YOKOGAWA FN510 User manual

User’s
Manual FN510
Field Wireless
Multi-Function Module
IM 01W03E01-01EN
IM 01W03E01-01EN
2nd Edition

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IM 01W03E01-01EN
Contents
1. Introduction ............................................................................................... 1-1
1.1 Safe Use of This Product .................................................................................1-2
1.2 Warranty .............................................................................................................1-2
2. Notes on Handling .................................................................................... 2-1
2.1 Check the Model Name and Conguration .................................................... 2-1
2.2 Transport ............................................................................................................ 2-1
2.3 Storage ...............................................................................................................2-2
2.4 Selecting the Installation Location ................................................................. 2-2
2.5 Use of a Transceiver ......................................................................................... 2-3
2.6 Installation of an Explosion Protected Instrument .......................................2-3
2.6.1 FM Approval (United States) .............................................................. 2-4
2.6.2 FM Approval (Canada) .....................................................................2-10
2.6.3 ATEX Certication ............................................................................2-16
2.6.4 IECEx Certication ...........................................................................2-16
3. Component Names .................................................................................. 3-1
4. Installation ................................................................................................. 4-1
4.1 Precautions ........................................................................................................ 4-1
4.2 Mounting ............................................................................................................ 4-1
4.2.1 Installation of FN110 ..........................................................................4-1
4.2.2 Mounting of FN510 ............................................................................ 4-2
5. Wiring ......................................................................................................... 5-1
5.1 Notes on Wiring ................................................................................................. 5-1
5.2 Cable Selection ................................................................................................. 5-1
5.3 Installation and Connection of FN110 ............................................................5-2
5.3.1 Installation of FN110 ..........................................................................5-2
5.3.2 Connection of FN110 .........................................................................5-3
5.4 Connecting Input Signal Cable ........................................................................ 5-3
5.4.1 Connecting Input Terminal and Grounding Terminal .........................5-3
5.5 Grounding .......................................................................................................... 5-6
FN510
Field Wireless Multi-Function Module
IM 01W03E01-01EN 2nd Edition
2nd Edition: May 2016 (KP)
All Rights Reserved, Copyright © 2004, Yokogawa Electric Corporation

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IM 01W03E01-01EN
6. Operation ................................................................................................... 6-1
6.1 Preparation for Starting Operation ................................................................. 6-1
6.2 Starting Operation ............................................................................................ 6-1
6.3 Connecting to the Field Wireless Network ..................................................... 6-2
6.4 Display Contents of the Integral Indicator .....................................................6-4
6.5 Shutting Down ................................................................................................... 6-4
7. Setting Parameters ................................................................................... 7-1
7.1 Preparation for Parameter Setting ..................................................................7-1
7.2 Preparing Software ........................................................................................... 7-1
7.2.1 Softwares for the Field Wireless Conguration Tool and the Device
Conguration Tool .............................................................................. 7-1
7.2.2 Software Download ............................................................................7-1
7.3 Setting Parameters ...........................................................................................7-2
7.3.1 Parameter Usage and Selection ........................................................7-2
7.3.2 Function Block and Menu Tree ..........................................................7-3
7.3.3 Parameters for Wireless Communication ..........................................7-7
7.3.4 Tag and Device Information ...............................................................7-7
7.3.5 Setup the Integral Indicator ................................................................7-7
7.3.6 Sensor Type ....................................................................................... 7-7
7.3.7 Parameters for Function ....................................................................7-8
7.3.8 Write Protect ......................................................................................7-8
7.3.9 Switching to the Deep Sleep Mode ....................................................7-8
7.3.10 Switching to the Silence Mode ...........................................................7-9
7.4 Self-Diagnostics .............................................................................................. 7-10
7.4.1 Identify Problems by Using the Device Conguration Tool ..............7-10
7.4.2 Alert Report ......................................................................................7-10
7.4.3 Checking with Integral Indicator ....................................................... 7-11
8. Maintenance .............................................................................................. 8-1
8.1 General ...............................................................................................................8-1
8.2 Recommended Products List .......................................................................... 8-1
8.3 Replacing the Battery Pack ............................................................................. 8-1
8.4 Replacing the Batteries .................................................................................... 8-3
8.5 Handling Batteries ............................................................................................8-3
8.6 Switching LCD Display ..................................................................................... 8-4
8.7 Replacing the FN110 ......................................................................................... 8-5
8.8 Replacing the FN510 ......................................................................................... 8-5
8.9 Replacing the Connected Device .................................................................... 8-5
8.10 Troubleshooting ................................................................................................ 8-5
8.10.1 Basic Troubleshooting Flow ............................................................... 8-5
8.10.2 Example of Troubleshooting Flow .....................................................8-6
8.10.3 Errors and Countermeasures ............................................................ 8-7

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IM 01W03E01-01EN
9. Parameter Summary ................................................................................ 9-1
10. General Specications .......................................................................... 10-1
10.1 Standard Specications ................................................................................. 10-1
10.2 Model and Sufx Codes .................................................................................10-3
10.3 Optional Specication (For Explosion Protected Type) ............................. 10-4
10.4 Optional Specications .................................................................................. 10-5
10.5 Optional Accessories ..................................................................................... 10-5
10.6 Dimensions ...................................................................................................... 10-5
10.7 LCD Display Character List ........................................................................... 10-7
Revision Information

<1. Introduction> 1-1
IM 01W03E01-01EN
1. Introduction
This manual describes how to use the FN510 Field
Wireless Multi-Function Module (hereafter simply
referred to as FN510).
FN510 was precisely calibrated at the factory
before shipment. To ensure both safety and
efciency, please read this manual carefully before
you operate this product.
FN510 works by utilizing the FN110 Field Wireless
Communication Module (hereafter simply referred
to as FN110). Please attach FN110 before use.
Table1.1 summarizes the related document list of
this manual.
Table 1.1 Related Document List
Title Document No.
FieldMate
Versatile Device Management Wizard
User’s Manual
IM 01R01A01-01E
YFGW710
Field Wireless Integrated Gateway
User’s Manual
IM 01W01F01-01EN
YFGW410
Field Wireless Management Station
User’s Manual
IM 01W02D01-01EN
FN110
Field Wireless Communication Module
General Specications
GS 01W03B01-01EN
 Regarding This Manual
• This manual should be provided to the end
user.
• The contents of this manual are subject to
change without prior notice.
• All rights reserved. No part of this manual may
be reproduced in any form without Yokogawa’s
written permission.
• Yokogawa makes no warranty of any kind with
regard to this manual, including, but not limited
to, implied warranty of merchantability and
tness for a particular purpose.
• If any question arises or errors are found, or if
any information is missing from this manual,
please inform the nearest Yokogawa sales
ofce.
• The specications covered by this manual are
limited to those for the standard type under the
specied model number break-down and do not
cover custom-made products.
• Please note that changes in the specications,
construction, or component parts of this
product may not immediately be reected in
this manual at the time of change, provided
that postponement of revisions will not cause
difculty to the user from a functional or
performance standpoint.
• Yokogawa assumes no responsibilities for this
product except as stated in the warranty.
• If the customer or any third party is harmed by
the use of this product, Yokogawa assumes
no responsibility for any such harm owing to
any defects in the product which were not
predictable, or for any indirect damages.
• The following safety symbols are used in this
manual:
WARNING
Indicates a potentially hazardous situation which,
if not avoided, could result in death or serious
injury.
CAUTION
Indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate
injury or physical damage. It may also be used to
alert against unsafe practices.
IMPORTANT
Indicates that operating the hardware or software
in this manner may damage it or lead to system
failure.
NOTE
Draws attention to information essential for
understanding the operation and features.

<1. Introduction> 1-2
IM 01W03E01-01EN
1.1 Safe Use of This Product
For the safety of the operator and to protect this
product and the system, please be sure to follow
this manual’s safety instructions when handling
this product. If these instructions are not heeded,
the protection provided by this product may be
impaired. In this case, Yokogawa cannot guarantee
that this product can be safely operated. Please pay
special attention to the following points:
(a) Installation
• This product may only be installed by an
engineer or technician who has an expert
knowledge of this product. Operators are not
allowed to carry out installation unless they
meet this condition.
• With high process temperatures, care must
be taken not to burn yourself by touching this
product or its casing.
• All installation shall comply with local installation
requirements and the local electrical code.
(b) Wiring
• This product must be installed by an engineer
or technician who has an expert knowledge
of this product. Operators are not permitted to
carry out wiring unless they meet this condition.
(c) Maintenance
• Please carry out only the maintenance
procedures described in this manual. If you
require further assistance, please contact the
nearest Yokogawa ofce.
• Care should be taken to prevent the build up of
dust or other materials on the display glass and
the nameplate. To clean these surfaces, use a
soft, dry cloth.
(d) Explosion Protected Type Instrument
• Users of explosion protected instruments
should refer rst to section 2.6 (Installation of an
Explosion Protected Instrument) of this manual.
• The use of this instrument is restricted to those
who have received appropriate training in the
device.
• Take care not to create sparks when accessing
the instrument or peripheral devices in a
hazardous location.
• Repair or modication to this instrument by
customer will cause malfunction of explosion
protect function and hazardous situation. If you
need to repair or modication, please contact
the nearest Yokogawa ofce.
(e) Modication
• Yokogawa will not be liable for malfunctions or
damage resulting from any modication made
to this product by the customer.
1.2 Warranty
• The warranty shall cover the period noted on
the quotation presented to the purchaser at the
time of purchase. Problems occurring during
the warranty period shall basically be repaired
free of change.
• If any problems are experienced with this
product, the customer should contact the
Yokogawa representative from which this
product was purchased or the nearest
Yokogawa ofce.
• If a problem arises with this product, please
inform us of the nature of the problem and
the circumstances under which it developed,
including the model specication and
serial number. Any diagrams, data and
other information you can include in your
communication will also be helpful.
• The party responsible for the cost of xing the
problem shall be determined by Yokogawa
following an investigation conducted by
Yokogawa.

<1. Introduction> 1-3
IM 01W03E01-01EN
 The purchaser shall bear the responsibility for
repair costs, even during the warranty period,
if the malfunction is due to:
- Improper and/or inadequate maintenance by
the purchaser.
- Malfunction or damage due to a failure
to handle, use, or store this product in
accordance with the design specications.
- Use of the product in question in a location
not conforming to the standards specied by
Yokogawa, or due to improper maintenance
of the installation location.
- Failure or damage due to modication or
repair by any party except Yokogawa or an
approved representative of Yokogawa.
- Malfunction or damage from improper
relocation of the product in question after
delivery.
- Reason of force majeure such as res,
earthquakes, storms/oods, thunder/
lightening, or other natural disasters, or
disturbances, riots, warfare, or radioactive
contamination.
 Trademarks
In this document, trademarks or registered
trademarks are not marked with “™” or “®”. Product
names and company names in this document
are trademarks or registered trademarks of the
respective companies.
 Authorized Representative in the EEA
The Authorized Representative for this product in
the EEA is: Yokogawa Europe B.V.
Euroweg 2, 3825 HD Amersfoort, THE
NETHERLANDS.

<2. Notes on Handling> 2-1
IM 01W03E01-01EN
2. Notes on Handling
The FN510 is fully factory-tested before shipment.
When the FN510 delivered, check the appearance
for damage, and also check that the mounting
parts shown in Figure 2.1 are included with your
shipment. If “No Mounting Bracket” or “Horizontal
connection” is indicated, no mounting bracket is
included.
Bracket fastening bolt
FN510
mounting bracket U-bolt nut
FN510
fastening bolt
Spring washer
Bracket
fastening nut
U-bolt
F0201.ai
Figure 2.1 FN510 Mounting Hardware
Table 2.1 FN510 Mounting Hardware
Item Qty
FN510 mounting bracket 1
FN510 fastening bolt 4
Bracket fastening bolt 2
Bracket fastenig nut 2
Spring washer 2
U-bolt 1
U-bolt nut 2
 Bundled Items
• User’s Manual (IM01W03E01-01EN)
• FN510 mounting hardware
When specied mounting bracket.
• Protection cap (optional specications)
• Wired tag plate(optional specications)
2.1 Check the Model Name and
Conguration
The model name and conguration are indicated
on the nameplate. Verify that the conguration
indicated in the “Model and Sufx Code” in
subsection 10.2 is in compliance with the
specications written on the order sheet. Manual
number omitting the language code at the end is
printed on the nameplate.
F0202.ai
Figure 2.2 Nameplate
MODEL : Specied model code.
SUFFIX : Specied sufx code.
STYLE : Style code.
S/N : Serial number.
DATE : Date of manufacture.
SUPPLY : Supply voltage.
TOKYO 180-8750 JAPAN: The manufacturer name
and the address *1.
*1 “180-8750” is a zip code which represents the following
address. 2-9-32 Nakacho, Musashino-shi, Tokyo Japan
2.2 Transport
To prevent damage while in transit, leave the FN510
in the original shipping container until it reaches the
installation site. For transportation of batteries, refer
to subsection 8.5 “Handling Batteries”.

<2. Notes on Handling> 2-2
IM 01W03E01-01EN
2.3 Storage
When storing this product, observe the following
precautions.
1. Chose a storage location that satises the
following requirements.
• A location that is not exposed to rain or water.
• A location subject to a minimum of vibration
or impact.
• The following temperature and humidity
range is recommended. Ordinary
temperature and humidity (25°C, 65%) are
preferable.
Temperature: -40 to 85°C
Humidity : 0 to 100% RH
(no condensation)
2. If at all possible, store the FN510 in factory-
shipped condition, that is, in the original
shipping container.
3. Preferably remove the batteries for storage. For
maximum battery life, the storage temperature
should not exceed 30°C.
NOTE
When storing FN510 with a battery pack, it is
recommended to put the FN510 in Deep Sleep
mode to conserve the batteries. For details on
how to switch to Deep Sleep mode, refer to
subsection 7.3.9 “Switching to the Deep Sleep
Mode”.
2.4 Selecting the Installation
Location
Although this product is designed to operate in
a harsh environment, to maintain stability and
accuracy, the following is recommended.
 Wireless Communication
NOTE
The installation location of this product must
meet the following conditions:
• Install this product to be perpendicular to the
ground.
• When using a remote antenna cable,
regardless of the installing direction of the
FN510, install the FN110 to be perpendicular
to the ground.
• Install the FN110 at least 1.5 m above the
ground or oor.
F0203.ai
1.5m or more
• Ensure that there are no obstacles such as
walls or pipes within a 30 cm radius of the
FN110.
• Conrm that each eld wireless equipment
can see the antenna of other devices which
locate within its own communication range.

<2. Notes on Handling> 2-3
IM 01W03E01-01EN
 Ambient Temperature
It is preferable to not to expose the instrument to
extreme temperatures or temperature uctuations.
If FN510 is exposed to radiation heat a thermal
protection system or appropriate ventilation is
recommended.
 Environmental Requirements
Do not allow FN510 to be installed in a location that
is exposed to corrosive atmospheric conditions.
When using this product in a corrosive environment,
ensure the location is well ventilated.
The unit and its wiring should be protected from
exposure to rainwater.
 Impact and Vibration
It is recommended that the FN510 be installed in
a location that is subject to a minimum amount of
impact and vibration.
 Installation of Explosion Protected Products
An explosion protected products is certied for
installation in a hazardous area containing specic
gas types. See subsection 2.6 “Installation of an
Explosion Protected Instrument”.
2.5 Use of a Transceiver
IMPORTANT
Although FN510 has been designed to resist
high frequency electrical noise, if a radio
transceiver is used near the FN510 or its
external wiring, the FN510 may be affected by
high frequency noise pickup. To test this, start
out from a distance of several meters and slowly
approach the FN510 with the transceiver while
observing the measurement loop for noise
effects. Thereafter use the transceiver outside
the range where the noise effects were rst
observed.
2.6 Installation of an Explosion
Protected Instrument
If a customer makes a repair or modication to an
intrinsically safe instrument and the instrument is
not restored to its original condition, its intrinsically
safe construction may be compromised and the
instrument may be hazardous to operate. Please
contact Yokogawa before making any repair or
modication to an instrument.
WARNING
• Electrostatic charge may cause an explosion
hazard. Avoid any actions that cause the
generation of electrostatic charge, such as
rubbing surface of the product with a dry
cloth.
• To satisfy IP66,
- Connect to a connector JR13WPI-5P
(Hirose Electric) and tightened with a
specied torque.
- Apply waterproof glands to the electrical
connection port, at models FN510-xx-x00,
FN510-xx-x01, and FN510-xx-x02.
• The instrument modication or parts
replacement by other than an authorized
representative of Yokogawa Electric
Corporation is prohibited and will void the
certication.
• When replacing the battery pack, be sure
to minimize the risk of explosion from
electrostatic discharge. Avoid any actions
that cause the generation of electrostatic
charge, such as rubbing surface of the
battery pack and product with a dry cloth.
CAUTION
• This instrument has been tested and certied
as being intrinsically safe. Please note that
severe restrictions apply to this instrument’s
construction, installation, external wiring,
maintenance and repair. A failure to abide by
these restrictions could make the instrument
a hazard to operate.
• Be careful to make sure that an intrinsically
safe apparatus, intrinsically safe devices,
and wiring to connect them are arranged so
that current and voltage are not induced by
electromagnetic or electrostatic induction
in the intrinsically safe circuit in order to
prevent impairment of the intrinsically safe
and explosion protected performance of the
intrinsically safe circuit.