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ZERO GRAVITY SR Series User manual

Remove 2 sets of allen screws
A & B
. Note:
One bolt
“A” is longer and has a step on the bottom shoulder.
1
install 443-IS
912-A Pancho Road • Camarillo, CA 93012
Tel: 800-345-9791 Fax: 805-388-8285
Here’s the retention clips location after pulling the side
fairing off. Outline in white boxes. Caution:
Electrical
wires are connected to the side fairing.
Helpful hints:
Use metric tools, clean hands, put the bike on a center stand. Do not pry on the screen excessively, as it will
break without much warning.
Honda CBR250R (11-12) DIY Windscreen Install
Installation Manual for Honda CBR250R
Thank you for purchasing Zero Gravity windscreen, which has
been designed and manufactured to give years of safe & fun rid-
ing.Theseinstructionsgiveyouanin-depthlookattheinstallation process.To receive further assistance or parts, please call Zero
Gravity®Sales Department at 805-388-8803 or E-mail at [email protected].
PLEASE READ BEFORE
MOUNTING YOUR WINDSCREEN
RemoveSideFairing (For both sides)
PullingtheSide Fairing / Retention ClipLocations
Overview of screen and exploded view of assembly. It
might be a good idea to go get a 2nd helper with the
install. Remove side mirrors, set aside.
RemovingFactory ScreenOverView / Remove side mirrors
AB
Here’s the side fairing screw location, there are two
more locations after this. Note: Bscrews are used.
SideFairingScrew Locations Part 1 of3
Here’s the bottom of the bike, side fairing screw loca-
tion. There is one more location after this.
Note: Bscrews are used.
SideFairingScrew Locations Part 2 of3
Here’s the inner front cowl of the bike, side fairing
screw location. Note: Ascrew is used.
SideFairingScrew Locations Part 3 of3
912-A Pancho Road • Camarillo, CA 93012
Tel: 800-345-9791 Fax: 805-388-8285
Honda CBR250R (11-12) DIY Windscreen Install
2
install 443-IS
Remove two pop rivets on either side of the bike. Set
aside the 4 total pop rivets .
RemovingPopRivets
Dislodge the keeper by using a needle nose pliers
pinch the plastic and pull away. Feed the wire loom
back into the fairing hole.
DetachingWireLoom Keeper
RemovingGaugeCluster / Screw & RetentionCliplocations
Unscrew the allen screws, and pull up on retention clips area when pulling cluster off.
Apply even pressure from the backside to dislodge retention clips shown above. Pull
away from fairing. Caution:
Electrical wires are connected to the dash.
Unplug
connector from dash assembly. Set aside the gauge cluster.
Detach the fairing wires and set side fairing aside.
Note:
Upon reattaching wires, match the wire colors.
AttachingandDetaching Wires
How to remove and install pop rivets on the bike.
To remove these simply use a blunt point like a phillips
screw driver and press in the middle circle as shown
on the right. To install, prep the pop rivets as shown on
the left and simply press the middle circle to fasten.
Should be flush if done correctly.
PopRivets
Remove
both sides
Pinch both
sides
Feed the wire
loom into hole.
Retention clip Retention clip
Note: Allen screws have
a step on the bot-
tom shoulder, fine
thread.
912-A Pancho Road • Camarillo, CA 93012
Tel: 800-345-9791 Fax: 805-388-8285
Honda CBR250R (11-12) DIY Windscreen Install
3
install 443-IS
You will be removing these
Small
screws from, the front upper fairing, shown in a
Circle.
You will be removing these
Big
screws from, the front upper fairing, shown in a
Box.
Very Important Note: Brackets shown are in the correct position. Use this image when reinstalling
dash. These brackets will hold the top gauge cluster in place.
FrontFairingHeadlamp Removal Access ToInnerFrontFaceFairingOVERVIEW1of2
FrontFairingHeadlamp Removal Access ToInnerFrontFaceFairingOVERVIEW2of2
Point it 5
O’clock Point it 7
O’clock
You will be removing these
Small
screws from the side upper fairing, shown in a
Circle.
You will be removing these
Big
screws from the side upper fairing, shown in a
Box.
FRONT BIKE
912-A Pancho Road • Camarillo, CA 93012
Tel: 800-345-9791 Fax: 805-388-8285
Honda CBR250R (11-12) DIY Windscreen Install
4
install 443-IS
Pull forward to remove the front face with headlamp. It
should look like shown above. This step is to make PT3
easier to have access.
FrontFairingHeadlamp Removal Access ToInnerFrontFaceFairingPT2
Cover your front fender with a cloth. Locate the two mir-
ror mounts on the upper fairing. Pull upper fairing up
and away to dislodge the two raised holes from the
metal bracket.
FrontFairingHeadlamp Removal Access ToInnerFrontFaceFairingPT1
Pull up on
the fairing to
dislodge
from these
holes.
Remove two
Big
screws from the front face fairing and
headlamp. Location shown in
OVERVIEW1of2.
FrontFairingHeadlamp Removal Access ToInnerFrontFaceFairingPT3
FRONT BIKE
Remove two
Big
screws from the side of the front face
fairing & headlamp assembly on either side of the bike.
FrontFairingHeadlamp Removal Access ToInnerFrontFaceFairingPT3
FRONT BIKE
QUICK INSTALL TIP
You can save alot of time and steps from here if you
have a 2nd helper to hold the front face fairing and
headlamp while you concentrate on unscrewing the
screws shown in
OVERVIEW 1 of 2.
You will be removing
Small
screws from this front upper fairing. Shown in a
circle.
After removing the small screws and bracket,
slide the windscreen up to dislodge. Install Zero Grav-
ity Screen, like your factory screen was installed in.
If
this shortcut is taken skip to Page number 6.
Remove two
Big
screws attached from the front face fairing
and headlamp.
FrontFairingHeadlamp Removal Access ToInnerFrontFaceFairingPT4
912-A Pancho Road • Camarillo, CA 93012
Tel: 800-345-9791 Fax: 805-388-8285
Honda CBR250R (11-12) DIY Windscreen Install
5
install 443-IS
Remove four
Small
screws attached from the front face
fairing and side front fairing on either side of the bike.
Be careful not to drop the fairings or windscreen.
SideFrontFairing Removal
FRONT BIKE
Once removed it will look like this.
FrontFaceRemoval
Pull the side and front fairing away from the headlamp
and be sure to route the headlamp side mount to the
side fairing through the access opening.
SideandFront Fairing Removal
Once all of the fairing screws are removed place the
headlamp dowel into the rubber grommet on either side
of the bike as shown.
Caution:
The headlamp is
supported by those dowels only.
SideandFront Fairing Removal
FRONT BIKE
Headlamp Dowel Access Opening
Headlamp
side Mount
912-A Pancho Road • Camarillo, CA 93012
Tel: 800-345-9791 Fax: 805-388-8285
Honda CBR250R (11-12) DIY Windscreen Install
6
install 443-IS
Once removed look at
OVERVIEW1of2
image and remove the screws. Then carefully pop these out, outlined in white cir-
cle and replace it with a Zero Gravity Windscreen. Follow the instructions carefully in reverse, there are a few steps
below to guide with the install.
FrontFaceRemoval
Please see www.zerogravity-racing.com for
further information concerning this product.
Special Note: Sport Touring Windscreen
Brake lever position, factory setting should
not become a problem. Altered brake lever
position may cause contact with the wind-
screen at a full left turn.
SportTouring Windscreen Disclaimer
LEFT IMAGE: Shows after the gauge is in place to
compress the gauge to the upper fairing to seat cor-
rectly.
RIGHT IMAGE: After the gauge is compressed, apply
pressure to the thumb and press to snap in the gauge
cluster.
FRONT BIKE
GaugeInstall& Clip Snap

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