Zero Hand Truck Pro User manual

1
Zero Pro Hand Truck
Handbook
This manual contains important information for setting up
your hand truck correctly and the safe use of your hand
truck
Ensure you read and understand this manual before you
attempt to assemble or operate your hand truck.
Remember to keep this manual as you may need to refer to
it at a later point.

2
Packaging Contents:
Part
No.
Part
Qty.
Picture
1.
Frame
1
2.
Toe Plate
1
3.
Puncture
Resistant
Wheels
2
4.
20mm Axle
1
5.
Hand
Screw or
Bolt (8 mm)
2
6.
Axle
Washers
(20mm)
6
7.
Spacers
(20mm)
2
or

3
8.
M6 x 45mm
Cap Head
Bolts
2
9.
M6 Nuts
2
10.
Caps
2
11.
Mud Guard
2
12.
M8 x 16mm
Round
Head Bolts
4
13.
M8 Nuts
4
14.
M8
Washers
4
You will require:
Spanner –10mm and 13mm
Allen Key –5mm
Screwdriver (Flathead or Philips)

4
Step 1
The hand truck will have plastic stops in the outer section of the axle at
the bottom of the frame (shown in the picture below) and they must be
removed before you begin assembly.

5
Step 2
Slide the 20mm Axle (4) through the hole of the Frame (1) (where you
have just removed the plastic stop) and the inner section of the axle so
that there is the same amount of space on each side of the frame. You
may need to apply pressure to the outer axle onto the springs in order to
thread the 20mm axle through.
4
1

6
Step 3
Next place on the axle the Axle Washers (6), Spacers (7), Wheels (3)
and Caps (10) in the order shown on the diagram below.
7
3
6
6
6
10

7
Step 4
To secure the wheels on the axle, turn the truck onto its side so you can
give the caps a good tap with a soft rubber hammer or the palm of your
hand. Be sure to place some cloth or cardboard etc. under the other
wheel of the truck as to not damage the opposite cap. Perform this step
on both sides.
Rubber
Hammer
Cloth

8
Step 5
Place the Toe Plate (2) onto the exposed ends of the frame and fasten
with the M6 x 45mm Bolts (8) and M6 Nuts (9) using a 10mm spanner
and 5mm allen key. Then screw the Hand Screws or Bolts (5) into the
threads above the springs shown below.
5
9
8
2

9
Step 6
Attach the Mud Guards (11) to the frame by threading the M8 x 16mm
Bolts (12) through the guards and the holes in front of the wheels and
fasten with M8 washers (14) and M8 nuts (13) using a 13mm spanner
and a screwdriver.
The setup is now complete –Please read the safety guidelines
before use.
13
14
12
11

10
How to Safely Use Your
Zero Hand Truck
Truck
Max Weight Capacity
Mover
250kg
Pro
300kg
Gas Cylinder
150kg
Compact Foldable
150kg
Long Load
200kg
2 in 1
250kg (2 Wheels) 400kg (4 Wheels)
Check Before Using
1. Make sure there is no damage to the frame or toe plate before
each use. Bends, fractures and cracks could cause a fault in the
truck.
2. Check the wheels for damage and make sure they both spin freely
on the axle.
3. Check all bolts and nuts to make sure they are intact and tightly
secure. Do not use if a bolt or nut has come loose or is missing.
4. Make sure the pivot springs are intact and in the correct position.
Any bends or deformities could cause the truck to fail.
5. Check the caps on the end of the wheels are still flush with the
large washer. Do not use if the cap is loose or missing. Some
trucks have the facility to insert a split pin in the case of a missing
cap. Insert your own split pin into the two holes at the end of the
axle before use.
6. Make sure the springs and roller bearings are always lubricated.
Any unusual noises from the wheels or springs can be solved by
adding grease to the components.
7. Check the hand screws are of equal depth into the pivot springs. If
one is further than the other, it could cause the truck to be lop-
sided when lifting.