Zanussi TH 500 User manual

INTEGRATED
COOKER HOOD
TH 500
INSTRUCTION BOOKLET

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Thank you for buying a Zanussi product.
To enable you to use your appliance effectively and safely, please read this instruction book carefully before using
the appliance and retain for future reference. If you require guidance in the use of the appliance or require further
information on Zanussi Products, please contact our Customer Care Department. or general enquiries concerning
your Zanussi appliance or for further information, visit our website at http:\\www.zanussi.co.uk
Customer Care Department
Zanussi
55-77 High Street
Slough
Berkshire
SL1 1DZ Tel: [phone]
ax: 01753 538972
For the User
Important Safety Information
Your Appliance
Operatin Instructions
Cooker Hood Controls
To Operate
Recirculation
Extraction
Maintenance and Cleanin
External Cleaning
Metal Grease ilter
To Remove the Grease ilter Cassette
Charcoal ilters
To Remove/Replace the Charcoal ilters
Worktop Lighting
Replacing the Strip Light
Replacing the Strip Light Starter
Somethin Not Workin
Service Force Centres
To re ister ownership, please ensure you complete
and return the uarantee card supplied with the
appliance.
Peace of Mind for Twenty Four Months
Standard Guarantee Conditions
For the Installer
Installation Instructions
Technical Information
Electrical Connections
Electrical Requirements
Electrical Connection
Installin the Cooker Hood
Installation Requirements
Ducting
Clearance Height
Unpacking
Positioning
Venting
itting the Wall Cabinet
Wall Cabinet Preparation
Securing the Cooker Hood to the Wall Cabinet
To Adjust the Lower Casing
itting the Control Panel
itting the Decor Trim
To Remove the ront Strip
Guide to use the instruction book
The following Symbols will be found in the text to guide you through the instruction book
Safety instructions Step by step instructions

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IMPORTANT SAFETY INFORMATION
These warnin s are provided in the interests of your safety. Ensure that you understand them all before
installin or usin this appliance. Your safety is of paramount importance. If you are unsure about any of
the meanin s of these warnin s contact the Customer Care Department.
Installation
• Any installation work must be undertaken by a
qualified electrician or a competent person.
• This hood must be installed in accordance with the
installation instructions and all measurements must
be adhered to.
• If the cooker hood is installed for use above a gas
appliance then the provision for ventilation must be
in accordance with the Gas Safety Codes of Practice
BS.6172, BS.5440 and BS.6891 (Natural Gas) and
BS.5482 (LP Gas) 1994, the Gas Safety (Installation
& Use) Regulations, the Building Regulations issued
by the Department of the Environment, the Building
standards (Scotland) (Consolidated) Regulations
issued by the Scottish Development Department.
• The fan motor of this cooker hood incorporates a cut-
out device which will operate if the cooker hood is
installed below the minimum height recommended
under section ‘Clearance Height’, or if the motor
becomes overheated. If the cut-out device is
activated, switch off the fan motor and allow the
cooker hood to cool. The cut-out device will reset
itself when the fan motor has cooled significantly.
• It is dangerous to alter the specifications or modify
this product in any way.
• When installed between adjoining wall cabinets the
wall cabinets must not overhang the hob.
• If the room where the hood is to be used contains a
fuel burning appliance such as a central heating boiler
then its flue must be of the room sealed or balanced
flue type.
• If other types of flue or appliances are fitted ensure
that there is an adequate supply of air to the room.
• The ducting system for this appliance must not be
connected to any existing ventilation system which
is being used for any other purpose.
• Do not install above a cooker with a high level grill.
Child Safety
• This appliance is designed to be operated by adults.
Children should not be allowed to tamper with the
controls or play with the appliance.
Durin Use
• This product is for domestic use only.
• Never leave frying pans unattended during use as
over-heated fats and oils might catch fire.
• Never do flambé cooking under this cooker hood.
• Do not leave naked flames under the hood.
Maintenance and Service
• This appliance can be a hazard if the synthetic paper
and charcoal filters are not replaced as
recommended.
• Under no circumstances should you attempt to repair
the appliance yourself. Repairs carried out by
inexperienced persons may cause injury or more
serious malfunction. Refer to your local Zanussi
Service orce Centre. Always insist on genuine spare
parts.

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YOUR APPLIANCE
OPERATING INSTRUCTIONS
This cooker hood is designed to extract unpleasant
odours from the kitchen, it will not extract steam.
Cooker Hood Controls
The cooker hood functions are controlled by three slider
switches which are located in a fold away control box
on the right hand side.
Automatic Microswitch
The microswitch overrides the controls, and switches
off the hood when the visor is closed. When the visor is
opened the hood will resume the function of previous
setting.
an ON/O control
Position 1 - Low
Position 2 - Normal
Position 3 - Boost
Light ON/O control
To Operate
Extend the visor and select the required functions. To
obtain the best performance it is advisable to switch on
the hood a few minutes before you start cooking and
leave it running for approximately 15 minutes after
finishing.

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The appliance can be installed to recirculate or extract
contaminated air. However, the cooker hood is more
effective in the extraction mode.
Recirculation
The contaminated air is cleaned by passing through the
filters and then back into the kitchen.
Extraction
The contaminated air enters the hood passing through
the grease filter and out through the ducting to the
atmosphere.
When the ducting position is selected
the charcoal filter is not required.
Never do flambé cooking under this
cooker hood.
Never leave frying pans unattended during use
as over-heated fats and oils can catch fire.
Do not leave naked flames under the
cooker hood.
Ensure the visor is open when using the
hob even if the fan on the hood is not
switched on.
Ensure heating areas on your hob are
covered with pots and pans when using
the hob and cooker hood simultaneously.

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MAINTENANCE AND CLEANING
efore carrying out any maintenance or
cleaning isolate the cooker hood from the
mains supply.
The cooker hood must be kept clean, a build
up of grease or fat can be a fire hazard.
External Cleanin
The metal casing, grille and visor should be cleaned at
least once a month to keep it looking like new. Wipe
over the hood with a soft cloth wrung out in mild soapy
water and then dry thoroughly.
Never use scouring pads or abrasive cleaners as they
may scratch or damage the surfaces.
Always wear protective gloves when cleaning
the hood.
Never use scouring pads or abrasive cleaners.
Never use excessive amounts of water when
cleaning particularly around the control panel.
Metal Grease Filters
The metal grease filters should be cleaned at least every
month. The filters may be washed by hand using mild
soapy water, or they can be machine washed in a
dishwasher.
To remove the rease filter cassette
1. Open the visor.
2. Press inwardly on the two slide catches and
remove.
Charcoal Filter
The charcoal filters cannot be cleaned. The filter should
be replaced at least every three months or more
frequently if the hood is used more than three hours per
day.

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To Remove/Replace the Charcoal
Filter
1. Open the visor.
2. Remove the metal grease filters.
3. Remove one filter at a time by placing one hand
over the filter and releasing the spring retaining
clip.
4. Allow the filter to hinge back and then remove.
Worktop li htin
If the fluorescent strip lamp fails to function first check
to ensure that the pins are located into the holder.
Replacin the strip li ht
1. Remove the lighting diffuser screws, through the
end capping on the right hand side.
2. Slide the diffuser to the left until the opposite end
is free, then pull the diffuser down.
3. Remove the fluorescent tube and replace with
one of the same specification.
4. Replace the cover and the retaining screws.
Replacin the strip li ht starter
1. Open the visor and remove the grease filter cas-
sette.
2. Unscrew the two fixing screws which secure the
internal cover immediately in front of the lighting
diffuser, on the inside edge of the casing.
3. Lift the cover from the bottom to remove.
4. Rotate the starter anti-clockwise, and replace with
one of the identical type.

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SOMETHING NOT WORKING
SERVICE AND SPARE PARTS
If, having followed these instructions carefully, your cooker hood fails to work properly please carry out
the following checks.
Symptom
The cooker hood will not start
The cooker hood is not workin effectively
The cooker hood has switched off durin
operation
If after all these checks, the problem persists,
contact your local Service orce Centre,
quoting the model and serial number.
Please note that it will be necessary to
provide proof of purchase for any
in-guarantee service calls.
Solution
• Check the hood is connected to the electricity supply.
• Check that the fan speed control is set to 1, 2 or 3.
• The fan speed is set high enough for the task.
• The grease filter is clean.
• The kitchen is adequately vented to allow the entry
of fresh air.
• If set up for recirculation, check that the charcoal
filter is still effective.
• If set up for extraction, check that the ducting and
outlets are not blocked.
• The safety cut-out device has been tripped.
• Tum off the hob and then wait for the device to reset.
In- uarantee customers should ensure
that the above checks have been made as
the en ineer will make a char e if the fault
is not a mechanical or electrical
breakdown.
If you require an engineer or wish to purchase spare
parts contact your local Service orce Centre by
telephoning:
08705 929929
Your telephone call will be routed to your local
Service orce Centre.
or general assistance with your appliance or for
information on Zanussi products please contact our
Customer Care Department.
Customer Care Department,
Zanussi
55-77 High Street
Slough
Berkshire
SL1 1DZ
Tel: [phone]*
* calls to this number may be recorded for training
purposes.

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PEACE OF MIND FOR TWENTY FOUR MONTHS
STANDARD GUARANTEE CONDITIONS
We, Zanussi, undertake that if within twenty four months of the date of the purchase this Zanussi built-in appliance
or any part there of is proved to be defective by reason only of faulty workmanship or materials, the company will, at
our option repair or replace the same REE O ANY CHARGE for labour, materials or carriage on condition that:
• The appliance has been correctly installed and used only on the electrical supply stated on the rating plate.
• The appliance has been used for normal domestic purposes only, and in accordance with the manufacturer’s
operating and maintenance instructions.
• The appliance has not been serviced, maintained, repaired, taken apart or tampered with by any person not
authorised by us.
• All service work under this guarantee must be undertaken by Zanussi Service orce Centre.
• Any appliance or defective part replaced shall become the property of this company.
Home visits are made between 8.30am and 5.30pm Monday to Friday. Visits may be available outside these hours
in which case a premium will be charged.
EXCLUSIONS
This Guarantee does not cover:
Damage or calls resulting from transportation, improper use or neglect, the replacement of any lilght bulbs or removable
parts of glass or plastic.
• Costs incurred for calls to put right appliances improperly installed or calls to appliances outside the United
Kingdom.
• Appliances found to be in use within a commercial environment, plus those which are the subject of rental
agreements.
• Products of Zanussi manufacture which are not marked by Zanussi.
This guarantee is in addition to your statutory and legal rights.
ZANUSSI EUROPEAN GUARANTEE
If you should move to another country within Europe then your guarantee moves with you to your new home subject
to the following qualifications:
• The guarantee starts from the date you first purchased your product.
• The guarantee is for the same period and to the same extent for labour and parts as exists in the new country of
use for this brand or range of products.
• This guarantee relates to you and cannot be transferred to another user.
• Your new home is within the European Community (EC) or European ree Trade Area.
• The product is installed and used in accordance with our instructions and is only used domestically, i.e. a normal
household.
Before you move please contact your nearest Customer Care Centre, listed below, to ive them details of
your new home. They will then ensure that the local Service Or anisation is aware of your move and able to
look after you and your appliances.
rance Senlis [phone]
Germany Nurnberg [phone]
Italy Pordenone [phone]
Sweden Stockholm [phone]
UK Slough [phone]

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INSTALLATION INSTRUCTIONS
It is dangerous to alter the specifications or attempt to modify this product in any way.
Technical Information
DIMENSIONS HEIGHT: 38 cm
WIDTH: 60 cm
DEPTH: 28 cm
DEPTH WITH VISOR OPEN: 45,5 cm
WEIGHT GROSS: 15,2 kg
NET: 14,2 kg
ELECTRICAL SUPPLY: Voltage (50Hz) 220-240 V
POWER CONSUMPTION: 235 W
FAN MOTOR: 2x110 W
LAMP: 15 W
SUITABLE FOR INSTALLATION
ABOVE: OVER ELECTRIC HOB: 7KW (max)
OVER GAS HOB: 10KW (max)
SLOT-IN GAS COOKER: 13.5KW (max)
SLOT-IN ELECTRIC COOKER: 12.4KW (max)
Note: CE Markin certifies that this appliance complies with the requirements
laid down in EEC directive 89:336. (Electroma netic compatibility) and
subsequent modifications and Low Volta e directive 72/23/E.
ELECTRICAL CONNECTIONS
This appliance must be earthed
Electrical Requirements
Any permanent electrical installation must
comply with the latest I.E.E. Regulations and
local Electricity Board regulations. or your own
safety this should be undertaken by a qualified
electrician e.g. your local Electricity Board, or a
contractor who is on the roll of the National
Inspection Council for Electrical Installation
Contracting (NICEIC).
Electrical Connection
Before connecting to the mains supply ensure
that the mains voltage corresponds to the
voltage on the rating plate inside the cooker
hood.
This appliance is fitted with a 3 core mains
cable and must be permanently connected to
the electricity supply via a double-pole switch
having 3mm minimum contact gap on each
pole. A Switched use Connection Unit to
BS1363 Part 4, fitted with a 3 Amp fuse, is a
recommended mains supply connection
accessory to ensure compliance with the Safety
Requirements applicable to fixed wiring
instructions.
This appliance conforms to BS 800: 1988 and
EEC Directive No. 78 308 regarding
suppression of radio and television
interference.

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INSTALLING THE COOKER HOOD
Please ensure that when the appliance is installed it is
easily accessible to an engineer in the event of a
breakdown.
All installations must comply with the
local authorities requirements for the
discharge of exhaust air.
Incorrect installation may affect the
safety of this cooker hood.
Installation Requirements
efore installation check the wall to
which the cooker hood is to be fitted for
electric cables, water pipes or gas.
Ductin
The ducting must be fire retardant 125mm (5ins) in
diameter and the length should be nomore than:
3 metres with one 90° bend
2 metres with two 90° bends
Bends of more than 90° will reduce the efficiency of the
hood and reduce the airflow.
Clearance Hei ht
The cooker hood is designed to be fitted over a cooking
appliance at the clearance heights stated, providing the
maximum output of the appliance beneath does not
exceed the maximums quoted in the Technical
Specifications.
If the output of the appliance below the cooker hood
exceeds the maximum outputs quoted, please refer to
the cooker manufacturer’s installation instructions.

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A: Built-in Electric Hob: 650mm minimum clearance
B: Built-in Gas hob: 700mm minimum clearance
C: Slot-in Electric Cooker: 685mm minimum clearance
D: Slot-in Gas Cooker: 787mm minimum clearance
Hob
Clearance Hei ht
A minimum clearance height of 650mm (25
1
/
2
”) is
required when installed above a built-in electric hob, or
700mm (27
1
/
2
”) when installed above a built-in gas hob.
A minimum clearance height of 685mm (27”) is required
when installed above a slot-in electric oven, or 787mm
(30
1
/
2
”) when installed above a slot-in gas oven.
When installed between adjoining wall cabinets, the wall
cabinets must not overhang the hob and the distance
between the underside of the cabinet and the worktop
must be 450mm. If the height of the wall cabinet is less
than 450mm, a gap of 50mm must be maintained either
side of the hob.
This cooker hood must not be installed above
a cooking appliance with a high level grill.
Unpackin
Before unpacking the cooker hood position the carton
with the arrows pointing upwards as illustrated on the
carton.
Positionin
This cooker hood is designed to be fitted into a cabinet
which should have a minimum depth 28 cm and width
60 cm.
Ventin
The hood is more effective when used in the extraction
setting (ducted to the outside).
Ventin kits maybe purchased throu h your retailer
or DIY store, and must be ducted to an outside vent
of 100mm (4”) minimum.
The ducting used must be manufactured
from fire retardant material which should
conform to the relevant ritish Standard
or DIN4102- 1.
When the hood is ducted externally the charcoal filter
must be removed and the slider control must be in the
ducting position.

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Insert the ducting spigot into the aperture on the top of
the cooker hood casing.
Fittin the Wall Cabinet
If it is necessary to fix the kitchen cabinet to a hollow
construction plaster or partition board structure then it
must be sufficiently reinforced to be strong enough to
support the weight of the cooker hood.
Wall Cabinet Preparation
Position the cooker hood upside down, ensuring the
cooker hood is supported. Open the visor and remove
the two metal grease filter cassettes (see maintenance
and cleaning section).
Mark the position for the cut-out for the cooker hood on
the underside of the kitchen cabinet. The cut-out should
measure, lenght 503 mm by depth 162 mm.
Mark the position for the cut-out for the ducting on the
top of the kitchen cabinet ensuring that the centre of the
hole aligns with the centre of the ducting spigot.
A pad saw or similar cutter will be required to cut the
rectangular hole for the cooker hood and the circular
hole for the ducting spigot.
Before inserting the cooker hood inside the cabinet
ensure a hole has been provided to route the mains
cable.
Securin the cooker hood to the wall
cabinet
1. Insert the upper casing of the cooker hood
through the hole from the underside of the cabinet
ensuring that the butterfly bracket screws have
been loosened sufficiently to allow the wings to
be folded back.
2. Tighten the butterfly bracket screws, by rotating
the screws clockwise.
3. If further alignment of the cooker hood is required
the lower section of the casing can be adjusted
horizontally, backwards and forwards.

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To adjust the lower casin
1. Pull out the visor.
2. Loosen the two screws immediately in front and
behind the butterfly bracket screws.
3. Once the screws have been loosened the lower
section of the hood can be moved backward and
forward.
This will allow the alignment of the decor trim with the
wall cabinet above.
Care should be taken when carrying out
the above operation not to loosen the
screws too far, and to ensure that the
casing is supported at all times.
Fittin the Control Panel
The control panel support should be located on the right
hand side in the channel on the underside of the hood.
Using the screws provided secure the control box support
into the pre-drilled hole.
Clearance Hei ht
The cooker hood can be concealed behind a
decor panel by removing the factory fitted front
strip and fitting a length of lighting pelmet.
To remove the front strip
1. Open the visor.
2. Remove the three screws from the reverse side.
3. Drill the new front strip ensuring the holes are
aligned correctly.
4. ix the new front strip with the screws provided.

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4324166 04 - 010913
© Electrolux Household Appliances Limited 2000