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  9. Zanzini Dresser User manual

Zanzini Dresser User manual

NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
English pg 1-22
Français pg 23-25
Español pg 26-28
Dresser
Share your journey!
Yes, you still have to
dress yourself.
Lot #
Purchased: __________________
Table of Contents Assembly Tools Required
2-3
4
5-22
23-25
26-28
29-30
Part Identification
Hardware Identification
Assembly Steps
Français
Español
Safety
Hammer
Not actual size
No. 2 Phillips Screwdriver
Tip Shown Actual Size
Skip the power trip.
This time.
Part Identification
åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the edge
to help distinguish similar parts from each other. Use this part identification to help identify similar parts.
A2 RIGHT END (1)
B2 LEFT END (1)
C2 UPRIGHT (1)
D2 TOP (1)
E2 BOTTOM (1)
F BACK (1)
M65 DRAWER BRACE (6)
H FRONT LEG (2)
I BACK LEG (2)
J UPPER DRAWER RIGHT FRONT (1)
K UPPER DRAWER LEFT FRONT (1)
LLOWER DRAWER RIGHT FRONT (2)
M LOWER DRAWER LEFT FRONT (2)
N FRONT MOLDING (1)
O BOTTOM MOLDING (1)
P FOOT (2)
D50 LOWER DRAWER RIGHT SIDE (4)
D51 LOWER DRAWER LEFT SIDE (4)
D166 UPPER DRAWER BACK (2)
D167 LOWER DRAWER BACK (4)
D212 UPPER DRAWER RIGHT SIDE (2)
D213 UPPER DRAWER LEFT SIDE (2)
D975 DRAWER BOTTOM (6)
Page 2
Part Identification
D975
D212
D50
D51
D166
D213
D167
D975
A2
B2
C2
D2
E2
F
H
I
J
L
N
O
P
D212
D166
D213
D975
K
D975
D50
D51
D167
M
P
H
I
M65
M65
M65
M65
Page 3
Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
5E CORNER CAP - 1
5L WARNING LABEL - 1
(Refer to the last step for proper
location and application)
WARNING
Serious or fatal crushing injuries can occur
from furniture tip-over. To help prevent
tip-over:
• Place heaviest items in the lowest drawers.
• Unless specifically designed to accommodate, do not
set TVs or other heavy objects on top of this product.
• Never allow children to climb or hang on drawers,
doors, or shelves.
• Never open more than one drawer at a time.
• If equipped with a drawer interlock system, do not
defeat or remove it.
Use of tip-over restraints may only reduce, but not
eliminate, the risk of tip-over.
This is a permanent label. Do not attempt to remove!
6E FOOT BRACKET - 1
SAFETY BRACKET - 1
1G
BLACK 9/16" LARGE HEAD SCREW - 36
1S
WASHER - 12
10I
BLACK 2-1/4" FLAT HEAD SCREW - 7
26S
10F TWIST-LOCK®
FASTENER - 10
SILVER 1/4" MACHINE SCREW - 12
61S
3S GOLD 5/16" FLAT HEAD SCREW - 48
CAM SCREW - 12
8F
WOOD DOWEL - 2
15F
NAIL - 39
1N
HIDDEN CAM - 12
1F
PULL - 6
98K
BLACK 1-15/16" FLAT HEAD SCREW - 2
113S
40DA UNIVERSAL CABINET RAIL - 12 40DC DRAWER RIGHT - 6 40DD DRAWER LEFT - 6
LARGE DRAWER
FRONT BRACKET - 4
9G
DRAWER FRONT
BRACKET - 2
8G
METAL BRACKET - 3
4G
30S BLACK 1-9/16" FLAT HEAD SCREW - 30
Page 4
Step 1
å Assemble your unit on a carpeted floor or on the empty
carton to avoid scratching your unit or the floor.
å
å Repeat this step for the BOTTOM (E2).
(10 used)
10F
Do not tighten the TWIST-LOCK® FASTENERS in this step.
A2
B2
C2
To begin assembly, push a TWIST-LOCK® FASTENER
(10F) into the large holes in the ENDS (A2 and B2)
and UPRIGHT (C2).
Page 5
Step
å Push twelve HIDDEN CAMS (1F) into the ENDS (A2 and B2)
and DRAWER BRACES (M65).
Step 2
A2
B2
Arrow
The arrow in the HIDDEN
CAM must point toward the
hole in the edge of the board.
Hole
Just think. The sooner
you do this, the sooner
you do something else.
Surface with
TWIST-LOCK®
FASTENERS
Surface with
TWIST-LOCK®
FASTENERS
Arrow
1F (12 used)
1F
Arrow
1F
Arrow
M65
M65 M65
M65
M65
M65
Page 6
StepStep 3
å Turn twelve CAM SCREWS (8F) into the FRONT LEGS (H)
and DRAWER FRONTS (J, K, L, and M).
8F
(12 used)
J
L
K
M
H
H
M
L
Page 7
Step 4
å Insert two WOOD DOWELS (15F) into the indicated holes
in the FRONT LEGS (H).
å Fasten the FRONT LEGS (H) to the ENDS (A2 and B2).
Tighten six HIDDEN CAMS.
å NOTE: Be sure the WOOD DOWELS in the LEGS insert
into the ENDS.
A2
B2
H
H
Surface with
TWIST-LOCK®
FASTENERS
Surface with
TWIST-LOCK®
FASTENERS
These surfaces should be even.
These surfaces should be even.
1
2
15F
15F
Page 8
å Fasten the BACK LEGS (I) to the ENDS (A2 and B2). Use
six BLACK 2-1/4" FLAT HEAD SCREWS (26S).
Step 5
A2
B2
I
I
Surface with
TWIST-LOCK®
FASTENERS
Surface with
TWIST-LOCK®
FASTENERS
These surfaces should be even.
These surfaces should be even.
BLACK 2-1/4" FLAT HEAD SCREW
(6 used in this step)
26S
Page 9
Step 6
1
2
3
4
1
2
34
1
2
34
1
2
34
GOLD 5/16" FLAT HEAD SCREW
(12 used in this step)
3S
A2
B2
Surface with
TWIST-LOCK®
FASTENERS
Surface with
TWIST-LOCK®
FASTENERS
å Fasten six UNIVERSAL CABINET RAILS* (40DA) to the
ENDS (A2 and B2). Use twelve GOLD 5/16" FLAT HEAD
SCREWS (3S) through holes #1 and #4.
å *patent pending glide system
Glide end
Glide end
1
2
3
4
1
2
3
4
VIEW THE DRAWER GLIDE VIDEO
Page 10
Step 7
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
1
2
Surface with
TWIST-LOCK®
FASTENERS
C2
GOLD 5/16" FLAT HEAD SCREW
(12 used in this step)
3S
å Fasten six UNIVERSAL CABINET RAILS* (40DA) to the
UPRIGHT (C2). Use twelve GOLD 5/16" FLAT HEAD
SCREWS (3S) through holes #1 and #4.
å *patent pending glide system
Glide end
VIEW THE DRAWER GLIDE VIDEO
Page 11
Step 8
å Fasten the LEFT END (B2) to the TOP (D2). Tighten
two TWIST-LOCK® FASTENERS.
1. Insert the dowel end of the FASTENER into the hole of the
adjoining part.
NOTE: The dowel end of the FASTENER must remain fully
inserted in the hole of the adjoining part while locking
the FASTENER.
2. Tighten the FASTENER with a Phillips screwdriver as tight
as possible.
Dowel end
B2
Surface with
TWIST-LOCK®
FASTENERS
H
D2
Surface with holes
Finished edge
Do not stand the unit upright without the
BACK fastened. The unit may collapse.
Caution
Page 12
How to use the TWIST-LOCK®FASTENER
å Fasten the UPRIGHT (C2) to the TOP (D2). Tighten two
TWIST-LOCK® FASTENERS.
Step 9
D2
C2
Finished edge
Don't worry. It isn't
Rome. This can be built
in a day.
Surface with
TWIST-LOCK®
FASTENERS
Page 13
Step 10
å Fasten the BOTTOM (E2) to the LEFT END (B2). Tighten
two TWIST-LOCK® FASTENERS.
å Fasten the BOTTOM (E2) to the UPRIGHT (C2). Use two
BLACK 1-15/16" FLAT HEAD SCREWS (113S).
å Slide the BOTTOM MOLDING* (O) onto the notched edge
of the BOTTOM (E2).
å *U.S. Patent No. 5,499,886
C2
E2
O
Notched edge
Surface with
TWIST-LOCK®
FASTENERS
B2
BLACK 1-15/16" FLAT HEAD SCREW
(2 used in this step)
113S
Wide edge
Groove
Page 14
å Fasten the RIGHT END (A2) to the TOP (D2) and BOTTOM (E2).
Tighten four TWIST-LOCK® FASTENERS.
å Fasten the METAL BRACKETS (4G) to the ENDS (A2 and B2) and
UPRIGHT (C2). Use three BLACK 9/16" LARGE HEAD SCREWS (1S).
å Fasten the FRONT MOLDING (N) to the ENDS (A2 and B2) and
UPRIGHT (C2). Use three BLACK 9/16" LARGE HEAD SCREWS (1S)
through the BRACKETS and into the MOLDING.
Step 11
N
C2
B2
A2
Surface without
TWIST-LOCK®
FASTENERS
H
E2
D2
BLACK 9/16" LARGE HEAD SCREW
(6 used in this step)
1S
4G
4G
Page 15
Step 12
å Carefully turn your unit over onto its front edges. Unfold
the BACK (F) and lay it over your unit.
å Make equal margins along all four edges of the BACK (F).
Push on opposite corners of your unit if needed to make
it "square".
å Fasten the BACK (F) to your unit using the NAILS (1N).
å NOTE: Be sure to tap NAILS into the holes that line up
over the UPRIGHT (C2).
These holes must line up
over the UPRIGHT (C2).
NAIL
(39 used in this step)
1N
F
Do not stand the unit upright without the
BACK fastened. The unit may collapse.
Caution
Page 16
å Fasten the FOOT BRACKET (6E) to the BOTTOM (E2).
Use three BLACK 9/16" LARGE HEAD SCREWS (1S).
å Slide the FEET (P) onto the FOOT BRACKET (6E).
å Slide the CORNER CAP (5E) onto the FEET (P).
å Turn two BLACK 9/16" LARGE HEAD SCREWS (1S) into
the short slots of the FOOT BRACKET (6E).
Step 13
E2
P
P6E
5E
6E
Completed foot support
BLACK 9/16" LARGE HEAD SCREW
(5 used in this step)
1S
1S
Page 17
Step 14
å Fasten the LOWER DRAWER SIDES (D50 and D51) to the
LOWER DRAWER BACK (D167). Use four BLACK 1-9/16"
FLAT HEAD SCREWS (30S).
å Slide the DRAWER BOTTOM (D975) into the grooves in
the LOWER DRAWER SIDES and LOWER DRAWER BACK.
å Repeat this step for the other drawers.
Groove
Finished
surface
With the palm of
your hand, tap the
DRAWER BOTTOM
into the grooves.
Be sure the DRAWER
BOTTOM inserts into the
DRAWER BACK groove.
D975
D50
D51
D167
D50
D51
D167
BLACK 1-9/16" FLAT HEAD SCREW
(24 used in this step)
30S
Page 18
Step 15
D975
D167
å Pull the LARGE DRAWER FRONT BRACKETS (9G) apart and slide them into
the grooves in the LOWER DRAWER SIDES (D50 and D51). You may need to
gently tap them in with a hammer.
å NOTE: The DRAWER FRONT BRACKETS are marked "RH" and "LH" for
easy identification.
å Fasten the LOWER RIGHT DRAWER FRONT (L) to the LARGE DRAWER
FRONT BRACKETS (9G). Use four BLACK 9/16" LARGE HEAD SCREWS (1S).
å Repeat this step for the other drawers.
å NOTE: You will use the DRAWER FRONT BRACKETS (8G) for the
upper drawers.
BLACK 9/16" LARGE HEAD SCREW
(24 used in this step)
1S
D50
D51
L
9G
D50
Push down
Page 19
Step 16
å Flip the drawer over and fasten the DRAWER
BRACE (M65) to the LOWER RIGHT DRAWER
FRONT (L). Tighten the HIDDEN CAM.
å Fasten the DRAWER BRACE (M65) to the LOWER
DRAWER BACK (D167). Use one BLACK 1-9/16"
FLAT HEAD SCREW (30S).
å Repeat this step for the other drawers.
D167
L
1
2
M65
BLACK 1-9/16" FLAT HEAD SCREW
(6 used in this step)
30S
Page 20

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