Zero Z03 Series Quick guide

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HOME AUTOMATION
Z03 - SWING GATE
PG1
USER MANUAL AND CONFIGURATION
Z03.REV01.2018
IT | EN | FR
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HOME AUTOMATION Z03 - SWING GATE MOTOR
SUPPLY 230-24V

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PG2
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HOME AUTOMATION

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Z03 - SWING GATE
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INDEX
01. SAFETY INSTRUCTIONS
02. OPERATOR
TECHNICAL SPECIFICATIONS
DIMENSIONS
03. INSTALLATION
INSTALLATION DIMENSIONS
INSTALLATION STEPS
TYPICAL INSTALLATION
04. MAINTENANCE
MANUEL RELEASE
05. TROUBLESHOOTING
01. SAFETY INSTRUCTIONS
ATTENTION:
•To ensure the safety of people, it is important that you read all the following instrucons.
Incorrect installaon or incorrect use of the product can cause physical injury and material
damage.
•Keep these instrucons in a safe place for future reference.
•This product was designed and produced strictly for the use indicated in this manual. Any
other use, not expressly indicated here, could compromise the good condion/ operaon of
the product and/or be a source of danger.
•ZERO SRLS. is not responsible for the improper use of the product, or other use than that
for which it was designed.
•ZERO SRLS. is not responsible if safety standards were not taken into account when instal-
ling the equipment, or for any deformaon that may occur to it.
•ZERO SRLS. is not responsible for the safety and proper operaon when using components
not sold by them.
•Do not make any modicaons to the operator components and / or their accessories.
•Before installaon unplug the automasm from the source of power.
•The installer must inform the client how to handle the product in case of emergency and
provide this manual to user.
•Keep remote controls away from children, to prevent the automated system from being
acvated involuntarily.
•The customer shall not, under any circumstances, aempt to repair or tune the operator
.Must call qualied technician only.
•Connect the automasm to a 230V plug with ground wire.
•Operator for outdoor and indoor use.

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02. OPERATOR
TECHNICAL SPECIFIATIONS
Z02 specicaons are as follow:
DIMENSIONS
Z02 300 || 400 || 600 dimensions are the following:
Z03 Z02.24
Power Supply 230Vac 50/60Hz 24Vdc
Power 300W 80W
Current 1,4 A 3 A
Capacitor 12,5µF -
RPM 1400 1650
Noise level LpA <= 50 dB (A)
Force 2800 N
Operang temperatures -25°C to 65°C
Thermal protecon 120°C -
Protecon class IP23
Working frequence 25% INTENSIVE
Opening me 13-18 seconds

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03. INSTALLATION
INSTALLATION DIMENSIONS
Z03 specicaons are as follow: The operator Z03 must be installed with a small inclinaon , to
prevent water inltraon through the extension arm.
For this, the front support must be xed to the gate with a height lower than the height of the
rear support. See example below:
Dimension A • Vercal distance from the oor to the top of the rear support .
Dimension B • Vercal distance from the oor to the top of the front support.
Example:
• Set dimension A (this can be any size of your choice).
• Aer you set dimension A, subtract 56mm to nd dimension B.
• If the height of the rear bracket (dimension A) is set at 600 mm, then the height of the front
bracket (dimension B) will be 544 mm (600mm-56mm).
It is very important that these dimensions are respected! Only this way can be
as- sured the correct funconing and durability of the operators!
It is also very important to have a levelled ground/terrain!

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On the Illustrated diagrams below and are the dimensions for the installaon of the automated
system.
Legend:
Dimension X - Horizontal distance between hinge axis of the door and the rear axle of the
motor.
Dimension Y - Vercal distance between hinge axis of the door and the rear axle of the motor.
Dimension W - Distance between axis of the motor brackets (770mm).

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It is very important that these dimensions are respected! Only this way can be
assured the correct funconing and durability of the operators!
Legend:
Dimension X - Horizontal distance between hinge axis of the door and the rear axle of the
motor.
Dimension Y - Vercal distance between hinge axis of the door and the rear axle of the motor.
Dimension W - Distance between axis of the motor brackets (770mm).
During the installaon process, it is required to
respect the dimensions that are within the hi-
ghlighted area: (ex: y=190; x=180)

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01. Fix the supports.
The rear support must be xed on the pillar
or wall. The front support must be xed on
the gate. Respect the height and distance
measures between the front and rear sup-
ports. It can be xed by using screws with
mechanical bushing or chemical welding
process, because both provide an appro-
priate support
02. Install the operator on the supports
The operator must be placed on both sup-
ports the same me to avoid leaving the
operator suspended by only one of the
supports. To make the task easier, you
should unlock the operator in order to be
able to stretch/retract arm easily,to get the
correct posion for supports.
03. Install the pins removed earlier on each
side with a small amount of lubricant for
lessfricon. Unlock the motor and move
the door manually to see if the door opens
and closes uniformly and correctly, wi-
thout any irregular fricon during its enre
movement. This will ensure that the motor
is not subjected to problems during ope-
raon.
04. Connecng operator to control board
and conguring control devices. With the
operator installed, connect it to control
board for system conguraon (see con-
trol board user manual). Must also con-
gure the desired control devices (transmit-
ters, wall switch, etc.) and other addional
components such as antenna, warning
light, key selector, among others.
It is important to respect this installaon order!
Otherwise, it is not possible to ensure correct installaon and operators may not
work properly!
INSTALLATION STEPS

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TIPICAL INSTALLATION
It is important to use mechanical stoppers in the opening and closing posion of
the gate. If not respected, components of the automaon may suer eorts for
which they were not prepared, and as a result will be damaged.
It is important to use juncon boxes for connecons between motors, components
and control unit. All cables must enter and exit on the boom of the juncon and
control board box.
01. Connect the 3 automaon wires in the terminal.
02. Connect the two automaon white wires with the capacitator wires.
03. Connect the power supply wires in the opening the motor will rotate one way and
during the closing, the motor will rotate the opposite way.
MOTOR WIRE CONNECTIONS

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Place the unlocking key in the slot signed
on image 05 (motor installed on the le) or
06 (motor installed on the right).
Turn the key to lock or unlock the motor.
NOTE : To lock operator so it can work au-
tomacally, must do it by turning the key
anclockwise.
Make sure that supports remain well xed
on the pillars and gate to ensure proper
funconing of the equipment.
Lubricate pins. Place a small amount of lu-
bricant on the holes that contains support
pins.
04. MAINTENANCE
Check motor supports: Make sure that supports remain well xed on the pillars and
gate to ensure proper funconing of the equipment.
These maintenance measures must be applied every year in order to insure proper
funconing of the automated system.
MANUAL RELEASE
To open manually the gate in case of electric power failure or in case of damage, follow the
below steps:

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Problem Procedure Behavior Procedure II
Door doesn’t
work
Make sure you have 230V
power supply connected
to control board and if it
is working properly.
Sll not working. Consult a qualied ZERO
technician.
Motor doesn’t
move but makes
noise
Unlock motor and move
the gate by hand to check
for mechani cal problems
on the movement
Encountered problems? Consult an experienced
gate expert.
The gate moves easily? Consult a qualied ZERO
technician.
Motor opens
but doesn’t
close
Unlock motor and move
the gate by hand to closed
posion.
Lock motor again and turn
o power supply for 5 se-
conds. Reconnect it and
send start signal using
transmier.
Gate opened but didn’t clo-
se again.
Check if there is any obsta-
cle in front of the photo-
cells;
Check if any of the control-
devices (key selector, push
buon, video intercom,
etc.) of the gate are jam-
med and sending perma-
nent signal to control unit;
Consult a qualied ZERO
technician.
Gate doesn’t
make complete
route
Unlock motor and move
ate by hand to check for
mechanical problems on
the gate
Encountered problems? Consult an experienced
gate expert.
The gate moves easily? Consult a qualied ZERO
technician.
05. TROUBLESHOOTING

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Discovering the origin of the problem
1. Open control board
and check if it has
230V power supply
2. Check input fuses
3. Disconnect the motor
from control board and
test them by connecng
directly to power supply
in order to nd out if they
have problems.
4. If the motor works,
the problem is on the
control board. Pull it out
and send it to our ZERO
technical services for
diagnosis.
5. If the motor doesn’t
work, remove them
from installaon site
and send to our ZERO
technical services for
diagnosis.
Check all moon axis and associated moon systems related with the motor and the gate to nd out
what is the problem.
1. Check capacitors,
tesng operator with
new capacitors;
2. If capacitors are not the
problem, disconnect mo-
tors from control board
and test them by con-
necng directly to power
supply in order to nd out
if they have problems.
3. If the motors work,
the problem is from
control board. Pull it out
and send it to our ZERO
technical services for
diagnosis;
4. If the motors don’t
work, remove them
from installaon site
and send to our ZERO
technical services for
diagnosis
All ZERO control boards have LEDs that indicate the funconing of connecons to allow easy diagnosis
of faults. All safety devices LEDs (DS) in normal situaons remain On. All “START” circuits LEDs in normal
situaons remain O.
If LEDs devices are not all On, there is some security systems malfuncon (photocells, safety edges),
etc.
1 • Close with a shunt all safety systems on the control board (check manual of the control board in
queson). If the automated system starts working normally check for the problemac device.
2 • Remove one shunt at a me unl you nd the malfuncon device .
3 • Replace it for a funconal device and check if the motor works correctly with all the other devices. If
you nd another one defecve, follow the same steps unl you nd all the problems.
1. Check capacitors,
tesng with new ca-
pacitors;
2. If capacitors are not
the problem, discon-
nect motor from con-
trol board and test it
by connecng directly
to power supply in or-
der to nd out if it is
broken;
3. If the motor doesn’t
work, remove it from in-
stallaon site and send to
our ZERO technical servi-
ces for diagnosis.
4. If motor work well
and move gate at full
force during the enre
course, the problem is
from controller. Set force
using P1 buon on the
board. Make a new wor-
king me programming,
giving sufcent me for
opening and closing with
appropriate force.
5. If this doesn’t work,
remove control unit and
send it to ZERO techni-
cal services services.
Check all moon axis and associated moon systems related with the motor and the gate to nd out
what is the problem.
NOTE: Seng force of the controller should be sufcient to make the gate open and close without stop-
ping, but should stop and invert with a lile eort from a person. In case of safety systems failure, the gate
shall never cause physical damaged to obstacles (vehicles, people, etc.).

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NOTE:
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ZERO SRLS
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