YouXin FSP-500 User manual

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FSP-500
Optical Fiber Fusion Splicer
User’s Manual

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i
Safety Summary
The following general safety precautions must be observed
during all phases of operation of this instrument. Failure to
comply with these precautions or with specific warnings
elsewhere in this manual violates safety standards of design,
manufacture, and intended use of the instrument. Our company
assumes no liability for the customer’s failure to comply with
these requirements.
ENVIRONMENTAL CONDITIONS
Refer to the specifications in chapter 3 for operating and
storage environment.
BEFORE APPLYING POWER
Refer to the specifications for the voltage in chapter 3. Verify
that the product is set to match the available voltage, and all
safety precautions are taken.
DO NOT OPERATE IN EXPLOSIVE ATMOSPHERE
Do not operate the instrument in the presence of flammable
gases or fumes.
DO NOT REMOVE THE INSTRUCTMENT COVER
Operating personnel must not remove instrument covers, other
than as explained in this guide. Component replacement and
internal adjustments must be made only by qualified service
personnel.

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General Safety Information
AC/DC Adapter/Charger
The following voltage requirements must be met： 12.9V to 14V,
4.5A, positive core. Use of higher voltages may damage the
product. The adapter accepts from 100V to 240V, 50Hz to
60Hz.
Battery
1. Use lithium battery. Use of other batteries may damage the
product and compromise the user’s safety.
2.. Do not short circuit the battery by directly connecting the
metal terminals. Be certain that no metal objects such as
coins, paper clips and so on touch the terminals.
Operation of fiber fusion splicer
1. When the following situation happened, please turn off the
instrument and cut off the power, otherwise the instrument
would be damaged.
Liquid or eye-winker entered the instrument.
Instrument was impacted strongly.
2. There are no parts which need maintenance, don’t
disassembly the instrument.

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Caution
AC/DC Adapter/Charger
Please use the AC/DC adapter/charger that supplied by our
company. Use of another type of AC/DC adapter can damage
the instrument.
Battery
1. If your battery is new or has been in storage for a long time,
you may need to charge it two or three times to achieve
optimum performance levels.
2. For the best battery performance and accuracy of the fuel
gauge, completely discharge the battery, then make a
complete fast charge cycle (non-operating), and
completely discharge the battery again.
3. You must ensure that the charging cycle is not interrupted
by a battery discharge, and the discharge cycle is not
interrupted by battery charging.
4. Storage temperature range (the storage time is longer than
six months) is: -20°C to 45°C. Storage temperature
range(the storage time is shorter than or up to six months)
is : -20°C to 60°C.
5. To insure safe charging, the temperature should keep 0°C ~
40°C inside the OFFS. If the temperature is exceeded, the
charging would be stopped.

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LCD
1. Don’t use any sharp device to press the touch screen.
2. Don't pollute touch screen with any organic compound or
organic contaminant such as heptanes, ethanol, toluene,
cello solve acetate, hydrochloric acid, motor oil, diesel
fuel etc.
3. Clean the touch screen with a soft, non-abrasive cloth
dampened with glass cleaner.
Fiber Fusion Splice Use Caution
1. This OFFS can only fusion splice quartz fiber, please don’t
apply it to other type fibers.
2. Please keep the shield closed in most time in dusty air to
avoid massing dust.
3. When you move to environment of high temperature,
please avoid condensing.
4. Annual maintenance is suggested to keep the performance.
5. The OFFS is fine calibrated instrument, please avoid
vibration and impact.

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Maintenance and Warranty
Our company warrants this instrument against defects in
material and workmanship for 18 months, battery for 3 months
from the date of original shipment. From the date of original
shipment. The warranty can become null and void if:
1. The instrument has been misused, neglected, or damaged
by accident.
2. The instrument has discharged more than 3000 times. The
instrument has been tampered with, repaired, or worked
upon by unauthorized individuals.
3. Case screws or seals, other than those specified in this
guide, have been removed.
If the instrument must be returned to our company, Please pack
the equipment in its original shipping material, be sure to write
a tag showing owner, return address, telephone and the type of
service required. If you do not have the original shipping box,
you must use an appropriate shock absorbing material,
otherwise the instrument can be damaged, and the warranty can
become null and void.
Our company reserves the right to make changes in the design
or construction of any of its products at any time without
incurring any obligation to make changes whatsoever on units
purchased. Accessories, including but not limited to fuses, pilot
lamps and batteries used with this product are not covered by

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this warranty.

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Contents
Safety Summary .................................................................i
General Safety Information .............................................ii
Caution............................................................................. iii
Maintenance and Warranty .............................................v
Contents ...........................................................................vii
Chapter 1 General Information....................................1
Chapter 2 Special Terms................................................2
Chapter 3 Technical Parameters ..................................6
Chapter 4 Configuration ...............................................9
Chapter 5 Structure and Panel ...................................10
Chapter 6 Installation and Adjustment .....................19
Chapter 7 Basic Operation..........................................21
Chapter 8 Maintenance ...............................................33
APPENDIX A Test and Adjustment ...........................37
APPENDIX B Heat Time Adjustment .......................43
APPENDIX C Setup ....................................................44
APPENDIX D Maintenance........................................48
APPENDIX E The Parameters of MMF Adjust .......51
APPENDIX F Exchange of Electrodes.......................52
APPENDIX G System Update ....................................54

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APPENDIX H Fiber Cleaver............................................ 56

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Chapter 1 General Information
The Optical Fiber Fusion Splicer (OFFS) is applied to fiber
fusion splice, it can splice various types of optical fiber (core
diameter:80-150μm) including single mode fiber, multi-mode
fiber, dispersion shifted fiber. OFFS which is a fine product
based on optical-mechanical-electrical integration should be
keep clear, and the impact and vibration should be avoided.

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Chapter 2 Special Terms
2.1 SM
Single Mode Fiber
2.2 MM
Multimode Fiber
2.3 DSM
Dispersion Shifted Fiber
2.4 NZDSM
Non-zero Dispersion Shifted Fiber
2.5 Cleave Length
The prepared fiber as figure 2-1, refers to the bare fiber length
after cleaving. The typical value is 10mm～16mm.
10-16mm
F80-125mm
Coating fiber Bare fiber
Figure 2-1
2.6 Bare fiber
The Optical Fiber whose coat is removed is called Bare Fiber.
2.7 Picture

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The image of fibers on screen is as figure 2-2 and figure 2-3,
the position of the two fibers is displayed by two image of fiber
in vertical direction signed by ‘X’and ‘Y’. The text on the top
of the screen is the index of used fusion parameter group.
Ready SM01
2010-02-25 19:33 24℃43%RH
X
Y
Figure 2-2
Ready SM01
2010-02-25 19:33 24℃43%RH
X Y

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Figure 2-3
2.8 RESET
The operation makes the internal execution parts and circuit
parameters return to their initial status. Once reset, the Splicer
is capable of splicing again.
2.9 Alignment
The operation is to adjust the two fibers, so that they are in the
same direction. If they are not properly aligned, there will be
deviations in the horizontal (x-axis) and vertical (y-axis)
directions, which are called radial offset. The alignment
operation controls the radial offset within the allowable range.
2.10 Estimated Splice Loss
The splicer calculates the loss at the splicing point according to
the fiber images. The results are reliable when the splicing is
done correctly.
2.11 Fiber Protection Sleeve
Used to protect the splicing point, as shown in the following
figure.
Heat shrink tube
Glass ceramics
Tube of hot melt
60mm

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Figure 2-3

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Chapter 3 Technical Parameters
3.1 Fiber Requirements
The OFFS can splice the fibers which accord with
ITU-TG.651～G.655, the other quartz fiber on the following
condition can be spliced, but the index can’t be assured.
Fiber material: Silica glass
Fiber number: Single
Fiber type: SM, MM, DS, NZDS
Cleave length: 10mm ~ 16mm
Cladding diameter: 80µm ~ 150µm
Coat diameter: 100µm ～1000µm
3.2 Fiber Heater
Effective heating length: <60mm
Heating time: 10 ~ 90s, 9 options available
Typical heating time：30s
3.3 Power Supply
DC input: 13.5±0.5V, 4.5A. The middle electrical
outlet is anode.
Embedded Li-Ion battery: 11.1V 10.4Ah. Charging
time is about 3.5 hours.
3.4 Size and Weight
Size：160mm(L)×140mm(W)×150mm(H)
Weight：2.8kg

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3.5 Environmental Conditions
Operating temperature: 0°C～+40°C
Temperature limits: -10°C～+50°C
Operating humidity: <95%RH（no condensing）
Windy speed: <15m/s
Storage temperature: -20°C～+60°C
Storage humidity: no condensing
3.6 Splice Loss
For those fibers recommended by ITU-T G.651～G.655, the
reference splice losses are as follows:
SM：0.02dB
MM：0.01dB
DSF：0.04dB
NZDSF：0.04dB
3.7 The others
Typical fusing time：8s
Image processing mode: digital
Electrical Pole life-time：2500 times
Tension test: 2N
5.7 inch TFT colorful LCD
USB port, through which software can be updated and
the splicing data was exported.
VGA port

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Real-time display of battery capacity
Embed High light LED, convenience was provided to
night work.

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Chapter 4 Configuration
The standard configuration of the OFFS as following table.
Table 4-1
Key
Description
QTY
1
FSP-500 Fiber Splicer
1
2
Fiber holder FH-71A-
1 pair
3
Fiber holder FH-71A-3.0
1
4
AC power adopter
1
5
AC current cable
1
6
Standby electrode
1 pair
7
Blower brush
1
8
Bottle with siphon
1
9
Cooling tray
1
10
User’s manual
1
11
Luxury tote kit
1

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Chapter 5 Structure and Panel
5.1 Brief introduction of Structure
The portable fusion splicer which was specially designed is
suitable for field, lab and other situations. The Jig and Fixture is
as Figure 5-1.
Electrode Holder
Electrode
Holder
Coating Fiber
Clamp Groove
Cladding Fiber
Holder Clamp
Bare Fiber
Clamp Groove
Bare Fiber
Clamp Groove

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Figure 5-1