Zephyr AK1200CW Installation guide

WWW.ZEPHYRONLINE.COM
JUL21.0301
Breeze I
AK1124Bx, AK1100Bx, AK1136Bx
EN Use, Care, and Installation Guide
FR Guide d’utilisation, d’entretien et d’installation
Breeze II
AK1200Cx, AK1236Cx

2Breeze I & Breeze II Use, Care, and Installation Guide
BREEZE I &
BREEZE II
UNDERCABINET
CORE

3
Breeze I & Breeze II Use, Care, and Installation Guide
ZEPHYRONLINE.COM
Contents
Page
Safety Information ............................................................................ 4-6
Types of Safety Warnings................................................................... 4
General Safety ..................................................................................4-5
Operation........................................................................................... 6
Electrical Requirements ...................................................................... 6
List of Materials................................................................................... 7
Installation Instructions.................................................................... 8-20
Ducting Calculation Sheet.................................................................. 8
Mounting Height, Clearance, & Ducting ...........................................9-10
Ducting Options ................................................................................. 11
AK11 Hood Specifications ....................................................................12
AK12 Hood Specifications ...................................................................13
Electrical Supply.................................................................................14
Cable Lock .........................................................................................14
AK11 Installation Preparation...............................................................15
AK12 Installation Preparation ..............................................................16
AK11 Ductless Recirculation Conversion ............................................17-18
AK12 Ductless Recirculation Conversion..............................................19
Mounting the Hood............................................................................ 20
Features & Controls..........................................................................21-22
AK11 Slide Controls..............................................................................21
AK12 Electronic Touch Controls.......................................................... 22
Maintenance ................................................................................... 23-25
Hood & Filter Cleaning.....................................................................23-24
LumiLight LED ................................................................................... 25
Wiring Diagram............................................................................... 26-27
Troubleshooting..................................................................................28
List of Parts & Accessories..................................................................29
Notes..................................................................................................30
Limited Warranty ............................................................................... 31
Product Registration...........................................................................32

4Breeze I & Breeze II Use, Care, and Installation Guide
BREEZE I &
BREEZE II
UNDERCABINET
CORE
Safety Information
Your safety and the safety of others are very important.
We have provided many important safety messages in this
manual for your appliance. Always read and obey all safety
messages.
This is the Safety Alert Symbol. This symbol alerts you to
potential hazards that can cause severe bodily injury or death.
All safety messages will follow the Safety Alert Symbol and either
the words “DANGER” “WARNING” or “CAUTION”
DANGER
Danger means that failure to heed this safety statement may
result in severe injury or death.
READ AND SAVE THESE INSTRUCTIONS
WARNING - TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK,
OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
a) Use this unit only in the manner intended by the
manufacturer. If you have questions, contact the manufacturer.
b) Before servicing or cleaning unit, switch power o at service
panel and lock the service disconnecting means to prevent
power from being switched on accidentally. When the service
disconnecting means cannot be locked, securely fasten a
prominent warning device, such as a tag, to the service panel.
General Safety
WARNING
Warning means that failure to heed this safety statement
may result in extensive product damage, serious personal
injury, or death.
CAUTION
Caution means that failure to heed this safety statement
may result in minor or moderate personal injury, property or
equipment damage.
WARNING
To reduce the risk of fire or electric shock, do not use this fan
with any solid-state control device.
WARNING
CAUTION
For General Ventilating Use Only. Do Not Use To Exhaust
Hazardous Or Explosive Materials And Vapors. Take care
when using cleaning agents or detergents. Suitable for use in
household cooking area.
WARNING
WARNING - TO REDUCE THE RISK OF A RANGE TOP GREASE
FIRE:
a) Never leave surface units unattended at high settings.
Boilovers cause smoking and greasy spillovers that may ignite.
Heat oils slowly on low or medium settings.
b) Always turn hood ON when cooking at high heat or
when flambeing food. (i.e. Crepes Suzette, Cherries Jubilee,
Peppercorn Beef Flambe’).
c) Clean ventilating fans frequently. Grease should not be
allowed to accumulate on fan or filter.
d) Use proper pan size. Always use cookware appropriate for
the size of the surface element.

5
Breeze I & Breeze II Use, Care, and Installation Guide
ZEPHYRONLINE.COM
Safety Information
WARNING
READ AND SAVE THESE INSTRUCTIONS
WARNING - TO REDUCE THE RISK OF INJURY TO PERSONS
IN THE EVENT OF A RANGE TOP GREASE FIRE, OBSERVE THE
FOLLOWING:
a) SMOTHER FLAMES with a close-fitting lid, cookie sheet, or
metal tray, then turn o the burner. BE CAREFUL TO PREVENT
BURNS. If the flames do not go out immediately, EVACUATE AND
CALL THE FIRE DEPARTMENT.
b) NEVER PICK UP A FLAMING PAN – You may be burned.
c) DO NOT USE WATER, including wet dishcloths or towels – a
violent steam explosion will result.
d) Use an extinguisher ONLY if:
1) You know you have a Class ABC extinguisher, and you
already know how to operate it.
2) The fire is small and contained in the area where it
started.
3) The fire department is being called.
4) You can fight the fire with your back to an exit
Based on “Kitchen Firesafety Tips” published by NFPA.
WARNING
WARNING
TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.
CAUTION
To reduce risk of fire and to properly exhaust air outside, do
not vent exhaust air into spaces within walls, ceilings, attics,
crawl spaces, or garages.
WARNING
WARNING - TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK,
OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
a) Installation work and electrical wiring must be done by
qualified person(s) in accordance with all applicable codes and
standards, including fire-rated construction.
b) Sucient air is needed for proper combustion and
exhausting of gases through the flue (chimney) of fuel burning
equipment to prevent back drafting. Follow the heating
equipment manufacturer’s guideline and safety standards such
as those published by the National Fire Protection Association
(NFPA), and the American Society for Heating, Refrigeration
and Air Conditioning Engineers (ASHRAE), and the local code
authorities.
c) When cutting or drilling into wall or ceiling, do not damage
electrical wiring and other hidden utilities.
d) Ducted fans must always be vented to the outdoors.
e) If this unit is to be installed over a tub or shower, it must be
marked as appropriate for the application and be connected
to a GFCI (Ground Fault Circuit Interrupter) - protected branch
circuit.
WARNING
Prop. 65 Warning for California Residents: This product may
contain chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.

6Breeze I & Breeze II Use, Care, and Installation Guide
BREEZE I &
BREEZE II
UNDERCABINET
CORE
Safety Information
Operation
ŹAlways leave safety grilles and filters in place. Without these components, operating blowers could catch onto hair, fingers and
loose clothing.
ŹThe manufacturer declines all responsibility in the event of failure to observe the instructions given here for installation,
maintenance and suitable use of the product. The manufacturer further declines all responsibility for injury due to negligence and
the warranty of the unit automatically expires due to improper maintenance.
NOTE: Please check www.zephyronline.com for revisions before doing any custom work.
Electrical Requirements
Important:
ŹObserve all governing codes and ordinances.
ŹIt is the customer’s responsibility to be aware of these below:
ŹTo contact a qualified electrical installer.
ŹTo assure that the electrical installation is adequate and in conformance with National Electrical Code, ANSI/NFPA 70 latest
edition* or CSA standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91 - latest edition** and all local codes
and ordinances.
ŹIf codes permit and a separate ground wire is used, it is recommended that a qualified electrician determine that the ground path
is adequate.
ŹDo not ground to a gas pipe.
ŹCheck with a qualified electrician if you are not sure the range hood is properly grounded.
ŹDo not have a fuse in the neutral or ground circuit.
ŹThis appliance requires a 120V 60Hz electrical supply and connected to an individual properly grounded branch circuit protected
by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire with ground. Please also refer to Electrical Diagram
on product.
ŹA cable locking connector (not supplied) might also be required by local codes. Check with local requirements, purchase and
install appropriate connector if necessary.
* National Fire Protection Association Batterymarch Park, Quincy, Massachusetts 02269
** CSA International 8501 East Pleasant Valley Road, Cleveland, Ohio 44131-5575
READ AND SAVE THESE INSTRUCTIONS

7
Breeze I & Breeze II Use, Care, and Installation Guide
ZEPHYRONLINE.COM
List of Materials
Parts Supplied
Quantity Part
1Hood
2 Aluminum mesh filters
2 LumiLight LED, 6W
1 3-1/4”x10” rectangular starting collar (AK11
and AK12)
1 7” round transition adapter (AK12 only)
(pre-installed)
1 Rectangular top transition plate (AK12 only)
1 Rectangular top cover plate (AK12 only)
(pre-installed)
1 Hardware package
#6 x 1” (4)
#6 x 1-1/2” (4)
#6 x 2” (4)
M4 x 8” (10) Wood screw washers (4)
Wire Caps (3)
Parts Not Supplied
Ducting, conduit and all installation tools
Cable locking connector (if required by local codes)
AK11 recirculating kit (0AK11-21001)
AK12 recirculating kit (ZRC-0012)

8Breeze I & Breeze II Use, Care, and Installation Guide
BREEZE I &
BREEZE II
UNDERCABINET
CORE
Installation Instructions
Duct pieces To t al
Equivalent number
length x used =
3-1/ 4” x 10”
Rect.,
straight
1 Ft. x ( ) =Ft.
3-1/ 4” x 10”
Rect. to
6” round
transition
5 Ft. x ( ) = Ft.
3-1/ 4” x 10”
Rect. to
6” round
transition
900 elbow
20 Ft. x ( ) = Ft.
6”, 7”, 8”, 10”
Round,
900
15 Ft. x ( ) = Ft.
6”, 7”, 8”, 10”
Round,
450
9 Ft. x ( ) = Ft.
Ft.
6”, 7”, 8”, 10”
Round,
straight
1 Ft. x ( ) =Ft.
Subtotal column1 =
Duct pieces To t al
Equivalent number
length x used =
6”, 7”, 8”, 10”
Round, wall
cap with
damper
30 Ft. x ( ) = Ft.
Ft.
Ft.
Ft.
6”, 7”, 8”, 10”
Round
roof cap
30 Ft. x ( ) = Ft.
Subtotal column2 =
Subtotal column1 =
Total ductwork =
Maximum Duct Length: For satisfactory air movement,
the totalductlength
should not exceed 150 equivalent feet.
6” roundto
3-1/ 4” x 10”
rect.
transition
1 Ft. x ( ) = Ft.
6” roundto
3-1/ 4” x 10”
rect.
transition
900 elbow
16 Ft. x ( ) = Ft.
7” roundto
3 1/ 4” x 10”
rect.
transition
8 Ft. x ( ) = Ft.
7” roundto
3-1/ 4” x 10”
rect.
transition
900 elbow
23 Ft. x ( ) = Ft.
elbow
elbow
7” to 6” or
8” to 7” Round
tapered
reducer
25 Ft. x ( ) = Ft.
3-1/ 4” x 10”
Rect. 900
elbow
15 Ft. x ( ) =Ft.
3-1/ 4” x 10”
Rect. 450
elbow
9 Ft. x ( ) =Ft.
3-1/ 4” x 10”
Rect. 900
flatelbow
24 Ft. x ( ) = Ft.
3-1/ 4” x 10”
Rect.
wall cap
with damper
30 Ft. x ( ) = Ft.
Ft. x ( ) = Ft.
15
6”, 7“, 8”
Round
in-line
damper
Ducting Calculation Sheet

9
Breeze I & Breeze II Use, Care, and Installation Guide
ZEPHYRONLINE.COM
Installation Instructions
Mounting Height, Clearance, & Ducting
36”
20” min.
24” min.
32” max.
NOTE: The Breeze I minimum mount height for electric cook tops is 20”, but is 24” for gas cook tops.
The Breeze II minimum mount height for both electric and gas cook tops is 24”. The maximum
mount height for both Breeze I and Breeze II is 32” for both electric and gas cook tops.

10 Breeze I & Breeze II Use, Care, and Installation Guide
BREEZE I &
BREEZE II
UNDERCABINET
CORE
Installation Instructions
Mounting Height, Clearance, & Ducting
A minimum 3-1/4”x10” rectangular duct for either vertical ducting or horizontal ducting must be used
to maintain maximum air flow eciency for both the AK11 and AK12. The AK12 may also vertically
duct with a minimum 7” round duct to maintain maximum airflow eciency.
Always use rigid type metal ducts only. Flexible ducts could restrict air flow by up to 50%.
Use calculation worksheet to compute total available duct run when using elbows, transitions, and
caps.
ALWAYS, when possible, reduce the number of transitions and turns. If a long duct run is required,
increase duct size.
If turns or transitions are required: Install as far away from duct opening and as far apart between
the two transitions as possible.
Breeze I: Minimum mount height between range top to hood bottom should be no less than 20” for
electric cook tops and 24” for gas cook tops. Maximum mount height should be no higher than 32”.
Breeze II: Minimum mount height between range top to hood bottom should be no less than 24”
Maximum mount height should be no higher than 32”.
It is important to install the hood at the proper mounting height. Hoods mounted too low could result
in heat damage and fire hazard; while hoods mounted too high will be hard to reach and will loose
performance and eciency.
If available, also refer to range manufacturer’s height clearance requirements and recommended
hood mounting height above range. Always check your local codes for any dierences.
For shipment and installation damages:
ŹPlease fully inspect unit for damage before installation.
ŹIf the unit is damaged in shipment, return the unit to the store in which it was bought for repair or
replacement.
ŹIf the unit is damaged by the customer, repair or replacement is the responsibility of the customer.
ŹIf the unit is damaged by the installer (if other than the customer), repair of replacement must be
made by arrangement between customer and installer.

11
Breeze I & Breeze II Use, Care, and Installation Guide
ZEPHYRONLINE.COM
Installation Instructions
Ducting Options
ŹUse single wall rigid metal ductwork only.
ŹFasten all connections with sheet metal screws and tape all joints w/ certified Silver Tape or Duct
Tape.
Fire Hazard: NEVER exhaust air or terminate ductwork into
spaces between walls, crawl spaces, ceilings, attics, or garages.
All exhaust must be ducted to the outside, unless using the
recirculating option.
WARNING
Roof Pitch w/
Flashing & Cap
Rear Ducting
3-1/4”x10”
vertical ducting
3-1/4”x10”
horizontal ducting
Ductless Recirculation
7” round
vertical ducting
(AK12 only)

12 Breeze I & Breeze II Use, Care, and Installation Guide
BREEZE I &
BREEZE II
UNDERCABINET
CORE
Installation Instructions
ŚŚŮ
35-15/16” (36”)
29-15/16” (30”)
23-15/16” (24”)
33-7/8” (36”)
27-7/8” (30”)
22-1/16” (24”)
33-5/8” (36”)
27-5/8” (30”)
21-5/8” (24”)
2-3/4”
C/L
8-5/8” 1-3/8”
9-1/16”
2”
12-3/16”
10-7/8”
3/4”
9-1/16”
elec.
k/o
elec.
k/o
5-1/2”
14-3/8”
19-5/16”
20-3/32”
TOP
BACK SIDE
1/2”
1/2”
10”
3-1/4”
10”
3-1/4”
C/L
Air Recirculating Louver Plate
22°
2.5°
78.3°

13
Breeze I & Breeze II Use, Care, and Installation Guide
ZEPHYRONLINE.COM
Installation Instructions
ŚśŮ
27-1/2” (30”)
33-1/2” (36”)
8-5/8” 1-1/2”
2-3/4”
19-11/16”
4-13/16”
2”
1-15/16”
6-15/16”*
2-3/4” 11-1/4”
5/16”
3-3/4”
1-13/16”
14-3/8”
6-3/16”
2-1/2”
20”
5-1/2”
TOP
BACK SIDE
27-7/8” (30”)
33-7/8” (36”)
12”
29-7/8” (30”)
35-7/8” (36”)
elec.
k/o
elec.
k/o
2-13/16”**
9-3/4”**
12-3/16” (30”)
15-3/16” (36”)
* round ducting
** rectangular ducting

14 Breeze I & Breeze II Use, Care, and Installation Guide
BREEZE I &
BREEZE II
UNDERCABINET
CORE
Installation Instructions
Electrical Supply
Electrical wiring must be done by qualified person(s) in
accordance with all applicable codes and standards. Turn o
electrical power at service entrance before wiring.
WARNING
For personal safety, remove house fuse or open circuit breaker before beginning installation. Do not
use extension cord or adapter plug with this appliance.
Follow national electrical codes or prevailing local codes and ordinances.
This appliance requires a 120V 60Hz electrical supply, and connected to an individual, properly
grounded branch circuit, protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring
must be 2 wire w/ ground. Please also refer to the Electrical Diagram labeled on product.
Cable Lock
A cable locking connector (not supplied) might be required by local codes. Check with local
requirements and codes, purchase and install appropriate connector if necessary. (FIG. A)
Cable Lock
FIG. A

15
Breeze I & Breeze II Use, Care, and Installation Guide
ZEPHYRONLINE.COM
Installation Instructions
AK11 Installation Preparation
ŚĘŮ śĘ
Ĭśĭ
Ę
ŜĘĕ
    
Ę
   Ę   
ĕ
Ę
ŝĘ-
ĕŝŞĘ
ŜĚŚħŝĢŚřĢ
Ě      
Ę
ŞĘŜĚŚħŝĢŚřĢ
     
ĬŚřĭŝšĢĘ
ė
Ę

16 Breeze I & Breeze II Use, Care, and Installation Guide
BREEZE I &
BREEZE II
UNDERCABINET
CORE
Installation Instructions
AK12 Installation Preparation
ŚĘŮĘ śĘ
Ę
ŜĘĕ
    
Ę
   Ę   
ĕ
Ę
ŝĘŠĢ
-
ĕŝŞĘ
 ŜĚŚħŝĢ  ŚřĢ   ĕ
     

ŠĢ
Ę
ŞĘė
ŜĚŚħŝĢŚřĢ-

ĬşĭĘ
    
Ę   
Ę
   ė
 ŜĚŚħŝĢ  ŚřĢ  
     


Ę


17
Breeze I & Breeze II Use, Care, and Installation Guide
ZEPHYRONLINE.COM
Installation Instructions
AK11 Ductless Recirculation Conversion
An air recirculating kit (optional) must be
purchased before using hood in recirculat-
ing mode.
Recirculating kit - 0AK11-21001
ŮĚřŚŚĚśřřřŚ
1. Secure each of the (2) spring clips to the
safety grille body (A). Do this by inserting
the screw through the spring and into the
clip. Secure each clip to the safety grille
body by using a philips head screwdriver.
śĘŮŮ
holder and place it over the safety grille
body
ŜĘŮ
grill body by lifting up on spring clips and
twisting. The clip should cover the lip of
ŮĘ
4. Remove each screw from recirculating
top plate. Plate is located on top of hood
towards the front.
NOTE: Skip the recirculating preparation pages if you are ducting the air out of your home.

18 Breeze I & Breeze II Use, Care, and Installation Guide
BREEZE I &
BREEZE II
UNDERCABINET
CORE
Installation Instructions
AK11 Ductless Recirculation Conversion
5. Remove each of the 5 screws holding
the (2) interior recirculating panels.
6. Remove (2) interior recirculating panels.
7. Place louvered recirculating plate over
top opening and secure using the screws
previously removed.
NOTE: Skip this page if you are ducting the air out of your home.

19
Breeze I & Breeze II Use, Care, and Installation Guide
ZEPHYRONLINE.COM
Installation Instructions
AK12 Ductless Recirculation Conversion
1. For AK12, an air recirculation kit (optional) must
be purchased before using the hood in recirculation
mode.
Recirculation kit - ZRC-0012
ŮĚřŚŚĚśřřřŚ
ŜĘŮŮ
and place it over the safety grille body. ŝĘŮ
by lifting up on spring clips and twisting. The clip
       Ů 
securely.
5. Remove each screw from recirculating top plate.
Plate is located on top of hood towards the front.
NOTE: Skip the recirculating preparation pages if you are ducting the air out of your home.
2. Secure each of the (2) spring clips to the safety
grille body. Do this by inserting the screw through
the spring and into the clip. Secure each clip to the
safety grille body by using a Phillips head
screwdriver.
(4)
(2)
(2)
(4)
(4)

20 Breeze I & Breeze II Use, Care, and Installation Guide
BREEZE I &
BREEZE II
UNDERCABINET
CORE
Installation Instructions
Mounting the Hood
Hood is designed for installation under a kitchen
cabinet (FIG. B)
1. Select preferred duct location (vertical or
horizontal) if ducting out of kitchen. Refer to
page 11 for details.
2. Begin installation by removing the filters (if
installed) and side spacer panels (36” models
only). (FIG. C)
3. Reinforce cabinet with 1”x2” wood strips if
additional strengthening is required or if
cabinets are framed.
4. Temporarily position the range hood in the
desired mounting location. Measure and
mark the mounting holes, duct and electrical
locations with a pencil.
5. Drill/cut out the required openings for duct and
electrical access by following the dimensions
on pages 12-13; make sure the duct opening is
large enough to apply duct tape.
6. Fasten hood onto cabinet with (4) #6 wood
screws with washers provided.
7. Install electrical.
8. Install duct work and seal with duct tape.
9. Reinstall filters and side spacer panels (if
applicable).
10. Power up hood and check for leaks around
duct tape.
11. If recirculating the hood refer to page 17-18 for
AK11 and page 19 for AK12.
Duct/silver
tape
Duct
opening cutout
Add 1x2
wood strips
Electrical
FIG. B
Push in on panel latch and then pull panel down
FIG. C