Yutrax High Gear S2 TX160 User manual

Owner's Manual
TX160
High Gear™S2™
Two-Wheel
ATV Trailer
Rated Capacity - 1250lb
GAS/OIL
RATIO
50:1
P/N: 24827
REV1: 08/05/16
© 2016 Ardisam, Inc.
All Rights Reserved.
Get parts online at
www.yutrax.com

Owner's Manual
TX160 High Gear™S2™ATV Trailer
Check for parts online at www.yutrax.com or call 800-345-6007 M-F 8-5 CSTPage 2
WARNING
READ, UNDERSTAND AND FOLLOW ALL ASSEMBLY,
INSPECTION, MAINTENANCE & USE INSTRUCTIONS
PROVIDED BEFORE EACH USE. FAILURE TO FOLLOW
ALL WARNINGS AND INSTRUCTIONS COULD RESULT IN
SERIOUS INJURY OR DEATH.
BE SURE TO FOLLOW ALL INSTRUCTIONS PROVIDED. IF
ANY INSTRUCTIONS ARE NOT UNDERSTOOD OR IF YOU
HAVE A PARTS ISSUE, CALL 8003456007 BEFORE USING.
THE WHEEL BEARINGS ARE NOT FACTORY GREASED.
YOU MUST GREASE THE BEARINGS BEFORE USE. CHECK
GREASE LEVEL FREQUENTLY TO PREVENT BEARINGS
FROM SEIZING.
DOUBLE CHECK THE ASSEMBLY OF YOUR TRAILER TO BE
SURE YOU ASSEMBLED IT CORRECTLY AND ALL NUT &
BOLT ASSEMBLIES ARE TIGHT BEFORE INITIAL USE.
BE SURE TO PERIODICALLY CHECK ALL NUT AND BOLTS
FOR TIGHTNESS. OVER TIME, NUTS AND BOLTS MAY
BECOME LOOSE FROM VIBRATION.
BE SURE TO ALWAYS HAVE THE CORRECT AMOUNT OF
AIR PRESSURE IN TIRES. THIS WILL HELP DETER FROM
UNNECESSARY WEAR AND/OR DAMAGE. AIR PRESSURE
CAN BE FOUND ON SIDEWALL OF TIRE.
NEVER DRIVE ON HILLY TERRAIN  EXCESSIVE WEIGHT
CAN CAUSE WEIGHT SHIFTS WHICH CAN LEAD TO LOSS OF
CONTROL OF YOUR ATV AND/OR ATV TRAILER.
DO NOT DRIVE IN EXCESS OF 10 MPH WHILE USING THIS
PRODUCT.
NEVER ALLOW PEOPLE OR ANIMALS TO RIDE IN THE ATV
TRAILER! IT IS NOT DESIGNED FOR THAT MATTER.
USE CAUTION NEARTRAILERTILT LATCH. BE SURE LATCH IS
ENGAGED BEFORE EACH USE.
NEVER EXCEED THE MAXIMUMWEIGHT CAPACITY OF 1250
LB OF EVENLY DISTRIBUTED WEIGHT.
YUTRAX™ offers a full line of ATV accessories. We appreciate your purchase of our world class ATV Trailers. Follow these few simple
instructions and your product will be sure to give you many years of trouble free pleasure. Instructions should be kept in a safe
place and reviewed at least annually.
If for any reason you have a problem with your product, DO NOT return to the retailer; contact the YUTRAX™ customer service
department Monday through Friday from 8 a.m. to 5 p.m. CST at 800-345-6007 for assistance.
FIGURE 1
ASSEMBLY INSTRUCTIONS:
Tools needed -- two 10mm wrenches, two 13mm wrenches,
two 16mm wrenches, 30mm socket with ratchet & extension,
needle nose pliers and a grease gun.
IMPORTANT ASSEMBLY TIPS:
Do not tighten any nut and bolt combinations completely
until all parts are assembled together! Finger tighten plus
one turn of a wrench only! This will temporarily hold the
lock nut on the bolt while helping alignment of all parts!
After all parts are assembled together, all nut & bolt
combinations must be completely tightened.
Mesh removed for easy visibility.
1. Attach front trailer frame (24787) and the rear trailer frame
(24789) together using provided (2) M6 x 50mm bolts,
(2) M6 x 65mm bolts, (4) M6 flange nyloc nuts, (4) M6 flat
washers. SEE FIGURE 1.
Front Trailer
Frame
M6 Nyloc Nut
M6 x 65mm
M6 x 50mm
M6 Flat Washer
Rear Trailer
Frame

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Owner's Manual
TX160 High Gear™S2™ATV Trailer
FIGURE 2
FIGURE 3
2. Attach the splicing plates (24791) on both sides using (4)
M6 x 30mm bolts and (4) M6 flange nyloc nuts in the top
two holes on both sides of the baskets. SEE FIGURE 2.
Using (4) M6 x 40mm and (4) M6 flange nyloc nuts, fasten
the splicing plate to the baskets through the bottom two
holes on both sides. SEE FIGURE 2.
3. Turn the basket on its side to attach the axle weldment
(24793) to the bottom of the baskets. Using (2) M8 x
90mm bolts, (2) M8 flange nyloc nuts, (2) M8 flat washers,
fasten the axle to the rear trailer frame along the seam
that joins the baskets. SEE FIGURE 3.
4. Join the axle weldment to the front trailer frame using
(2) M8 x 45mm bolts, (2) M8 flange nyloc nuts, (2) M8 flat
washers. SEE FIGURE 3.
Turn the basket over so that the axle and bottom frame
tubes are exposed upward to continue assembly.
5. Assemble one of the axle legs (25076) to one of the angled
tubes coming up from the axle weldment. Make sure the
leg is oriented so that the hex hole is facing toward the
outside of the unit. Use (1) M8 x 60mm bolt, (1) M8 flange
nyloc nut, to fasten the parts together. Repeat the same
process on the other side of the axle. SEE FIGURE 4.
6. Assemble each hex axle spindle (24792) to each leg using
(1) M8 x 30mm bolt, (1) M8 lock washer, (1) M8 flat washer
for each side. Tighten these down completely. SEE
FIGURE 5.
7. Place one wheel on the axle spindle with the grease fitting
facing outward. Secure the wheel by adding (1) M20 flat
washer and (1) M20 slotted nut. Back slotted nut off just
enough to allow for smooth wheel spinning and hole
alignment for the cotter pin. Insert cotter pin and bend
tines over with needle nose pliers so that it will not come
off of the axle spindle. Repeat entire step for the second
wheel. SEE FIGURE 6.
8. YOU MUST GREASE THE BEARINGS OF EACH WHEEL
BEFORE USE. Using a grease gun, pump high-quality
grease into the bearings by attaching to grease fitting
located on wheel hub. Check the grease level frequently
to prevent bearings from seizing.
M6 x 30mm
M6 x 40mm
Splicing Plate
M6 Nyloc Nut
Splicing Plate
M8 Nyloc
Nut
Axle
Weldment
M8 x 45mm
M8 Flat
Washer
M8 x 90mm
FIGURE 4
Axle Leg
M8 Flange
Nyloc Nut
M8 x 60mm
FIGURE 5
Hex Spindle
M8 Flat Washer
M8 Lock Washer
M8 x 30mm
FIGURE 6
Cotter Pin Wheel
M20 Flat Washer
M20 Slotted
Nut

Owner's Manual
TX160 High Gear™S2™ATV Trailer
Check for parts online at www.yutrax.com or call 800-345-6007 M-F 8-5 CSTPage 4
TONGUE ASSEMBLY
9. Assemble the bent hitch tongue (24804) and the center
hitch tongue (24803) by lining up the triangular hole
pattern and fastening (1) M8 x 60mm bolt and (1) M8
flange nyloc nut through the single hole closest to the end
of the center hitch tongue. SEE FIGURE 7.
10. Find the latching mechanism (24807) in your parts bag
and place on the center hitch tongue over the pair of
holes so that the handle is facing toward the hitch pin.
The bent hitch tongue should bend away from the surface
you are placing the latch onto. Fasten the latch onto the
center hitch tongue using (2) M6 x 65mm bolts, (2) M6 flat
washers, and (2) M6 flange nyloc nuts. SEE FIGURE 7.
11. Assemble the pivoting hitch tongue (24800) to the open
end of the center hitch tongue using (1) M10 x 70mm bolt
and (1) M10 flange nyloc nut. SEE FIGURE 7.
12. Fasten the tongue assembly to the axle by placing the
pivoting hitch tongue section into the center bracket of
the axle and fastening with (1) M10 x 65mm bolt and (1)
M10 flange nyloc nut. SEE FIGURE 8.
The unit can now be turned over onto the wheels for the
final assembly steps. Be careful for the loosely swinging
hitch bar, as it is not yet secured in place.
13. With the basket set in the dump position, and the hitch
bar set on the ground, find the latch plate (24806) in your
parts bag. Attach the latch plate to the front trailer frame
at the two holes on the bottom tube. Using (2) M6 x
40mm, (2) M6 flange nyloc nuts, and (2) M6 flat washers,
fasten the plate to the front of the frame. SEE FIGURE 9.
14. The hitch tongue can now be attached to the hitch of your
ATV with the hitch pin (25033) and hairpin style cotter
pin (12118). Making sure the hitch tongue is straight and
securely fastened to your ATV, the basket can be pivoted
down and locked into place. SEE FIGURE 10.
FIGURE 7
FIGURE 10
Bent Hitch
Tongue
Latching Mechanism
M8 x 60mm
M6 x 65mm
M6 Flat Washer
M10 x 70mm
M10 Flange
Nyloc Nut
Center Hitch Tongue
M6 Flange Nyloc Nut
M8 Flange Nyloc Nut
FIGURE 8
M10 Flange
Nyloc Nut
Tongue
Assembly
M10 x 65mm
FIGURE 9
M6 x 40mm
M6 Flat
Washer
M6 Flange
Nyloc Nut
Latch Plate

Check for parts online at www.yutrax.com or call 800-345-6007 M-F 8-5 CST Page 5
Owner's Manual
TX160 High Gear™S2™ATV Trailer
OPTIONAL ACCESSORY
TX113 2" Ball Hitch Kit
Always…
• Be sure the trailer is securely attached to ATV hitch.
• Check tires for correct air pressure before each use.
• Use as four-wheeled ATV trailer only.
• Inspect before each & every use to be sure there is no product
damage or loose/missing bolts & hardware.
• Have wheel bearings properly greased to avoid bearings
from seizing.
WARRANTY
YUTRAX™, a division of Ardisam Incorporated, offers a one year limited warranty to be free from defects in materials and
workmanship for the service life of the product, not to exceed twelve consecutive months from the date of purchase.
This warranty applies to the original owner with a proof of purchase and is not transferable. This warranty applies only
to products which have not been subjected to negligent use, misuse, alteration, accident or if repairs have been made
by anyone outside our factory. This warranty supersedes all other warranties either expressed or implied and all other
obligations or liabilities on our part. Ardisam, Inc., does not assume, and does not authorize any other person to assume for
us, any liability in connection with the sale of our products. Warranty work must be sent directly to Ardisam, Inc., or one of
our authorized service centers and performed by them. To obtain warranty service and/or replacement instructions, you must
have prior approval from Ardisam, Inc., before shipping your package to us by calling our customer service department at 800-
345-6007 between 8 a.m. and 5 p.m. Monday through Friday, or by writing to: Ardisam, Inc., P.O. Box 666, 1160 Eighth Avenue,
Cumberland, WI 54829 for a return material authorization number (RMA#). All items must be shipped prepaid. Ardisam, Inc.,
will at no charge, repair or replace, at their discretion, any defective part which falls under the conditions stated above.
Ardisam retains the right to change models, specifications and price without notice.
For replacement parts, phone [phone] or go online to www.yutrax.com.
Never…
• Use excessive speeds while towing trailer.
• Exceed the maximum load capacity of 1250 Ib.
• Allow people or animals to ride in trailer.
• Use on hilly terrain.
• Use a damaged product.
• Use when intoxicated or using over-the-counter medication
or prescription drugs.
• Use on rocky or obstacle ridden terrain.
• Use carelessly -- Think Safety!
FIGURE 11
15. Place the side racks (300700), front rack (300701), and
tailgate (300704) into the spaces provided in the frame.
Note, the front rack is slightly narrower than each of the
side racks. Lubrication is recommended between each of
the sliding surfaces. SEE FIGURE 11.
Your Yutrax™High Gear™S2™Trailer is now ready for use!
NOTE: Make sure the tire pressure does not exceed the
maximum rating written on the tire. Recommended
operating pressure is 7 psi.

Owner's Manual
TX160 High Gear™S2™ATV Trailer
Check for parts online at www.yutrax.com or call 800-345-6007 M-F 8-5 CSTPage 6
PARTS BREAKDOWN
8
30
29
7
31
6
34
23
15
320
21
26
35
11
25
5
27
14
18
25
10
33 22 28
17
36
32
20 33
9
37
13
19
24
16
12
4

Check for parts online at www.yutrax.com or call 800-345-6007 M-F 8-5 CST Page 7
Owner's Manual
TX160 High Gear™S2™ATV Trailer
KEY # PART # DESCRIPTION QT Y.
1 16589 NEEDLE BEARING 1.0 ID X 1.25 OD 
2 16599M INSERTION NUT BAG TWO WHEELED TRAILERS 
3 24791 PLATE SPLICE 2
4 24792 HEX SPINDLE 2
5 24793 WELDMENT AXLE 1
6 24800 WELDMENT HITCH PIVOT 1
7 24803 WELDMENT FTS HITCH CENTER SECTION 1
8 24804 WELDMENT BENT HITCH 1
9 24806 LATCH PLATE 1
10 24807 ASSEMBLY TIPPER LATCH 1
11 25076 WELDMENT AXLE LEG 1
12 300700 WELDMENT/TS SIDE RACK TRAILER 4
13 300701 WELDMENT/TS FRONT RACK TRAILER 1
14 300704 WELDMENT TAILGATE TRAILER 1
15 24789 WELDMENT REAR TRAILER 1
16 24787 WELDMENT FRONT TRAILER 1
17 TK78 TIRE/WHEEL ASSEMBLY 2
18 25033 HITCH PIN 1
19 22588 BOLT M6 X 1.0 X 30 4
20 22331 BOLT M6 X 1.0 X 40 6
21 22334 BOLT M6 X 1.0 X 50 2
22 22335 BOLT M6 X 1.0 X 65 4
23 24031 BOLT M8 X 1.25 X 30 2
24 22549 BOLT M8 X 1.25 X 45 2
25 22336 BOLT M8 X 1.25 X 60 3
26 25078 BOLT M8 X 1.25 X 90 2
27 25029 BOLT M10 X 1.5 X 65 1
28 25031 BOLT M10 X 1.5 X 70 1
29 22946 NUT M6 X 1.0 HEX FLANGED NYLOC 16
30 18610 NUT M8 X 1.25 HEX FLANGED NYLOC 7
31 25030 NUT M10 X 1.5 HEX FLANGED NYLOC 2
32 22363 NUT M20 X 1.5 HEX SLOTTED 2
33 11498 WASHER M6 FLAT 8
34 25103 WASHER M8 SPRING LOCK 2
35 22340 WASHER M8 FLAT 6
36 22352 WASHER M20 FLAT 2
37 4155 COTTER PIN 2
PARTS LIST
THIS PART NOT SHOWN IN DIAGRAM

YUTRAX™, Division of Ardisam, Inc.
1160 8th Avenue, PO Box 666
Cumberland, WI 54829
800-345-6007 | Fax [phone]
E-mail: [email protected]om
Check for parts online at www.yutrax.com or call 800-345-6007 M-F 8-5 CST