department

ncommissioning

noperation

CAUTION!

The following conditions must be met before using or commis-

sioning the components described in this manual:

– Hardware modifications to the process control system should only be

carried out when the system has been disconnected from power!

– Installation and hardware modifications only by properly trained per-

sonnel.

– The national rules and regulations of the respective country must be

satisfied (installation, safety, EMC ...)

National rules and regulations apply to the disposal of the unit!

Applications conforming

with specifications

Documentation

Disposal

VIPA System SLIO

General

Safety information

HB300 | FM | 050-1BB30 | en | 20-40 6

2 Basics and mounting

2.1 Safety information for users

VIPA modules make use of highly integrated components in MOS-Technology. These

components are extremely sensitive to over-voltages that can occur during electrostatic

discharges. The following symbol is attached to modules that can be destroyed by elec-

trostatic discharges.

The Symbol is located on the module, the module rack or on packing material and it indi-

cates the presence of electrostatic sensitive equipment. It is possible that electrostatic

sensitive equipment is destroyed by energies and voltages that are far less than the

human threshold of perception. These voltages can occur where persons do not dis-

charge themselves before handling electrostatic sensitive modules and they can damage

components thereby, causing the module to become inoperable or unusable. Modules

that have been damaged by electrostatic discharges can fail after a temperature change,

mechanical shock or changes in the electrical load. Only the consequent implementation

of protection devices and meticulous attention to the applicable rules and regulations for

handling the respective equipment can prevent failures of electrostatic sensitive modules.

Modules must be shipped in the original packing material.

When you are conducting measurements on electrostatic sensitive modules you should

take the following precautions:

nFloating instruments must be discharged before use.

nInstruments must be grounded.

Modifying electrostatic sensitive modules you should only use soldering irons with

grounded tips.

CAUTION!

Personnel and instruments should be grounded when working on electro-

static sensitive modules.

Handling of electrostatic

sensitive modules

Shipping of modules

Measurements and altera-

tions on electrostatic sen-

sitive modules

VIPA System SLIO Basics and mounting

Safety information for users

HB300 | FM | 050-1BB30 | en | 20-40 7

2.2 System conception

2.2.1 Overview

The System SLIO is a modular automation system for assembly on a 35mm mounting

rail. By means of the periphery modules with 2, 4, 8 and 16 channels this system may

properly be adapted matching to your automation tasks. The wiring complexity is low,

because the supply of the DC 24V power section supply is integrated to the backplane

bus and defective modules may be replaced with standing wiring. By deployment of the

power modules in contrasting colors within the system, further isolated areas may be

defined for the DC 24V power section supply, respectively the electronic power supply

may be extended with 2A.

VIPA System SLIO

Basics and mounting

System conception > Overview

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2.2.2 Components

nCPU (head module)

nBus coupler (head module)

nLine extension

n8x periphery modules

n16x periphery modules

nAccessories

CAUTION!

Only VIPA modules may be combined. A mixed operation with third-party

modules is not allowed!

With the CPU 01xC electronic, input/output components and power supply are integrated

to one casing. In addition, up to 64 periphery modules of the System SLIO can be con-

nected to the backplane bus. As head module via the integrated power module for power

supply CPU electronic and the I/O components are supplied as well as the electronic of

the periphery modules, which are connected via backplane bus. To connect the power

supply of the I/O components and for DC 24V power section supply of via backplane bus

connected periphery modules, the CPU has removable connectors. By installing of up to

64 periphery modules at the backplane bus, these are electrically connected, this means

these are assigned to the backplane bus, the electronic modules are power supplied and

each periphery module is connected to the DC 24V power section supply.

With this CPU 01x, CPU electronic and power supply are integrated to one casing. As

head module, via the integrated power module for power supply, CPU electronic and the

electronic of the connected periphery modules are supplied. The DC 24V power section

supply for the linked periphery modules is established via a further connection of the

power module. By installing of up to 64 periphery modules at the backplane bus, these

are electrically connected, this means these are assigned to the backplane bus, the elec-

tronic modules are power supplied and each periphery module is connected to the DC

24V power section supply.

CAUTION!

CPU part and power module may not be separated!

Here you may only exchange the electronic module!

CPU 01xC

CPU 01x

VIPA System SLIO Basics and mounting

System conception > Components

HB300 | FM | 050-1BB30 | en | 20-40 9

With a bus coupler bus interface and power module is integrated to one casing. With the

bus interface you get access to a subordinated bus system. As head module, via the inte-

grated power module for power supply, bus interface and the electronic of the connected

periphery modules are supplied. The DC 24V power section supply for the linked

periphery modules is established via a further connection of the power module. By instal-

ling of up to 64 periphery modules at the bus coupler, these are electrically connected,

this means these are assigned to the backplane bus, the electronic modules are power

supplied and each periphery module is connected to the DC 24V power section supply.

CAUTION!

Bus interface and power module may not be separated!

Here you may only exchange the electronic module!

In the System SLIO there is the possibility to place up to 64 modules in on line. By means

of the line extension you can divide this line into several lines. Here you have to place a

line extension master at each end of a line and the subsequent line has to start with a line

extension slave. Master and slave are to be connected via a special connecting cable. In

this way, you can divide a line on up to 5 lines. For each line extension the maximum

number of pluggable modules at the System SLIO bus is decreased by 1. To use the line

extension no special configuration is required.

Please note that some modules do not support line extensions due to the

system. For more information, see the ‘System SLIO - Compatibility List’

at www.vipa.com

The periphery modules are available in the following 2 versions, whereby of each the

electronic part can be replaced with standing wiring:

n8x periphery module for a maximum of 8 channels.

n16x periphery module for a maximum of 16 channels.

Bus coupler

Line extension

Periphery modules

VIPA System SLIO

Basics and mounting

System conception > Components

HB300 | FM | 050-1BB30 | en | 20-40 10

Each 8x periphery module consists of a terminal and an electronic module.

1 Terminal module

2 Electronic module

The terminal module serves to carry the electronic module, contains the backplane bus

with power supply for the electronic, the DC 24V power section supply and the staircase-

shaped terminal for wiring. Additionally the terminal module has a locking system for

fixing at a mounting rail. By means of this locking system your system may be assembled

outside of your switchgear cabinet to be later mounted there as whole system.

The functionality of a periphery module is defined by the electronic module, which is

mounted to the terminal module by a sliding mechanism. With an error the defective elec-

tronic module may be exchanged for a functional module with standing installation. At the

front side there are LEDs for status indication. For simple wiring each module shows cor-

responding connection information at the front and at the side.

Each 16x periphery module consists of an electronic unit and a terminal block.

1 Electronic unit

2 Terminal block

8x periphery modules

Terminal module

Electronic module

16x periphery modules

VIPA System SLIO Basics and mounting

System conception > Components

HB300 | FM | 050-1BB30 | en | 20-40 11

The functionality of a 16x periphery module is defined via the terminal block, which is

connected to the electronic unit via a secure flap mechanism. In the case of an error you

can exchange the defective electronic unit for a functional unit with standing wiring. At the

front side there are LEDs for status indication. For easy wiring each electronic unit shows

corresponding connection information at the side. The electronic unit provides the slot for

the terminal block for the wiring and contains the backplane bus with power supply for the

electronic and the connection to the DC 24V power section supply. Additionally the elec-

tronic unit has a locking system for fixing it at a mounting rail. By means of this locking

system your system may be assembled outside of your switchgear cabinet to be later

mounted there as whole system.

The terminal block provides the electrical interface for the signalling and supplies lines of

the module. When mounting the terminal block, it is attached to the bottom of the elec-

tronic unit and turned towards the electronic unit until it clicks into place. With the wiring a

"push-in" spring-clip technique is used. This allows a quick and easy connection of your

signal and supply lines. The clamping off takes place by means of a screwdriver.

2.2.3 Accessories

Please note that a shield bus carrier cannot be mounted on a 16x

periphery module!

The shield bus carrier (order no.: 000-0AB00) serves to carry the shield bus (10mm x

3mm) to connect cable shields. Shield bus carriers, shield bus and shield fixings are not

in the scope of delivery. They are only available as accessories. The shield bus carrier is

mounted underneath the terminal of the terminal module. With a flat mounting rail for

adaptation to a flat mounting rail you may remove the spacer of the shield bus carrier.

Electronic unit

Terminal block

Shield bus carrier

VIPA System SLIO

Basics and mounting

System conception > Accessories

HB300 | FM | 050-1BB30 | en | 20-40 12

With each head module, to protect the backplane bus connectors, there is a mounted bus

cover in the scope of delivery. You have to remove the bus cover of the head module

before mounting a System SLIO module. For the protection of the backplane bus con-

nector you always have to mount the bus cover at the last module of your system again.

The bus cover has the order no. 000-0AA00.

Please note that a coding pin cannot be installed on a 16x periphery

module! Here you have to make sure that the associated terminal block is

plugged again when the electronics unit is replaced.

There is the possibility to fix the assignment of electronic and terminal module. Here VIPA

coding pins (order number 000-0AC00) can be used. The coding pin consists of a coding

jack and a coding plug. By combining electronic and terminal module with coding pin, the

coding jack remains in the electronic module and the coding plug in the terminal module.

This ensures that after replacing the electronic module just another electronic module can

be plugged with the same encoding.

Bus cover

Coding pins

VIPA System SLIO Basics and mounting

System conception > Accessories

HB300 | FM | 050-1BB30 | en | 20-40 13

2.2.4 Hardware revision

nThe hardware revision version is printed on every System SLIO module.

nSince a System SLIO 8x periphery module consists of a terminal and electronic

module, you will find a hardware revision on each of them.

nAuthoritative for the hardware revision of a System SLIO module is the hardware revi-

sion of the electronic module. This is always located under the labeling strip of the

corresponding electronic module.

nOn modules without labeling strip, such as CPUs and 16x periphery modules, the

hardware revision is printed on the front.

X 2

43 X 2

X 2

The example here shows the hardware revision 1.

1 is marked with ‘X’ .

On the CPUs and some bus couplers, you can check the hardware revision ‘HW

Revision’ via the integrated web server.

2.3 Dimensions

Hardware revision on the

front

Hardware revision via web

server

Dimensions CPU 01xC

VIPA System SLIO

Basics and mounting

Dimensions

HB300 | FM | 050-1BB30 | en | 20-40 14

Dimensions CPU 01x

Dimensions bus coupler

and line extension slave

Dimensions line extension

master

VIPA System SLIO Basics and mounting

Dimensions

HB300 | FM | 050-1BB30 | en | 20-40 15

Dimensions in mm

104

109

76.5

12.9

Dimensions 8x periphery

module

Dimensions electronic

module

Dimensions 16x periphery

module

VIPA System SLIO

Basics and mounting

Dimensions

HB300 | FM | 050-1BB30 | en | 20-40 16

2.4 Mounting 8x periphery modules

Requirements for UL compliance use

–Use for power supply exclusively SELV/PELV power supplies.

–The System SLIO must be installed and operated in a housing

according to IEC 61010-1 9.3.2 c).

There is a locking lever at the top side of the module. For mounting and demounting this

locking lever is to be turned upwards until this engages. For mounting place the module

to the module installed before and push the module to the mounting rail guided by the

strips at the upper and lower side of the module. The module is fixed to the mounting rail

by pushing downward the locking lever. The modules may either separately be mounted

to the mounting rail or as block. Here is to be considered that each locking lever is

opened. The modules are each installed on a mounting rail. The electronic and power

section supply are connected via the backplane bus. Up to 64 modules may be mounted.

Please consider here that the sum current of the electronic power supply does not

exceed the maximum value of 3A. By means of the power module 007-1AB10 the current

of the electronic power supply may be expanded accordingly.

Each periphery module consists of a terminal and an electronic module.

1 Terminal module

2 Electronic module

For the exchange of a electronic module, the electronic module may be pulled forward

after pressing the unlocking lever at the lower side of the module. For installation plug the

electronic module guided by the strips at the lower side until this engages audible to the

terminal module.

Terminal and electronic

module

VIPA System SLIO Basics and mounting

Mounting 8x periphery modules

HB300 | FM | 050-1BB30 | en | 20-40 17

There is the possibility to fix the assignment of electronic and terminal module. Here VIPA

coding pins (order number 000-0AC00) can be used. The coding pin consists of a coding

jack and a coding plug. By combining electronic and terminal module with coding pin, the

coding jack remains in the electronic module and the coding plug in the terminal module.

This ensures that after replacing the electronics module just another electronic module

can be plugged with the same encoding.

Each electronic module has on its back 2 coding sockets for coding jacks. Due to the

characteristics, with the coding jack 6 different positions can be plugged, each. Thus

there are 36 possible combinations for coding with the use of both coding sockets.

1. Plug, according to your coding, 2 coding jacks in the coding sockets of your elec-

tronic module until they lock

2. Now plug the according coding plugs into the coding jacks.

3. To fix the coding put both the electronic and terminal module together until they lock

CAUTION!

Please consider that when replacing an already coded electronic module,

this is always be replaced by an electronic module with the same coding.

Even with an existing coding on the terminal module, you can plug an

electronic module without coding. The user is responsible for the correct

usage of the coding pins. YASKAWA assumes no liability for incorrectly

attached electronic modules or for damages which arise due to incorrect

coding!

Coding

VIPA System SLIO

Basics and mounting

Mounting 8x periphery modules

HB300 | FM | 050-1BB30 | en | 20-40 18

1. Mount the mounting rail! Please consider that a clearance from the middle of the

mounting rail of at least 80mm above and 60mm below, respectively 80mm by

deployment of shield bus carriers, exist.

2. Mount your head module such as CPU or field bus coupler.

3. Before mounting the periphery modules you have to remove the bus cover at the

right side of the head module by pulling it forward. Keep the cover for later

mounting.

4. For mounting turn the locking lever of the module upwards until it engages.

5. For mounting place the module to the module installed before and push the module

to the mounting rail guided by the strips at the upper and lower side of the module.

6. Turn the locking lever of the periphery module downward, again.

Mounting periphery

modules

VIPA System SLIO Basics and mounting

Mounting 8x periphery modules

HB300 | FM | 050-1BB30 | en | 20-40 19

7. After mounting the whole system, to protect the backplane bus connectors at the

last module you have to mount the bus cover, now. If the last module is a clamp

module, for adaptation the upper part of the bus cover is to be removed.

2.5 Mounting 16x periphery modules