Zetor FORTERRA HSX Series User manual

FORTERRA HSX
120 130
Tractor is Zetor. Since 1946.
140
120
130
140
OPERATOR´S MANUAL
2/2018

ZETOR
This Operator’s Manual for the Zetor tractors, which we are presenting to you will help you to
become familiar with the operation and maintenance of your new tractor.
Although many of you have rich experience with the operation of other tractors, please, read the
information contained in this Operator’s Manual very carefully.
In the Manual you will find a lot of new information and get a perfect overview of how to use the
tractor with maximum efficiency during various kinds of work.
If you observe the rules of tractor operation and maintenance and driving safety, your new tractor will
become your reliable and long-term friend.
The manufacturer of the tractor wishes you thousands of hours of satisfactory work.
ZETOR
Brno
The technical specifications and information about the design, equipment, material and appearance are valid at the time
of print. The manufacturer reserves the right to implement changes.
The instructions for use are a part of the machine.
1

2

Location of serial numbers ................................................................................................................................
Safety instructions for users .............................................................................................................................
General safety regulations...............................................................................................................................
Proper clothing ................................................................................................................................................
Starting the engine .........................................................................................................................................
Driving operation .............................................................................................................................................
Risk of the tractor overturning .........................................................................................................................
Transportation of persons, operation ..............................................................................................................
Fire prevention principles ................................................................................................................................
Preventive daily maintenance..........................................................................................................................
Driver's seat.....................................................................................................................................................
Front passenger´s seat notification .................................................................................................................
Protection of cab against aerosols ..................................................................................................................
Level of external and internal noise.................................................................................................................
The level of vibrations on driver´s seat............................................................................................................
Aggregation tractor - machine/trailer...............................................................................................................
Tractors equipped with front end loader..........................................................................................................
Principles for operating tractors equipped with front end loader.....................................................................
Zetor tractors used for work in the woods.......................................................................................................
Safety labels....................................................................................................................................................
Preventive daily maintenance ...........................................................................................................................
Preventive daily maintenance..........................................................................................................................
Fuel system leaks............................................................................................................................................
Engine oil level ................................................................................................................................................
Cooling system................................................................................................................................................
Trailer brakes...................................................................................................................................................
Hydrostatic steering.........................................................................................................................................
Air cleaner .......................................................................................................................................................
Cab filtration ....................................................................................................................................................
Hitches.............................................................................................................................................................
Inspection of fouling of coolers........................................................................................................................
After work with front implements and in case of cooler clogging ...................................................................
Tyres and wheels ............................................................................................................................................
Short functional test ........................................................................................................................................
Acquaintance with the tractor ...........................................................................................................................
Safety cabin.....................................................................................................................................................
Opening the door from the outside..................................................................................................................
Opening the door from the inside....................................................................................................................
Rear window....................................................................................................................................................
Side window ....................................................................................................................................................
Emergency exits..............................................................................................................................................
Hinged lid.........................................................................................................................................................
Adjustable screen and cover of the swing lid..................................................................................................
Shelf.................................................................................................................................................................
Rear view mirrors ............................................................................................................................................
Internal lighting................................................................................................................................................
Aggregation opening .......................................................................................................................................
Driver´s seat Grammer....................................................................................................................................
Driver's seat Sears ..........................................................................................................................................
Passenger´s seat.............................................................................................................................................
Tilting and protrusion of steering wheel...........................................................................................................
Control panel on the right column of the cabin................................................................................................
Windscreen wiper............................................................................................................................................
Front wiper speed switch.................................................................................................................................
Rear window wiper..........................................................................................................................................
Windscreen washer.........................................................................................................................................
Windshield washer tank ..................................................................................................................................
Washer nozzle.................................................................................................................................................
Upper working lights switching on...................................................................................................................
Control panel on the right rear mudguard .......................................................................................................
Panel of the instrument panel..........................................................................................................................
Lights switch....................................................................................................................................................
Lights switch between the grill and the cabin..................................................................................................
3

Direction lights, lower beam head lights, head lights and horn switches........................................................
Switch box .......................................................................................................................................................
Switch box key in the position (0)....................................................................................................................
Switch box key in the position (I).....................................................................................................................
Switch box key in the position (II)....................................................................................................................
Manual throttle.................................................................................................................................................
Pedals and levers............................................................................................................................................
Reversing lever................................................................................................................................................
Gear shifting lever ...........................................................................................................................................
Gear shifting scheme.......................................................................................................................................
Road and reduced speeds shifting lever.........................................................................................................
PTO revolutions preselection lever .................................................................................................................
Auxiliary hydraulic switchbox control (external hydraulic circuit).....................................................................
Manual brake lever and coupling for semi-trailer control lever........................................................................
Battery disconnector........................................................................................................................................
Heating control panel, * air-condition ..............................................................................................................
Heating valve control (A).................................................................................................................................
Switch air-condition (C) ...................................................................................................................................
Air circulation in cabin control (D)....................................................................................................................
Proper function of the heating and air-condition system.................................................................................
Fast heating of the cabin area.........................................................................................................................
Fast cooling of the space of the cabin.............................................................................................................
Operation of heating or air-condition with tractor´s work.................................................................................
Immediately after cooling the cabin.................................................................................................................
Air-condition and heating registers (A)............................................................................................................
Front windshield (B) defrosting........................................................................................................................
*Air filter with active carbon.............................................................................................................................
Fuel tank..........................................................................................................................................................
Fuel tank drain plug.........................................................................................................................................
Urea tank.........................................................................................................................................................
Instrument panel .................................................................................................................................................
Instrument panel - signal lamps ......................................................................................................................
Instrument panel - instruments........................................................................................................................
Instrument panel - buttons...............................................................................................................................
Display description ..........................................................................................................................................
Display - change of display..............................................................................................................................
Display - display of air pressure in the air-pressure system of the tractor ......................................................
Display - warning of low air pressure in the air-pressure system of the tractor ..............................................
Display - resetting data....................................................................................................................................
Display - manual brake....................................................................................................................................
Display - service menu....................................................................................................................................
Service menu...................................................................................................................................................
Display - indicator of service inspection intervals............................................................................................
Exceeding the service interval.........................................................................................................................
Zeroing (reset) of the indicator of service inspection intervals........................................................................
Error signalling.................................................................................................................................................
Display - error messages.................................................................................................................................
Description of the display of error messages..................................................................................................
Symbols of tractor nodes.................................................................................................................................
Display - history of defects ..............................................................................................................................
Display - setting language mutation................................................................................................................
Display - backlight of display...........................................................................................................................
Display - setting of day and night backlight of the display...............................................................................
Display - setting the automatic mode of the display backlight.........................................................................
Display - setting and calibration.......................................................................................................................
Travel speed calibration .................................................................................................................................
Display - machined area..................................................................................................................................
Machined area menu.......................................................................................................................................
Processed area - user selection......................................................................................................................
The processed area - setting of the width of aggregation...............................................................................
Machined area record......................................................................................................................................
System of treatment of exhaust gases - setting..............................................................................................
Instrument panel - warning..............................................................................................................................
4

Replenish fuel..................................................................................................................................................
Add urea..........................................................................................................................................................
High temperature of the cooling liquid.............................................................................................................
High oil temperature in the gearbox................................................................................................................
Full pushing filter of the gearbox distributor ....................................................................................................
Signalling of driver's seat.................................................................................................................................
System of additional treatment of exhaust gases ...........................................................................................
Conditions for DPF operation..........................................................................................................................
Error signalling of DPF system........................................................................................................................
Conditions for SCR system operation.............................................................................................................
Urea (Aqueous Urea Solution AUS 32, DEF)..................................................................................................
Principles for safe handling of urea (AUS 32, DEF)........................................................................................
Error signalling of SCR system .......................................................................................................................
Indication of DPF and SCR errors on the display of the instrument panel......................................................
Indication of amount of urea in the tank..........................................................................................................
Reduction of the engine power and engine revolutions..................................................................................
Signalling of whether DPF is full......................................................................................................................
Long-term shutdown of tractor ........................................................................................................................
Repairs and maintenance of the system of additional treatment of exhaust gases........................................
System of treatment of exhaust gases - setting..............................................................................................
Automatic regeneration of the diesel particulate filter - regen. auto................................................................
Inhibition of regeneration of the diesel particulate filter - regen. inhibit...........................................................
Driving operation ................................................................................................................................................
Starting the engine ..........................................................................................................................................
Non-permitted starting.....................................................................................................................................
If you do not succeed in starting the engine....................................................................................................
Ignition system failure signalization.................................................................................................................
*Coolant heater................................................................................................................................................
Starting the engine while using coolant heater................................................................................................
Immediately after start.....................................................................................................................................
Engine heating.................................................................................................................................................
Error signalling.................................................................................................................................................
Indication of the limitation of the engine power and engine revolutions..........................................................
Signalling errors in the system of additional treatment of exhaust gases.......................................................
Diesel particle filter..........................................................................................................................................
Filter of solid particles - indication of operation and failures of the system.....................................................
Diesel particle filter regeneration.....................................................................................................................
Reversing lever................................................................................................................................................
Reversing lever position signalization.............................................................................................................
Driver´s seat - safety switch ............................................................................................................................
Gear shifting ....................................................................................................................................................
Recommendation for gear shift .......................................................................................................................
Shifting road and reduced speeds...................................................................................................................
Road and reducing speeds lever position signalization..................................................................................
The principles of appropriate use of tractors...................................................................................................
The description of the system of travel clutches .............................................................................................
The way of controlling the travel clutch by ......................................................................................................
The differences in ways of controlling the travel clutch by..............................................................................
Interrupted sound signal..................................................................................................................................
Dead start of the tractor...................................................................................................................................
Dead start of tractor in regular operation - automatic dead start function.......................................................
Dead start by means of automatic dead start function....................................................................................
Dead start of tractor in regular operation - clutch pedal..................................................................................
Dead start - using the clutch pedal..................................................................................................................
Change the direction of drive...........................................................................................................................
Change the direction of drive by means of reversing lever.............................................................................
Change the direction of drive - using the clutch pedal....................................................................................
Gear shifting ....................................................................................................................................................
Gear shifting - Using the clutch pedal .............................................................................................................
Gear shifting - using the clutch control button on the head of gear shifting lever ..........................................
Blocking the automatic dead start function......................................................................................................
Three-gear torque multiplier............................................................................................................................
Signalization of multiplier function...................................................................................................................
5

Increasing, decreasing the travel speed by two gears....................................................................................
Multiplier preselection switch...........................................................................................................................
Automatic multiplier shifting.............................................................................................................................
Front drive axle control....................................................................................................................................
Driving with engaged front axle drive ..............................................................................................................
Front Drive Axle Control - Manual Mode.........................................................................................................
Automatically disconnect the front axle - manual mode..................................................................................
Front Drive Axle Control - Automatic Mode.....................................................................................................
Automatic front axle control mode...................................................................................................................
Suspension front drive axle.............................................................................................................................
Automatic front axle suspension mode ...........................................................................................................
Front axle suspension suspension blocking mode..........................................................................................
Height adjustment of the front part of the tractor.............................................................................................
Differential lock control....................................................................................................................................
Differential lock control - automatic mode.......................................................................................................
Automatic mode of differential lock control......................................................................................................
Manual brake - signalization............................................................................................................................
Driving up the slope.........................................................................................................................................
Driving down the slope....................................................................................................................................
Foot brakes......................................................................................................................................................
Emergency braking..........................................................................................................................................
Brakes of trailers and semi-trailers..................................................................................................................
Connection of the ABS system of the trailer or semi-trailer ............................................................................
The button for temporary deactivation of brakes of the trailer or semi-trailer .................................................
Air brakes of trailers and articulated trailers....................................................................................................
Warning signalization of air pressured drop....................................................................................................
One-hose and two-hose brakes ......................................................................................................................
One-hose brakes.............................................................................................................................................
Two-hose brakes.............................................................................................................................................
Hydraulic brakes of trailers..............................................................................................................................
Connecting and disconnecting quick couplings of trailer hydraulic brakes.....................................................
The socket for connection of the electrical installation of the trailer or semi-trailer.........................................
Stopping the tractor - manual brake................................................................................................................
Stopping the engine.........................................................................................................................................
Leaving the tractor...........................................................................................................................................
Warning signalization of hydrostatic steering failure.......................................................................................
Important warnings..........................................................................................................................................
Limiting travel speed .......................................................................................................................................
Running in the tractor ........................................................................................................................................
General principles of new tractor run-in in first 100 hours of operation ..........................................................
In first 10 hours of operation............................................................................................................................
From 100 hours of operation...........................................................................................................................
Transportation ....................................................................................................................................................
Front hook........................................................................................................................................................
Height adjustment and disassembly of the CBM stage hitch..........................................................................
Automatic mouth of the CBM stage hitch........................................................................................................
Swing drawbar ................................................................................................................................................
Modular system of hitches for trailers and semi-trailers..................................................................................
Swinging draw-bar console module ................................................................................................................
Swinging draw-bar console with a fixed pin module .......................................................................................
Console with a ø 80 ball module .....................................................................................................................
Hitch for a single-axle CBM semi-trailer..........................................................................................................
Uncoupling of a single-axle trailer...................................................................................................................
Coupling of a single-axle trailer.......................................................................................................................
Maximum permissible vertical static load of hitches for trailers and semi-trailers...........................................
Drive of agricultural machinery .........................................................................................................................
Work with PTO shaft........................................................................................................................................
Display of revolutions of PTO shafts...............................................................................................................
Replaceable end points of rear PTO shaft......................................................................................................
Control elements of PTO shafts ......................................................................................................................
The buttons for activation of PTO shafts.........................................................................................................
Selection switch of rear PTO clutch revolutions (P.T.O.)................................................................................
Rear PTO shaft revolutions preselection lever................................................................................................
6

Standard and economical independent revolutions of rear PTO shaft ...........................................................
Dependent and independent rear PTO shaft revolutions................................................................................
Automatic disengagement of PTO clutch........................................................................................................
Setting automatic disengagement of PTO shaft clutch - display description..................................................
Automatic disengagement of PTO shaft clutch - return to basic setting.........................................................
Work with automatic disengagement of PTO shaft clutch...............................................................................
Facilitating connection of joint shaft of an aggregated machine to the tractor................................................
Working modes of PTO shafts ........................................................................................................................
Activation of the rear PTO shaft - independent revolutions - common working mode....................................
Activation of the rear PTO shaft - independent revolutions - stationary working mode..................................
Deactivation of the rear PTO shaft - independent revolutions ........................................................................
Rear PTO shaft switch - dependent speed - ordinary mode of operation.......................................................
Front PTO shaft...............................................................................................................................................
Activation of the front PTO shaft - common working mode.............................................................................
Activation of the front PTO shaft - stationary working mode...........................................................................
Deactivation of the front PTO shaft .................................................................................................................
Maximum transferred output............................................................................................................................
Drive of machines with greater inertia masses................................................................................................
Hydraulic system ................................................................................................................................................
Hydraulic system.............................................................................................................................................
Hydraulic pump................................................................................................................................................
Control elements placement............................................................................................................................
Outer hydraulic circuit......................................................................................................................................
Connecting and disconnecting quick-couplers................................................................................................
Quick-couplings with drip collection ................................................................................................................
Amount of oil taken from outer hydraulic drives..............................................................................................
Hydraulic distributor of the outer hydraulic circuit............................................................................................
Description of the functions of individual positions of control levers of the hydraulic distributor ....................
Rear outlets of the outer hydraulic circuit........................................................................................................
Front outlets of the outer hydraulic circuit .......................................................................................................
Connecting machines and implements to the outer hydraulic circuit .............................................................
Electro-hydraulic system ...................................................................................................................................
Control element functions................................................................................................................................
Equipment 'OFF'..............................................................................................................................................
Blocking cancellation.......................................................................................................................................
Quick sinking ...................................................................................................................................................
Transport of implements..................................................................................................................................
Stop position....................................................................................................................................................
Vibration compensator (damper).....................................................................................................................
Limitation of the upper position of the three-point hitch ..................................................................................
Lowering speed ...............................................................................................................................................
Free position....................................................................................................................................................
Setting the control of three-point hitch.............................................................................................................
Manual setting of control of three-point hitch ..................................................................................................
Automatic control of three-point hitch..............................................................................................................
Using the rear control......................................................................................................................................
External control buttons of the electro-hydraulic system.................................................................................
Indication of EHR-B errors...............................................................................................................................
Description of signals of EHR-B electro-hydraulic system errors....................................................................
Description of minor errors of the EHR-B electro-hydraulic system................................................................
Hitches .................................................................................................................................................................
Rear three-point hitch......................................................................................................................................
Safety principles of working with the three-point hitch....................................................................................
Height adjustment of the lifting draw-bars.......................................................................................................
Fixed and free position of the lower hydraulic draw-bars................................................................................
Limiting draw-bars...........................................................................................................................................
*Lower draw bar with slipping out end pieces.................................................................................................
*Lower draw bar with CBM hooks ...................................................................................................................
Securing lower draw bars with CBM hooks.....................................................................................................
Upper draw-bar................................................................................................................................................
*Front three-point hitch....................................................................................................................................
Controlling front three-point hitch ....................................................................................................................
Adjusting the lowering rate of the front three-point hitch.................................................................................
7

Hydraulic lock of the front three-point hitch.....................................................................................................
Working and transport position of the front three-point hitch ..........................................................................
Driving with agricultural machines attached to the front three-point hitch.......................................................
Wheel track chang ..............................................................................................................................................
Gauges of the front wheels of the front drive axle of the tractors equipped with screwed footer discs..........
Possible adjustable tracks of the front wheels of the front driving axle of the tractors....................................
Front wheels track of front drive axle in tractors equipped with non-removable discs....................................
Toe-in of the wheels of the front driving axle...................................................................................................
Adjustment of toe-in of the wheels of the front driving axle.............................................................................
Front drive axle fenders...................................................................................................................................
Setting wheel stops with front drive axle .........................................................................................................
Rear wheels wheel track .................................................................................................................................
Gauges of the tractor rear wheels equipped with screwed footer discs..........................................................
Rear wheel track change.................................................................................................................................
The gauges of the tractor rear wheels equipped with solid discs....................................................................
Ballast weights ....................................................................................................................................................
*Rear wheel weights........................................................................................................................................
Bottom weights................................................................................................................................................
*Front weights..................................................................................................................................................
*Weight of the front three-point hitch...............................................................................................................
Valve for filling tyre tubes with liquid ...............................................................................................................
Procedure of filling the tyres with liquid...........................................................................................................
Procedure of draining liquid from the tyres......................................................................................................
Wedging the front wheels................................................................................................................................
Antifreeze solution for tyre filling .....................................................................................................................
Electric installation .............................................................................................................................................
Basic service information.................................................................................................................................
Accumulator battery.........................................................................................................................................
Battery disconnector........................................................................................................................................
Accumulator battery maintenance...................................................................................................................
Alternator.........................................................................................................................................................
Alternator maintenance ...................................................................................................................................
Electric installation overload ...........................................................................................................................
Fuse panels.....................................................................................................................................................
Checking the adjustment of the front grill headlights ......................................................................................
Adjusting the front grill headlights ...................................................................................................................
Checking the adjustment of the cab roof headlights.......................................................................................
List of lamps ....................................................................................................................................................
Tractor maintenance ..........................................................................................................................................
Service inspections..........................................................................................................................................
Steps performed daily before the start of work................................................................................................
Steps performed every 50 hours of work ........................................................................................................
Steps performed every 100 hours of work ......................................................................................................
Steps performed every 500 hours of work ......................................................................................................
Steps performed outside the interval of 500 hours of work.............................................................................
Monthly performed actions..............................................................................................................................
Filling and filter replacement............................................................................................................................
Used operation liquids and filling - quantities..................................................................................................
Zetor service fillings.........................................................................................................................................
Motor oils.........................................................................................................................................................
Oil in the gearbox and final drivehousing........................................................................................................
Oil for the front driving axle..............................................................................................................................
Specification of oils for Zetor engines equipped by diesel particle filter..........................................................
Specification of the oil for the gearbox housing and the final drive housing...................................................
Specification of oil for the front driving axle.....................................................................................................
Other recommended service fillings tested on Zetor tractors..........................................................................
Oils for Zetor engines which are equipped with diesel particle filter ...............................................................
Oil to gear systems of tractors.........................................................................................................................
Front PTO oil ...................................................................................................................................................
Oil for the front driving axle..............................................................................................................................
Plastic lubricant for the tractor.........................................................................................................................
Liquid for the cooling system of the tractors....................................................................................................
Fuel for Zetor engines which are equipped with diesel paricle filter................................................................
8

Urea (urea solution AUS 32) ...........................................................................................................................
Tractor greasing scheme.................................................................................................................................
Safety instructions for lubrication of the tractor...............................................................................................
Solid front drive axle........................................................................................................................................
Suspension front drive axle.............................................................................................................................
Hitch for a single-axle semi-trailer...................................................................................................................
Front three-point hitch .....................................................................................................................................
Three-point hitch..............................................................................................................................................
Hitch mouth for a trailer...................................................................................................................................
Technical maintenance of the tractors after a general overhaul of the main groups .....................................
Maintenance instructions ..................................................................................................................................
Opening the hood............................................................................................................................................
Checking the oil level in the engine.................................................................................................................
Draining oil from the engine.............................................................................................................................
Filling the engine with oil .................................................................................................................................
Replacement of carter exhaust oil separator filter element.............................................................................
Replacing the fuel filter element .....................................................................................................................
Bleeding the fuel system .................................................................................................................................
Dry air cleaner maintenance instructions .......................................................................................................
Recovery of the mainair cleaner element .......................................................................................................
Replacing the safety element of the air cleaner .............................................................................................
Reassembly of the air cleaner elements ........................................................................................................
Bleeding the hydraulic circuit of the hydrostatic steering ...............................................................................
Replacing the hydrostatic steering hoses .......................................................................................................
Replacing coolant ...........................................................................................................................................
Check and replacement of oil in gear box.......................................................................................................
Draining and checking holes ..........................................................................................................................
Checking the oil in gearbox ............................................................................................................................
After draining oil ..............................................................................................................................................
Replacement of the transmission oil cleaner element with hydraulic pump suction filter ..............................
Insertion piece replacement of the oil cleaner with delivery filter of the gearbox switchboard .......................
Filling, controlling and draining hole of oil of front drive axle...........................................................................
Filling, controlling and draining hole of oil of front wheels reducers................................................................
Front PTO .......................................................................................................................................................
Carbon filter installation instructions................................................................................................................
Cleaning the heating filters..............................................................................................................................
Air filter with active carbon ..............................................................................................................................
Air-conditioning maintenance .........................................................................................................................
Draining condensate from the air reservoir ....................................................................................................
Checking the air systems for leaks .................................................................................................................
Working pressure of air brakes ......................................................................................................................
Maintenance and treatment of tyres ...............................................................................................................
Recommended inflation values of the front wheel tyres .................................................................................
Tyres for driving wheels ..................................................................................................................................
Storing the tractor............................................................................................................................................
Diesel particle filter maintenance ...................................................................................................................
Adjustment ..........................................................................................................................................................
Flat belt drive tension of accessories ..............................................................................................................
Bleeding the brake system of the tractor ........................................................................................................
Bleeding the rear brake system ......................................................................................................................
Bleeding of the brakes of the front wheels......................................................................................................
Bleeding of the pressure air brake system for trailers.....................................................................................
Deaeration of the trailer hydraulic brakes........................................................................................................
Foot brake check ............................................................................................................................................
Foot brake adjustment ....................................................................................................................................
Parking brake adjustment ...............................................................................................................................
Adjustment of the lifting draw-bars of the hitch for a single-axle semi-trailer..................................................
Adjusting the bowden cable.............................................................................................................................
Main technical parameters ................................................................................................................................
Main tractor's parameters (mm) ......................................................................................................................
Technical data of engines................................................................................................................................
Permitted maximum load of front axle (kg)......................................................................................................
Permitted maximum load of rear axle (kg) ......................................................................................................
9