Ytec3d Hp45 User manual

2017

Ytec3D.com

Written by:

Yvo de Haas

Latest version:

07-01-2017

[HP45 CONTROLLER V1.01 ASSEMBLY]

How to assemble the HP45 controller V1.01 and printhead carrier

All manuals and user guides at all-guides.com

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HP45 controller V1.01 assembly guide -Ytec3d.com- Page 2

Table of Contents

Introduction ............................................................................................................................................3

PCB assembly ..........................................................................................................................................4

Before you start ..................................................................................................................................4

Tools required..................................................................................................................................... 4

Bill of materials ...................................................................................................................................5

Assembly ...........................................................................................................................................11

Appendix 1: Schematics ........................................................................................................................17

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HP45 controller V1.01 assembly guide -Ytec3d.com- Page 3

Introduction

In this assembly guide I try to show how to assemble the HP45 controller V1.01 and its carrier. While

this is not the simplest kit to assemble with a few hours and some experience in SMD soldering it

should be possible to assemble. How to operate the HP45 controller after assembly is described in a

different manual.

If there are questions left at the end of this document, you can visit the contact form on Ytec3D.com

or mail directly to info@ytec3d.com.

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HP45 controller V1.01 assembly guide -Ytec3d.com- Page 4

PCB assembly

Before you start

This controller has parts that are quite difficult to solder by hand and is not intended for beginners. It

is not really for anyone that has little to no experience with soldering SMD components. If you are

not completely sure about your soldering skills, this controller might be too difficult.

Tools required

To assemble the HP45 controller you will need the following tools:

Soldering iron with a fine SMD tip;

Fine (<0.5mm) resin core solder;

flush cutters;

Metal saw;

Files;

(optional, Dremel with a narrow cutting wheel);

(optional, 3D printer with 0.25mm nozzle for the pogo pin template);

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HP45 controller V1.01 assembly guide -Ytec3d.com- Page 5

Bill of materials

Name:

HP45 controller V1.01 PCB

Quantity:

Part number:

Package:

Supplier:

Ytec3D.com

Link:

Note:

Name:

Pogo pin 0.68mm 16mm long

Quantity

Part number:

Package:

Supplier:

Ebay

Link:

http://www.ebay.com/itm/100pcs-P50-J1-Dia-0-

68mm-Length-16mm-75g-Spring-Test-Probe-Pogo-

Pin-Receptacle-

/151785406493?hash=item23571d801d:g:iAkAAOS

wIgNXl3Mt

Note:

Round head, buy more in case there

are damaged pins.

Name:

TLC59213

Quantity:

Part number:

595-TLC59213AIPWR

Package:

TSSOP-20

Supplier:

Mouser

Link:

http://mouser.com/Search/ProductDetail.aspx?R=T

LC59213AIPWRvirtualkey59500000virtualkey595-

TLC59213AIPWR

Note:

Name:

LM311

Quantity:

Part number:

863-LM311DR2G

Package:

SOIC-8

Supplier:

Mouser

Link:

http://mouser.com/Search/ProductDetail.aspx?R=L

M311DR2Gvirtualkey58410000virtualkey863-

LM311DR2G

Note:

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HP45 controller V1.01 assembly guide -Ytec3d.com- Page 6

Name:

SIRA12DP-T1-GE3

Quantity:

Part number:

78-SIRA12DP-T1-GE3

Package:

SOIC-8

Supplier:

Mouser

Link:

http://mouser.com/ProductDetail/Vishay-

Semiconductors/SIRA12DP-T1-

GE3/?qs=sGAEpiMZZMshyDBzk1%2fWi34%252bjiTX

84hXNsjfRHjG4Os%3d

Note:

Name:

HEF4017

Quantity:

Part number:

771-HEF4017BTD

Package:

SO-16

Supplier:

Mouser

Link:

http://mouser.com/ProductDetail/NXP-

Semiconductors/HEF4017BT652/?qs=sGAEpiMZZM

utXGli8Ay4kDE4J8KCiPsFLWWSlq0qOaw%3d

Note:

Name:

HCF4081

Quantity:

Part number:

511-4081BM-TR

Package:

SOP-14

Supplier:

Mouser

Link:

http://mouser.com/ProductDetail/STMicroelectroni

cs/HCF4081M013TR/?qs=%2fha2pyFaduiKwCFISZSF

JLLSk1wqERWB2u%2fKE7DcyVY%3d

Note:

Name:

DMG2302UK-7

Quantity:

Part number:

621-DMG2302UK-7

Package:

SOT-23-3

Supplier:

Mouser

Link:

http://mouser.com/ProductDetail/Diodes-

Incorporated/DMG2302UK-

7/?qs=sGAEpiMZZMshyDBzk1%2fWi8ItRWc04xxfkC

1RM9bfNAr2kg0rvMh6TA%3d%3d

Note:

Alternate part. Original part is

IRLML2502PbF

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HP45 controller V1.01 assembly guide -Ytec3d.com- Page 7

Name:

220Ω resistor 0.1W

Quantity:

Part number:

667-ERJ-3EKF2200V

Package:

0603

Supplier:

Mouser

Link:

http://mouser.com/ProductDetail/Panasonic/ERJ-

3EKF2200V/?qs=sGAEpiMZZMu61qfTUdNhG6gKAQ

VNBKOojXbh5RPUu0w%3d

Note:

Name:

1.2kΩ resistor 0.1W

Quantity:

Part number:

667-ERJ-3EKF1201V

Package:

0603

Supplier:

Mouser

Link:

http://mouser.com/ProductDetail/Panasonic/ERJ-

3EKF1201V/?qs=sGAEpiMZZMu61qfTUdNhG6gKAQ

VNBKOoTC0hNDHH3WI%3d

Note:

Name:

2.2kΩ resistor 0.1W

Quantity:

Part number:

667-ERJ-PA3F2201V

Package:

0603

Supplier:

Mouser

Link:

http://mouser.com/ProductDetail/Panasonic/ERJ-

PA3F2201V/?qs=sGAEpiMZZMu61qfTUdNhGwyN07

7O4KhFX9zrWTTJPlPrTO3Y9GhC2Q%3d%3d

Note:

Name:

10kΩ resistor 0.1W

Quantity:

Part number:

667-ERJ-3EKF1002V

Package:

0603

Supplier:

Mouser

Link:

http://mouser.com/ProductDetail/Panasonic/ERJ-

3EKF1002V/?qs=sGAEpiMZZMtlubZbdhIBIHcx2Q2R

nT7KusLiC2u%2fTVc%3d

Note:

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HP45 controller V1.01 assembly guide -Ytec3d.com- Page 8

Name:

100nF ceramic capacitor

Quantity:

Part number:

81-GRM40X104K50L

Package:

0805

Supplier:

Mouser

Link:

http://mouser.com/ProductDetail/Murata-

Electronics/GRM21BR71H104KA01L/?qs=sGAEpiMZ

ZMs0AnBnWHyRQKf3b7LydMIhPJtWqHYP2rg%3d

Note:

Name:

1µF 100V electrolytic capacitor

Quantity:

Part number:

598-105CKE100M

Package:

5x11mm

Supplier:

Mouser

Link:

http://mouser.com/ProductDetail/Illinois-

Capacitor-

CDE/105CKE100M/?qs=sGAEpiMZZMtZ1n0r9vR22fP

Wwtj8kO8aGTdhkAsuCM5vYvIsVJPtRg%3d%3d

Note:

Voltages as low as 16V permitted.

Name:

100µF 16V electrolytic capacitor

Quantity:

Part number:

667-ECA-1CM101I

Package:

5x11mm

Supplier:

Mouser

Link:

http://mouser.com/ProductDetail/Panasonic/ECA-

1CM101I/?qs=sGAEpiMZZMsh%252b1woXyUXj7W

OPB%2fJZkV%252b0wpmeZSiF8c%3d

Note:

Higher capacitance allowed as long as

it is 5mm diameter.

Name:

2.54mm pin header, 5 pins

Quantity:

Part number:

653-XG8V-0831

Package:

Supplier:

Mouser

Link:

http://mouser.com/ProductDetail/Omron-

Electronics/XG8V-

0831/?qs=sGAEpiMZZMs%252bGHln7q6pm%252bv

5BXf4QdrTUprKlfXrIZ0%3d

Note:

Can be split.

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HP45 controller V1.01 assembly guide -Ytec3d.com- Page 9

Name:

26 pin boxed header

Quantity:

Part number:

517-30326-6002

Package:

Supplier:

Mouser

Link:

http://mouser.com/ProductDetail/3M-Electronic-

Solutions-Division/30326-

6002HB/?qs=sGAEpiMZZMs%252bGHln7q6pm67xk

eHW1IZNYlL8VAGOtj8%3d

Note:

Name:

Screw terminal, 2 position, 3.5mm

Quantity:

Part number:

651-1984617

Package:

Supplier:

Mouser

Link:

http://mouser.com/ProductDetail/Phoenix-

Contact/1984617/?qs=sGAEpiMZZMvZTcaMAxB2AE

SRb0B7PLuENBlLLdAoFxM%3d

Note:

Name:

standoff, 5mm for M3

Quantity:

Part number:

855-R30-6200514

Package:

Supplier:

Mouser

Link:

http://mouser.com/ProductDetail/Harwin/R30-

6200514/?qs=sGAEpiMZZMtrde5aJd3qw4L16p8RLi

BxP8oCQaKYWd4%3d

Note:

Can also be made by hand using brass

or aluminium tube. Max OD 5mm.

Name:

DIN912 cilinder screw M3x12mm

Quantity:

Part number:

Package:

Supplier:

Link:

Note:

Temporarily used to hold the

controller together

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HP45 controller V1.01 assembly guide -Ytec3d.com- Page 10

Name:

DIN934 M3 nut

Quantity:

Part number:

Package:

Supplier:

Link:

Note:

Temporarily used to hold the

controller together

Name:

Pin template

Quantity:

Part number:

Package:

Supplier:

Ytec3d

Link:

Note:

Optional, 3d printed. Used for

mounting the pogo pins more

accurately

All manuals and user guides at all-guides.com

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