Zator MZL100 Operating instructions

USER AND
MAINTENANCE
MANUAL
gluing
soluons
electropneumatic coating valve
MZL100

USER AND MAINTENANCE MANUAL
MZL100_v02
JUNE 2023
ZATOR SRL
Via Galvani, 11
20095 Cusano Milanino (MI)
Italy
Tel. [phone]
Fax [phone]
[e-mail]
www.zator.it

DECLARES
Under its responsibility that the electropneumac valve:
Legal RepresentaveCusano Milanino
Is in compliance with UE direcves, with relaon to the following ones and/or parts of them applicable
to this product:
• Direcve 2006/42/CE of European Parliament and Council of the 17th of May 2006 regarding to
machines and that modify direcve 95/16/CE (recasng)
• Direcve 2014/35/UE of European Parliament and Council of the 26th of February 2014 regarding
the harmonizaon of the UE Countries laws about the the making available on the market of
electrical equipment intended to be used within certain voltage limits (recasng)
• Direcve 2014/30/UE of European Parliament and Council of the 26th February 2014 regarding
the harmonizaon of the UE Countries laws about the electromagnec compability (recasng)
Model MZL100 Year of manufacture
UE Declaraon of Conformity
Manufacturer:
ZATOR Srl
Via Galvani 11
20095 Cusano Milanino (MI)
Italy
Tel.[phone]
Fax [phone]
Email: [e-mail]

1GENERAL INFORMATION 8
1.1 Introducon 8
1.2 Warranty 9
1.3 Warranty restricons 10
1.4 Maintenance service request 11
1.5 Spare parts request 11
2SAFETY RULES AND REGULATIONS 12
2.1 Safety and environment general informaons 12
2.2 P.P.E. Personal protecve equipment 13
2.3 Risks, protecons, warnings and cauons 13
2.3.1 General safety 13
2.3.2 Unavoidable dangers and risks unavoidable 14
2.3.3 Safety devices adopted 15
2.3.4 More general safety precauons 15
2.4 Environmental condion 16
2.5 Installaon - General instrucons 17
2.6 Use of adhesives, glues or other uids 18
3TECHNICAL DESCRIPTION 20
3.1 Valve funcons 20
3.2 Technical data 20
3.3 Funconing descripon 21
4INSTALLATION 22
4.1 Fixing of the valve 22
4.2 Contact gluing applicaon 22
4.3 Fluid supply connecon 23
4.4 Electrical connecon 23
4.4.1 Connector 23
4.5 Drive air connecon 24
4.6 Installaon diagram 24
Index

5VALVE ADJUSTMENTS 25
5.1 Fluid quanty adjustment 25
5.2 Needle travel adjustment 25
6MAINTENANCE 26
6.1 General norms 26
6.2 Maintenance program 26
6.3 Cleaning and/or replacement of the nozzle 27
6.4 Valve disassembly 30
6.5 Valve assembly 33
7TROUBLE SHOOTING 37
8MODELS 38
9PARTS LIST 39
10 DIMENSIONS 41

USER AND
MAINTENANCE MANUAL
electropneumatic coating valve MZL100

USER AND MAINTENANCE MANUAL
ELECTROPNEUMATIC COATING VALVE MZL100
8
This manual is an essenal part of the electropneumac valve and is desned to trained and well-informed
personnel, which is aware of the machine performance at the risk condions to which it may be exposed.
This document supposes that in the plants where the valve is desned, are complied the present norms
of safety and hygiene of the work.
Zator Srl won’t be liable for acons or improper connecons made by unqualied and unformed
personnel.
Instrucons, drawings and documentaon contained in this manual are of reserved technical disposion,
only for Zator Srl property and may be not reproduced in any way, neither in full or parally reproducon;
not translated into another language, or transmied in any electronic or mechanical means or form,
without wrien permission of Zator Srl.
The data and values expressed in the manual are approximate and variable depending on uids,
applicaons and methods of use.
Zator Srl doesn’t assume any responsibility regarding the accuracy of the contents of this manual.
The drawings and technical data in this document is updated to the date of their publicaon and Zator
Srl reserves the right to change, without noce, the contents of this manual.
It is therefore forbidden for Technician and Operators of the maintenance to use this manual for dierent
purposes from those relaves to the care and maintenance of equipment in queson.
This manual includes the installaon, use and maintenance norms of the electropneumac valve in safety.
Test in producon workshop
The manufacturer guarantees the valve, that this document refers, has been inspected and tested by his
producon workshop.
“At term of law we reserve the property of the data and technical informaon with the prohibion of play,
communicate to third pares or use them anyway for any other execuve purpose and what is shown in
this document is the property of the Manufacturer”
1GENERAL INFORMATION
1.1 Introduction

SECTION 1 - GENERAL INFORMATION
9
Zator Via Galvani, 11- 20095- Cusano Milanino (MI)- Italy www.zator.it - [e-mail]
This warranty is valid for 12 months from the actual delivery.
During the warranty period Zator Srl is undertakes to remove in the necessary me the obvious faults and
aws of material and/or producon, on condion that machine or equipment has been used properly,
according to the best rules of behaviour and maintenance provided in this manual.
The awed parts under warranty are xed or replaced free from Zator Srl in the me compably necessary,
understood that the Zator Srl is exempted from each responsibility for any tle, while the buyer give up to
ask damages or costs, including those resulng from the temporary not use of the purchased machinery
for all the me is necessary to put it back in eciency; The transport and/or the forwarding costs, the
outward and the return trip costs relave to the operaon by the Zator’s technicians in the Buyer address
are always on charge of the buyer.
The labor costs relave to the operaon of the Zator’s technicians in the Buyer address for the removal of
awed parts under warranty, are on charge of Zator Srl, except these cases when the nature of the aw
can be easily removed on place by the Buyer.
This commitment of Zator Srl excludes each other warranty eects provided by the law.
The warranty for the replaced or repaired spare parts of the electropneumac valve nishes the same
day of the warranty expiraon date of the electropneumac valve, the replaced part warranty however
doesn’t has lifeme less than three months aer its installaon.
Replaced parts during the warranty period by the seller are free acquired in the same place with new
parts.
Are excluded from the warranty all the tools and consumable materials, possibly supplied by Zator Srl
with the machine.
It are excluded and renounced by the buyer every pretensions of items/people damages reimbursement
on charge to Zator Srl, for any tles, even if the damages were depending from manufacture or material
aws. It’s of equal excluded and given up any reimbursement for people and/or items damages depending
on the pracse of the electropneumac valve. Parts replaced free remain of Zator Srl property.
Elapsed the warranty period every operaon will be on charge to the buyer.
Applicaon elds
• Packaging machines
• Paper converng industry
• Prinng machines
• Tobacco industry
• Assembly industry
• Food industry
1.2 Warranty

USER AND MAINTENANCE MANUAL
ELECTROPNEUMATIC COATING VALVE MZL100
10
Condemnaon of conformity aw - Goods recepon
The original conguraon of the electropneumac valve never must be changed.
On goods recepon, check that:
• The packaging is intact
• The exact correspondence of the commissioned material
In case of damages or wrong delivery contact immediately Zator Srl.
The buyer, on penalty of warranty decadence, must report in wring the aw conformity or fault of
the electropneumac valve to the seller, specifying in detail the nature, within eight days from their
discovery.
In no case the condemnaon of conformity aw or fault may be validly made aer the expiraon date of
the warranty terms.
Also the buyer decays from the warranty if doesn’t allow each reasonable control that the seller requires.
It’s excluded from this warranty the most damage caused to the machine by the failure mely
condemnaon to the seller of a conformity aw or fault of the the electropneumac valve.
This warranty is only valid for products of new construcon.
This warranty is limited to the reparaon or replacement, by the seller, of each parts of the machine or
supplied material that results awed, aer checking the existence of the aw.
In no case the seller will be liable for every consequenal or indirect aws or otherwise derived from
producon cycle interrupon or machine stoppage.
The seller is not liable for aws of the electropneumac valve derived from the use of devices, equipments,
etc. that are enquired and provided by the customer and installed on the machine to change its use
compared to the original design.
The seller is not liable for every conformity aws of the electropneumac valve or faults owed for the
normal wear of those parts that, by their nature, are subject to rapid and connuous wear.
The seller also is not liable for damages resulng from improper use of the equipment and from the non-
observance of the norms expected for the execuon of the ordinary periodic maintenance.
The seller is not liable for conformity aws of the electropneumac valve or faults that depends on
changes, reparaons, alteraons or tampering aributed to the buyer and however non-authorized
personnel of the buyer.
The costs relave to the wear materials necessary for test and restart the electropneumac valve are on
charge of the buyer.
1.3 Warranty restrictions

SECTION 1 - GENERAL INFORMATION
11
Zator Via Galvani, 11- 20095- Cusano Milanino (MI)- Italy www.zator.it - [e-mail]
Contact:
Technical oce of Zator S.R.L.
Via Galvani 11 - 20095 Cusano Milanino (MI) - Italy
e-mail: [e-mail] www.zator.it
Tel.: [phone] Fax.: [phone]
Always forward the request in wring (fax or email) and give all the informaon to idenfy the machine
object of the request:
• Model
• Serial number
Please refers to the fronspiece of this manual or directly to the nameplate on-board to the machine or
to the serial number of the electropneumac valve.
The customer is responsible to purchase original spare parts that guarantee him to keep ecient and
safe the electropneumac valve.
The disassembly and assembly operaons must be performed according to the manufacturer’s
instrucons.
Contact the Technical Oce of Zator Srl which will give to you the specicaons to do the request of the
parts and will provide the informaon about their replacement.
To order the spare parts is necessary to report completely all idencaon data of the electropneumac
valve and those of spare part to be replaced.
The illustraons in this document are for example.
1.4 Maintenance service request
1.5 Spare parts request

USER AND MAINTENANCE MANUAL
12 ELECTROPNEUMATIC COATING VALVE MZL100
The electropneumac valve MZL100 is designed and manufactured in compliance with the current safety
standard. Only trained personnel is authorized to install and use the valve. For the electropneumac
valve MZL100 are provided only and exclusively the applicaon elds describe in this manual. All data
and parameters indicated in this manual must be respected. Any other use is considered improper.
All operaons performed with the electropneumac valve MZL100 must be carry out in compliance with
the following current safety rules and regulaons wrien in part:
1. Rules of re prevenon
2. Direcve 2006/42/CE of European Parliament and Council of the 17th of May 2006 regarding to
machines and that modify direcve 95/16/CE (recasng)
3. Direcve 2014/30/UE of European Parliament and Council of the 26th February 2014 regarding the
harmonizaon of the UE Countries laws about the electromagnec compability (recasng)
4. Rule 2016/425/UE of the 9th of March 2016, about the personal protecon equipment and that
abrogates the direcve 89/686/CEE of the Council
2SAFETY RULES AND REGULATIONS
Before the start-up of the electropneumac valve the personnel must be adequately informed and trained
on its use, direcon and start-up process, as well as the safety norms to be performed and also observe
how it is prescribed in this document and in other documents possibly aached to the microprocessor
control.
The employer must provide to instruct the personnel on the risks of injury, on safety devices and accident
prevenon general rules provided by the community direcves and the legislaon of the country where
the microprocessor control is installed.
CAUTION: Always disconnect the power supply before proceed to carry out any maintenance
or adjustment operaons. Discharge the uid pressure before to proceed to carry out any
maintenance or adjustment operaons.
2.1 Safety and environment general informations

SECTION 2 - SAFETY RULES AND REGULATIONS
13
Zator Via Galvani, 11- 20095- Cusano Milanino (MI)- Italy www.zator.it - [e-mail]
For personnel who will work on the electropneumac valve, for any funcons (installaon, assembly,
demolion, maintenance and operaon) they will be provided with appropriate P.P.E. - Personal protecve
equipment of type approved and cercate by C.E.:
• an-solvent gloves
• cut resistant gloves
• masks
• coverall (no oang coverall)
CAUTION: The clothes of who will operate on the electropneumac valve for any funcons must
be in compliance with the essenal safety requirements dened by the regulaon 2016/425/UE
of 9th of May 2016 and by the actual laws in the country of use.
2.2 P.P.E. Personal protective equipment
In accordance with the Machine Direcve it means for:
DANGER ZONE = area within or near the electropneumac valve where the presence of an exposed
person make a risk to the safety and health of himself.
EXPOSED PERSON = any person that is placed enrely or parally inside a danger zone.
OPERATOR = person who is appointed to install, operate, adjust, perform ordinary maintenance and
clean the machine.
All risk areas of the electropneumac valve have been checked and consequently have been taken the
necessary precauons to avoid risks to people and damage to the components of the electropneumac
valve.
Safety glossary
Intended purposes
By this term it refers to the use of the machine as described by the manufacturer.
For “intended purposes” also refers to the use of the unit through its design, its construcon and funcon.
Secondary risks
Secondary risk are unavoidable despite all the prevenve measures that are taken.
Competent personnel
A person is competent when it acquired sucient knowledge in a specic eld both through the
professional instrucon and with the experience. A competent person must get to know with the specic
norms for the safety on work and for the accident prevenon and generally with the technical knowledge
rules.
2.3.1 General safety
2.3 Risks, protections, warnings and cautions

USER AND MAINTENANCE MANUAL
14 ELECTROPNEUMATIC COATING VALVE MZL100
On the electromagnec valve also equipped with protecon systems remain the following R. R. RESIDUAL
RISKS:
A - Danger due to electricity in general
B - Danger due to inhalaon of dangerous vapours to health and re danger
C - Danger due to problems/malfuncons of the electromagnec valve
This can lead an excessive increase of dispensing of glue as well as a re danger or dangers due to
inhalaon of dangerous vapours to health.
D - Risk due to the projecon of uids under pressure
In case of improper maintenance of the hydraulic system parts.
E - Risk of re
Prohibion of smoking and/or high temperature objects near the electropneumac valve.
To highlight parcular situaons for the safety of the instrument, are used the following graphic
symbols:
2.3.2 Unavoidable dangers and risks unavoidable
CAUTION and/or DANGER – Accident prevenon rules for the operator
R. R. – RESIDUAL RISKS
WARNING - There is the possibility to damage the machine and/or its components
PRECAUTION - Further informaon about the operaon in progress
NOTE - Provides useful informaon
Trained personnel
A person is trained when it is informed by a competent person about the acvies it must perform and
the risks relave to improper behaviour and, if necessary, it has received the required training. Also a
trained person must be informed about the safety devices and protecve measures.
Skilled personnel
A skilled person is a competent one or suciently trained.
The operator must be informed of the posion and operaon of all commands and features of the valve.
The maintenance and start-up operaons must be performed by qualied technicians aer properly
seng up the valve.
The unauthorized tampering or replacement of one or more valve parts, the adopon of accessories
that modify the original use of the valve and the purpose of dierent consumer product from those
recommended in this manual, can become a cause of injury risks.
The protecve devices must not be removed or tampered for the risk to reduce the accident prevenon
features of our products.

SECTION 2 - SAFETY RULES AND REGULATIONS
15
Zator Via Galvani, 11- 20095- Cusano Milanino (MI)- Italy www.zator.it - [e-mail]
In order to safeguard the health and security of the exposed people, the machine is equipped with:
• Fixed guards: removable only by tools
• Mobile guards: depending on the model of electropneumac valve
The valve can be equipped with area delimiters that prevent operator access to dangerous areas (see
R.R.).
2.3.3 Safety devices adopted
2.3.4 More general safety precauons
CAUTION: The maintenance operaons must be peremptorily carry out by qualied and
authorized personnel.
Make sure the passages around the machine is not hindered by misplaced cables and dangerous
for personnel.
The user must always put available to the operators, in the areas that require it, safety googles,
gloves, and any other necessary protecons; it must also make sure that these safeguards are
being used.
The areas that require the use of protecve clothing must be marked with warning signs and
pictograms indicang the residual risk
CAUTION: is ABSOLUTELY FORBIDDEN to tamper or remove the plates and the protecons on
the electropneumac valve.
The manufacturer declines all responsibility for the safety of the electropneumac valve in case
of omied observance of the prohibion.
CE norms signage: examples of danger symbols
C
Corrosive O Combusve
agent
Flammable
P
Toxic
Danger High voltage

USER AND MAINTENANCE MANUAL
16 ELECTROPNEUMATIC COATING VALVE MZL100
Operang environmental condions
The electropneumac valve is designed to operate in a closed local, protected from the atmospheric
agents, with all the safety requirements resulng from the laws in force.
Waste disposal
The buyer is responsible to follow the correct process and the norms in force in the country for the
disposal of waste and residual material.
Disposal
The pick up of special and/or toxic-noxious waste must be commied with contract to specically
authorized companies and who do the transport materially must be in ownership of the required
authorizaons and must be turn out to be registered in the haulers register.
It’s absolutely forbidden to throw waste in the environment.
For the disposal of the packaging, the user must follow the laws in force in the country of plant installaon.
Fire material
There is no re dangers by the operaon of the electropneumac valve.
2.4 Environmental condition
Lighng
The customer is responsible for ensuring an appropriate lighng of the local where the valve is installed,
according to the laws in force in your country and the EU direcves.
Vibraons
The electropneumac valve doesn’t make vibraons.
CAUTION: The customer must provide an appropriate re-ghng system, evaluang its internal
situaon and respecng the laws in force. In case of re, disconnect immediately the power
switch to interrupt the power supply.
CAUTION: explosive atmosphere
The electropneumac valve is not designed to operate in explosive atmosphere. It is forbidden
to use the machine in an explosive atmosphere, even if only parally explosive.

SECTION 2 - SAFETY RULES AND REGULATIONS
17
Zator Via Galvani, 11- 20095- Cusano Milanino (MI)- Italy www.zator.it - [e-mail]
Zator’s products are manufactured in compliance with the laws in force during its construcon.
The personnel will be trained and qualied to take advantage of the installed valve requirements.
The personnel must operate in a comfortable space that could be guarantee safety and hygiene for the
operator.
In case of a dierent desnaon or necessity of use of the valve, it’s appropriate to refer to the technical
oces of the Zator Srl.
Goods in packaging
Outside the package are indicated all the informaon about the content idencaon and the safety
movement:
• address of the sender and the addressee
• dimensions: length – width – height
• gross – net – tare weight
• annotaons and pictograms (ex. brile, handle with care, high)
CAUTION: The customer must check the condion of the goods upon its arrival.
Predisposions: choose the installaon space
Without prejudice to specic disposions, the customer will be provide to:
• Appropriate logisc arrangement for the placement and conducon of the electropneumac valve
• Power supply, including the protecve conductor usually called “GROUNDED”
• Electrical equipment arrangement and possible pneumac system
• Wear materials
For the electrical connecon it is necessary to have a preferenal line of power supply with the features
listed in “technical features”.
Pneumac connecons
CAUTION: The compressed air must be free of humidity. It is necessary to assemble on the
compressor one or more automac condensaon outlet; the air must be ltered and dried out.
Make sure that in the pneumac circuit is not inserted any type of substances (ex. lubricants
or other substances).
2.5 Installation - General instructions

USER AND MAINTENANCE MANUAL
18 ELECTROPNEUMATIC COATING VALVE MZL100
The use of the valve with adhesives, glues or general uids must be respect the following basic rules.
Before use a specic type of uid check that:
• The uid viscosity is compable with the features of the valve
• The characteriscs of the uid meet the desired requirements
• The datasheet of the uid provided by the manufacturer includes all the informaons about the uid
such as: viscosity, applicaons, gluing me (for glues or adhesives) and storage
• The storage me of the uid has not been exceeded
• The uid has not been exposed to temperatures near or below than zero therefore it has deteriorated
• The packaging of the uid are sealed
For the use of special adhesives, glues or uids we recommend to contact the Zator company to verify
the compability of the applicaon.
Before use a dierent type of uid clean accurately the valve to avoid possible contaminaon of the new
uid.
When used water-based adhesives of glues they are easily removable with water in their liquid state.
However, when they harden is more dicult to remove it. For this reason, before long stop it is
recommended to wash accurately the valve. Please refer to the maintenance program shown in this
manual.
2.6 Use of adhesives, glues or other fluids

SECTION 2 - SAFETY RULES AND REGULATIONS
19
Zator Via Galvani, 11- 20095- Cusano Milanino (MI)- Italy www.zator.it - [e-mail]

USER AND MAINTENANCE MANUAL
20 ELECTROPNEUMATIC COATING VALVE MZL100
3TECHNICAL DESCRIPTION
3.1 Valve functions
3.2 Technical data
fluid types
The electropneumac coang valve MZL100 has
been designed and realized for its use on various
kind of producon machines: its design and
versality make it ideal for any applicaons that
require the use of coang valves.
It’s a dispenser of low, medium and high viscosity
glues, adhesives and uids with solenoid valve,
micrometric adjustment and drive with double
acon piston.
Valve body with an-sck coang, tungsten
carbide needle and stainless steel coang head.
The micrometric adjustment allows a ne control
of the glue quanty.
Coang
Available coang widths 16 - 30 - 50 mm
Coang head widths 22 - 40 - 60 mm
Air pressure control min. 5 bar
Drive type double acon
Maximum working pressure 80 bar
Coil 24 Volt
Weight 520 g
adhesives and glues
greases
silicones
lubricants
low, medium and high
viscosity uids