ZAMBELLI CORKER PNEUS User manual

MANUAL CORKER
MACHINE
CORKER PNEUS
ENGLISH TRANSLATION OF THE
INSTRUCTION MANUAL
Via dell’Artigianato, 70/72 36043 Camisano Vic. (VI) Italy
Tel. [phone] - Fax [phone]
Web site: www.zambellienotech.it
E-mail: [e-mail]

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INDICE:
1. INTRODUCTIN .......................................................................................................................4
1.1 MANUAL..............................................................................................................................4
1.2 MANUFACTURER'S DATA ......................................................................................................4
1.3 TECHNICAL SUPPORT...........................................................................................................4
1.4 WARRANTY .........................................................................................................................5
2. TECNICHAL DETAILS............................................................................................................5
2.1 DESCRIPTION ......................................................................................................................5
2.2 TECNICHAL DETAILS.............................................................................................................5
3. NORME DI SICUREZZA .........................................................................................................6
3.1 INSTRUCTION ......................................................................................................................6
3.2 INTENDED USE ....................................................................................................................6
3.3 USE OF THE CORKER ...........................................................................................................6
4. TRANSPORTATION AND AUNLOADING ..............................................................................6
4.1 TRANSPORTATION ...............................................................................................................6
5. OPERATING DIRECTION ......................................................................................................7
5.1 PLACEMENT ........................................................................................................................7
5.2 MACHINE OPERATION...........................................................................................................7
5.3 ADJUSTEMENT ....................................................................................................................8
6. MAINTENANCE......................................................................................................................9
7. DISPOSAL AND DEMOLITION...............................................................................................9
7.1 WASTE DISPOSAL ................................................................................................................9
7.2 MACHINE DEMOLITION..........................................................................................................9
8. GENERAL CONDITION OF SALE ........................................................................................10

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IMPORTANT: THIS MANUAL IS THE PROPERTY OF THE MANUFACTURER. ANY
REPRODUCTION, EVEN PARTIAL, IS PROHIBITED.
DOCUMENT TYPE: INSTRUCTION MANUAL
MACHINE TYPE MANUAL CORKER MACHINE
MODELS: CRKER PNEUS
1. INTRODUCTIN
1.1 MANUAL
The manual is considered an integral part of the machine and as such:
➢It must be preserved intact (in all its parts);
➢It must accompany the machine until demolition (even in case of movements, sale, rental, etc.).
1.2 MANUFACTURER'S DATA
Manufacturer: ZAMBELLI ENOTECH srl
Via Dell’ Artigianato 70/72
36043 Camisano Vic. (VI)
Tel.: [phone]
Fax: [phone]
e-mail: in[email protected]
Website: www.zambellienotech.it
1.3 TECHNICAL SUPPORT
The technical support service is available to customers for:
➢Clarifications and information;
➢Interventions at the customer's premises, through the sending of specialist personnel with the
charging for transportation and labour expenses;
➢The sending of spare parts;
ATTENTION It should be remembered that:
➢The customer must always buy spare parts that are original or authorised by the
manufacturer.
➢The use of non-original parts and/or defective or incorrect installation exempt the
manufacturer from all liability
.

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1.4 WARRANTY
The company ZAMBELLI ENOTECH SRL ensures that the machine has been built in compliance with
current regulation.
The product warranty is 12 months from delivery.
The manufacturer guarantees only the replacement or repair of damage parts at its headquarters. Any
shipping costs and labor are at the buyer’s charge.
The warranty excludes all the parties which by their nature are subject to wear.
The warranty is void for errors due to incorrect electrical connection, the lack of adequate protection,
incorrect action, improper use, use of non-original parts, disassembled component, repaired and/or
altered by persons not authorized by the company manufacturer.
2. TECNICHAL DETAILS
2.1 DESCRIPTION
Manual corker Pneus enables closing of the corks for champagne bottles (dim.30, 5mm and max. height
H48mm) and also of regulars corks (dim 24-30,5mm and max. height H49mm). The machine is half-
automatic; pressing the stainless steel handle down releases the air cylinder, which enables the
compression of the jaw through a special mechanism and pushes the cork into the bottle. The entire
closer is made of stainless steel AISI 304
(except for opening jaws, which are made of polyethylene).
2.2 TECNICHAL DETAILS
CORKER MACHINE:
height: 1500 mm
width: 500 mm
length: 900 mm
weigth: 25 Kg
CORK
cork for champagne bottles: D Ø30,5 mm –H max. 48 mm
regular cork: D Ø24÷28 mm –H max. 50 mm
BOTTLES:
H: 260÷390 mm
A minimum: Ø17,5 mm
B max: Ø30 mm
D max: Ø130

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3. NORME DI SICUREZZA
3.1 INSTRUCTION
Only use the corker after having carefully read the manual.
3.2 INTENDED USE
The corker has been designed for capping of glass bottles.
3.3 USE OF THE CORKER
It is recommended to only allow skilled operators to use the machine and after reading the manual.
Do not allow the machine to be used by children or unauthorised persons or not having the appropriate
knowledge for use.
4. TRANSPORTATION AND AUNLOADING
4.1 TRANSPORTATION
The machine is shipped assembled, packed and secured on pallets (unless otherwise agreed with the
customer).
Upon delivery the customer must check the integrity of the packaging of the machine, ensuring
that it has not been damaged during transportation. If any damage is discovered, this must be
communicated to the carrier and the manufacturer or the independent reseller must be warned
immediately.

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5. OPERATING DIRECTION
5.1 PLACEMENT
Place the corker stably and connect it to air pressure system
5.2 MACHINE OPERATION
Operation of the stainless steel manual corker mod. Corker Pneus is very simple.To operate the closer
an air compressor with the capacity of min. 50L ( 6 bar) is needed. First you plug the closer to the air
compressor through a quick coupler. This way we enable the operation of the air cylinder. The closer
doesn’t require a source of electric energy.
First we place the bottle on the base (the bottle must be firmly placed below the closing jaws)
We must push the stainless steel handle into the highest position and at the same time push the cork in
the orifice between the closing jaws. You don’t need to push the cork to the bottom of closing jaws; it
should stay in the middle of the orifice. When the cork is correctly positioned in the jaws, remove body
parts from the closing head and push with your right hand the handle of closers onto the sealing jaws.
Then with your left hand trigger the switch, which is positioned on the left side of the sealing jaws (see
Figure).
This way we trigger the mechanism of air cylinder and it starts to push the stainless steel jaws together
via the stainless steel lever. We keep pushing the handle down by hand and wait for the cylinder lever,
which helps us to push the cork through the push nose into the bottle. At the same time we press the
closing handle downwards. When we push the corks into the bottle, the closing valve is in the lowest
position. With the help of the switch, the air cylinder comes back to initial position.
Fig. 0

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5.3 ADJUSTEMENT
SETTING THE DEPTH OF THE IMPRESSION
The depth of the cork impression is set with a nut (foto n. 1).
SETTING THE BOTTLE NECK
(foto n. 2)
SETTING THE HEIGHT OF THE BOTTLE HOLDER
Corking bottles of different heights enables to set the height of the bottle holder by transferring the
handle. Make sure that the bottle is always firmly fixed underneath the closing jaws (foto n. 3).
SETTING THE CLUTCH
Bottle closers have an adjustable clutch. With time the lever of the clutch wears out, which causes the
sinking of the bottle during closing. The distance between nuts must always stand at 15 mm. By setting
the nuts we lower the lever and this way obtain correct functioning (foto n. 4).
Fig. 1
Fig. 2
Fig. 3
Fig. 4

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6. MAINTENANCE
After finished work and before every maintenance and cleaning procedure the bottle closer needs
to be disconnected from the air compressor.
For optimal operation of the machine the following measures need to be implemented regularly:
➢disassemble the upper cover above the closing jaws and add a bit of paraffin oil between the
jaws for more smooth movement;
➢clean all dirt that got caught between the closing jaws of the machine;
➢grease the levers of the push nose for more smooth movement.
➢When we aren’t using the machine for a longer period of time, it needs to be thoroughly wiped
and protected with foil so that the dirt doesn't accumulate on the machine;
7. DISPOSAL AND DEMOLITION
7.1 WASTE DISPOSAL
During use of the machine as part of the work process, waste substances or scrap are produced
that must be collected, recycled and disposed of according to the laws in force in the country
where the machine is installed. The parts of the machine that are being replaced must be treated
in the same way.
7.2 MACHINE DEMOLITION
When disposing of the machine, it is necessary to separate the plastic and electrical components
which must be sent to separate waste sites in accordance with local regulations.
With regard to metal mass, simply separate the steel parts from those in other materials or alloys,
for correct sending to recycling for melting.
ATTENTION: any drained fluids should not be mixed together and should be stored in closed
containers to avoid contamination with foreign substances. Their disposal must be entrusted to
special waste disposal consortiums.

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8. GENERAL CONDITION OF SALE
TRANSPORTATION: to be borne by the purchaser.
COMPLAINTS: complaints will not be accepted after eight days from receipt of the goods and
returns will not be accepted without our authorisation and being free of charge.
The goods travel at the customer's risk.
RESERVATIONS: we are not liable for breakage or damage resulting from uses other than those
for which the goods are intended. The warranty does not cover deficiencies and
defects due to the consumption of those parts that by their very nature are
subject to wear or in cases where the parts returned have in any case been
disassembled, tampered with or repaired outside of our premises.
WARRANTIES: The company ZAMBELLI ENOTECH srl ensures that the machine has been built
in compliance with current regulation.
The product warranty is 12 months from delivery.
The manufacturer guarantees only the replacement or repair of damage parts
at its headquarters any shipping costs and labor are at the buyer’s charge.
The guarantee excludes all the parties which by their nature are subject to wear.
The warranty is void for errors due to incorrect electrical connection, the lack of
adequate protection, incorrect action, improper use, use of non-original parts,
disassembled component, repaired and/or altered by persons not authorized by
the company manufacturer.
COMPLAINTS: the place of jurisdiction is the Court of Vicenza.
TECHNICAL DATA: the technical data contained in this manual is for information purposes and is
not binding. The company reserves the right to make changes without duty of
notification.