Zhongshan etech H-series User manual

H-SERIES OWNER’S MANUAL

ELECTRIC POWERED

NEV & LSV VEHICLES

STARTING MODEL YEAR 2019

ISSUED FEBRUARY 2019

ETECH DIVISION OF ZHONGSHAN ETECH ELECTRIC VEHICLE CO., LTD.. RESERVES THE RIGHT TO

INCORPORATE ENGINEERING AND DESIGN CHANGES TO PRODUCTS IN THIS MANUAL WITHOUT

OBLIGATION TO INCLUDE THESE CHANGES ON UNITS LEASED/SOLD PREVIOUSLY

THE INFORMATION CONTAINED IN THIS MANUAL MAY BE REVISED PERIODICALLY BY THE ETECH

DIVISION, AND THEREFORE IS SUBJECT TO CHANGE WITHOUT NOTICE.

#23,GUINAN INDUSTRY ZONE, WUGUISHAN TOWN, ZHONGSHAN, GUANGDONG, CHINA

SALES & TECHNICAL ASSISTANCE & WARRANTY

TO CONTACT US:

FORWARD

Thank you for the purchase of your ETECH H-Series Electric Vehicle. Your

satisfaction with your new vehicle is important to all of us at ETECH.

Please take the time to review this OWNER’S MANUAL and abide by all safety

and operation warnings before allowing anyone to operate your new H-Series

Electric Vehicle. Familiarizing yourself with the OWNER’S MANUAL and

warnings will help avoid possible injury and property loss.

We hope that you will consider this manual an indispensable part of the vehicle.

The information contained in this manual is subject to change without notice.

ETECH reserves the right to update vehicle designs without obligation to make

these changes on units previously sold.

IMPORTANT OPERATING NOTES

Always operate your H-Series Electric Vehicle in compliance with your state and

local vehicle regulations including registration, titling, insurance, seat belt usage,

and operator’s licensing.

Switch vehicle to off position and remove key prior to exiting driver’s seat.

Obey all traffic laws.

Always fasten your seat belts!

To extend the life of your batteries:

●Keep batteries fully charged whenever possible;

●Avoid deep discharging of batteries whenever possible;

●Always wear safety goggles or eye protection, rubber gloves, and a mask

before handling batteries;

TABLE OF CONTENTS

The table of contents is empty because you aren’t using the paragraph styles set to appear in it.

1. INTRODUCTION AND SAFETY INFORMATION

This manual contains information for the proper operation and care of your vehicle. This vehicle has been

designed and constructed with safety in mind, but improper operation can be hazardous. It is necessary to

thoroughly review and understand the information contained in this manual in order to maximize your safety and

enjoyment in the use of this vehicle.

NOTES CAUTIONS and WARNINGS pertaining to the proper and safe use of the vehicle are included

throughout this manual. These items are categorized as follows.

NOTE∆... Highlights a condition that should be observed.

CAUTION∆…Highlights a condition that may result in damage to the vehicle.

WARNING∆…Highlights a condition that could result in damage to the vehicle as well as serious

injury or death."

2. DESCRIPTION AND USE OF CONTROLS, INDICATORS & ACCESSORIES

The H-SERIES vehicle includes the following controls, indicators and accessories:

▪Off/On(POWER) switch

▪Forward/reverse direction switch

▪Charge status indicator

▪Accelerator pedal

▪Steering wheel

▪Service brake pedal

▪Electronic Parking Brake

▪Turn signal and horn lever and headlight switch

▪5V USB car charger (USB for mobile phone or tablet computer)

▪Locking glove box

▪Run/Tow switch

2.1 OFF/ON/(POWER) SWITCH

2.9

2.1

2.2

2.3

2.10

2.4

2.5

2.8

2.6

2.7

2.11

This switch is located on the dashboard. To enable the vehicle drive system, insert the key

into the key slot (OFF position) and turn clockwise to the ON position.

In this position the vehicle electrical system also will be fully enabled. The headlights, tail

lights and electrical accessories will be enabled.

To deactivate the vehicle electrical system, return the key to the OFF position.

WARNING∆…When the vehicle is left unattended, return the key to the OFF position

and remove the key to prevent unauthorized or unintended operation of the vehicle.

2.2 FORWARD/REVERSE DIRECTION SWITCH

This switch is located on the dashboard and allows the user to select the direction of travel,

‘F’ (forward) or ‘R’ (reverse). When the user leaves the vehicle unattended, this switch should be left

in the neutral position (between forward and reverse).

WARNING∆… Do not move the forward/reverse direction switch while the vehicle is moving as

this may result in loss of control or damage to the vehicle. The vehicle should be brought to a complete stop

before operating this switch.

NOTE∆…A warning buzzer will sound when this switch is in the REV position.

2.3 CHARGE STATUS INDICATOR

This indicator is located on the dashboard and displays the amount of charge that remains in the

batteries. The indicator is fully lighted when the batteries are fully charged. The lighted portion of

the indicator will drop as the battery charge is depleted.

2.4 ACCELERATOR PEDAL

This pedal is located on the floor of the vehicle on the driver’s side. When the key switch is in the

‘ON’ position, depressing the accelerator pedal powers the motor causing the vehicle to move

forward or in reverse depending on the position of the ‘F/R’ switch. Gradually depressing this pedal

will cause the vehicle to accelerate. Gradually releasing this pedal will cause the vehicle to

decelerate. Fully releasing this pedal eliminates the flow of power to the motor. When the vehicle is

moving on level terrain, releasing this pedal will cause the vehicle to slow and come to a stop.

WARNING∆…Depressing the accelerator pedal will result in the vehicle moving either

forward or in reverse. To avoid the possibility of severe injury or death, make sure the path ahead and behind the

vehicle are clear before depressing the accelerator pedal.

2.5 STEERING WHEEL

The steering wheel controls the direction in which the vehicle is driven. Turning the steering

wheel clockwise will cause the vehicle to move to the right and turning the steering wheel

counterclockwise will cause the vehicle to move to the left.

WARNING∆….Always consider the vehicle speed, driving surface conditions and

grade when changing the direction of a moving vehicle. Never turn too abruptly for the

existing conditions, as this may cause the vehicle to overturn resulting in damage to the

vehicle as well as serious injury or death.

2.6 SERVICE BRAKE PEDAL

This pedal is located on the floor of the vehicle on the driver’s side. Depressing the brake

pedal will cause a moving vehicle to slow down and gradually bring it to a stop.

WARNING ∆… Never apply the brake pedal and accelerator pedal simultaneously,

as this may result in loss of control causing damage to the vehicle, as well as severe injury

or death.

2.7 ELECTRONIC PARKING BRAKE

The Electronic Parking Brake is a part of the rear axle assembly. Whenever the vehicle

comes to a complete stop, the electronic parking brake will be automatically activated.

Depressing the accelerator pedal automatically releases the electronic parking brake,

allowing the vehicle to move. Switching the Run/Tow switch to the Tow position will also

result in the automatic release of the electronic parking brake. (see section 2.11 RUN/TOW

SWITCH).

2.8 TURN SIGNAL AND HORN LEVER AND HEADLIGHT SWITCH

This lever is mounted on the left side of the steering column below the steering wheel. The

On/Off/ switch must be turned to the “On” or “Light” position for the turn signals to function.

To activate a turn signal move the lever up or down. Move the lever up to activate the right

turn signal. Move the lever down to activate the left turn signal. Depress the button at the end

of the lever to activate the horn.

There is a headlight switch located on the Turn Signal and Horn Lever. When the On/Off/

Switch is in the “ON” position, the Headlight Switch may be rotated to turn the headlights on

or off.

2.9 5V USB CAR CHARGER (USB for mobile phone or tablet computer)

This receptacle is located on the dashboard. It provides 5 volts, and may be used to charge any

electrical device that can be charged using a 5V source such as a mobile phone or tablet

computer.

2.10 LOCKING GLOVE BOX

The vehicle is equipped with a locking glove box at the right edge of the dashboard. There

is a key switch that is used to unlock the glove box.

2.11 RUN/TOW SWITCH

The Run/Tow switch is located on controller cover. When the Run/Tow switch is in the Run

position, the controller and all operating features of the vehicle are enabled.

When the Run/Tow switch is in the Tow position, the controller and electronic parking

brake system are deactivated allowing the vehicle to roll freely.

NOTE∆... The Run/Tow switch must be moved to the Run position before operating

the vehicle. Make sure the Run/Tow switch is in the Tow position before towing the vehicle.

CAUTION∆…When the Run/Tow switch is moved from the Tow position to the Run position, there is a

delay of approximately 30 seconds before the vehicle’s electrical system is fully enabled.

WARNING ∆… The Run/Tow switch should be in the Tow position to disable the vehicle drive system and

avoid unintended movement of the vehicle during the performance of general vehicle maintenance activities.

3. VEHICLE OPERATION

3.1 STARTING THE VEHICLE

▪Select the direction of motion using the Forward/Reverse Direction Switch.

NOTE….When the reverse direction is selected a beeper will sound until the Forward/Reverse

Direction Switch is moved to neutral or forward.

▪Turn the power switch to the ON position to enable the vehicle electrical system. The vehicle is now

ready to be driven.

WARNING∆….Do not depress the accelerator pedal before turning the power switch to the “ON”

position. Turning the power switch on while the accelerator is depressed may result in sudden

movement of the vehicle, loss of control and serious injury or death.

3.2 DRIVING THE VEHICLE

▪Check to make sure the path in the selected direction of travel is clear. Then slowly depress the

accelerator pedal. The vehicle will then move in the selected direction.

CAUTION∆….Do not change the position of the Forward/Reverse Direction Switch while the

vehicle is moving.

3.3 STOPPING THE VEHICLE

▪To bring a moving vehicle to a stop, depress the brake pedal. If the vehicle will be left unattended, turn

the power key to the OFF position and remove it from the ON/OFF switch.

4. CHARGER INSTALLATION AND USE

This vehicle is equipped with a built-in charger. This charger is mounted under the driver’s seat beside the

batteries. A circuit must be dedicated to the charger. Information regarding appropriate circuit protection may be

found in the charger manual.

The charger output wires (DC cord) are connected to the batteries .Before beginning to charge the batteries, turn

the power key to the OFF position. To charge the batteries, just plug the charger (AC plug) into a dedicated and

grounded AC receptacle.

NOTE∆... This section of the vehicle manual contains important information about the use and care of the

charger that has been included with the vehicle. Additional detailed information is included in the manual that is

included with the charger. It is important to read and understand the information in the charger manual.

NOTE∆... Batteries must be properly charged to achieve maximum performance. Battery life will be

significantly reduced due to undercharging or overcharging the batteries. For a detailed description of the battery

charging cycle and procedure, refer to the instructions in the charger manual.

CAUTION∆... The charger will automatically start shortly after plug insertion and it will automatically stop

when the batteries are fully charged. When charging is complete, unplug the charger plug from the AC

receptacle. Then the vehicle may be used.

WARNING∆... DO NOT direct heavy water spray on the charger when cleaning the vehicle. Make sure

the AC plug is dry before charging the vehicle in order to avoid an electrical shock.

5. VEHICLE CARE AND MAINTENANCE

WARNING∆….To avoid damage to the vehicle or severe injury or death DO NOT attempt any type of

maintenance or servicing operations before reading and understanding all NOTES, CAUTIONS AND

WARNINGS included in this manual. Servicing operations such as adjustments to the vehicle power train or the

removal or installation of batteries should be performed by an authorized ETECH dealer or trained technician.

5.1 BATTERY CARE AND MAINTENANCE

WARNING∆….In order to prevent a battery explosion that could result in severe physical injury or

death, DO NOT work on the batteries using metal (conductive) objects that could create a connection

between battery terminals without first insulating the metal object in a manner that will eliminate the

possibility of shorting between two battery terminals. Vinyl tape may be used to insulate metal surfaces

for this purpose. Never smoke or have an open flame or the potential for an electrical arc present in the

vicinity of the batteries.

▪Inspecting the batteries

oInspect the outside appearance of the batteries. The top surface of the batteries should be

clean, dry and free of dirt or corrosion.

oCheck all battery cables and connections. Any damaged cables should be replaced. Any loose

connections should be tightened.

▪Cleaning the batteries

oUsing a solution of baking soda and water, clean the tops of the batteries with a cloth or brush.

oRinse the batteries with water and dry with a cloth.

▪Charging Batteries

Charger Description: Full automatic high frequency high pulse charger, 110V/

220V AC input, 50Hz 48V DC output,

22A and CE certified

Batteries must be properly charged to achieve maximum battery performance. See the ‘Charger

Installation and Use’ section of this manual for instructions on charging the batteries.

oTo achieve optimum performance, batteries should be charged after each use, and charge

status should not be allowed to drop below 20% before recharging.

oWhen not used for a prolonged period of time, batteries should be charged every 30 days.

▪Installing new Batteries

Installation of new batteries should be performed by an authorized ETECH dealer or a licensed

electrician.

see the following figure for line connection

1. Battery

2. Wire(long)

3. Wire(short)

4. Fixed screw

5. plastic insulation plate

6. spring washer

7. nut

5.2 MOTOR CARE AND MAINTENANCE

CAUTION∆…Only an authorized ETECH dealer or qualified technician should be allowed to perform

maintenance on the motor.

•Periodic removal of any materials that cling to the motor housing such as mud or grass is necessary to

facilitate the radiation of the heat that is created by use of the motor. At the same time, low pressure air

should be used to remove dust that may accumulate on the motor brushes and commutator.

5.3 CONTROLLER CARE AND MAINTENANCE

CAUTION∆…Only an authorized ETECH dealer or qualified technician should be allowed to perform

maintenance of the controller. Any attempt by a non-qualified individual to open or repair the controller may

result in damage to the controller and void the warranty.

•The controller is located in the battery compartment on the passenger’s side (see the following figure).

•Keep the controller clean and dry for optimum performance.

It is recommended that the controller be kept clean and dry and that its fault history file be checked and

cleared periodically.

Periodically cleaning the controller exterior will help protect it against corrosion and possible electrical

control problems created by the dirt, grime, and chemicals that are part of the operating environment.

•The controller fault history file should be accessed periodically using a handheld programmer. Any faults

that have occurred since the previous download should be diagnosed and appropriate corrective

measures should be taken to address the causes of these faults.

5.4 DC/DC CONVERTER CARE AND MAINTENANCE

CAUTION∆…Only an authorized ETECH dealer or qualified technician should be allowed

to perform maintenance of the DC/DC converter. Any attempt by a non-qualified individual to

open or repair the converter may result in damage to the controller and void the warranty.

•The DC/DC converter is located in the battery compartment on the driver’s side (see left figure

•Keep the DC/DC converter clean and dry for optimum performance.

It is recommended that the DC/DC converter be kept clean and dry and that its fault history file be

checked and cleared periodically.

Periodically cleaning the DC/DC converter exterior will help protect it against corrosion and possible

electrical control problems created by the dirt, grime, and chemicals that are part of the operating

environment.

5.5 VEHCILE CLEANING

CAUTION∆….If pressure washing vehicle read and understand all instructions supplied by the

manufacturer of the pressure washer, and do not use pressure in excess of 600 psi when washing exterior of

vehicle. Use of excessive pressure may cause damage to the operator, bystanders or to parts of the vehicle

including body finish, seat coverings, seals and the electrical system.

•Use water and a clean soft cloth to clean the vehicle windshield.

•Use a mild soap solution to clean vinyl and plastic components, including the body of the vehicle. Apply

solution with a soft brush or cloth and dry with a clean soft cloth. A commercially available vinyl/plastic

cleaner may be used to remove stains such as oils or tar from vinyl/plastic surfaces.

•Occasional washing and then waxing of the vehicle with non-abrasive waxing products designed for use

with automotive clear coat finishes is recommended to preserve the appearance of painted surfaces.

5.6 PERIODIC VEHICLE MAINTENANCE

This vehicle will give years of satisfactory service, providing it is properly maintained. Refer to the Periodic

Service Schedule for appropriate service intervals. Servicing of the steering assembly, pedal assemblies, tie rods

and linkages, rear axle, suspension and wheel bearings should be performed by an authorized ETECH dealer or

qualified technician. Any service activity that requires lifting of the vehicle should be performed by an authorized

ETECH dealer or qualified technician.

CAUTION∆….The Periodic Service Schedule has been developed for average vehicle use. If a vehicle Is

used under severe driving, environmental or loading conditions, more frequent servicing is recommended.

PERIODIC SERVICE SCHEDULE

√---CHECK C&A---CHECK&ADJUST CL---CLEAN R---REPLACE

SERVICE ITEM/INTERVAL

Bef

ore

eac

use

DAI

5ro

und

s/5

h r s

mile

s/40

kms

EKL

20r

nds/

h r s

100

mile

160

kms

HLY

60r

nds/

h r s

300

mile

500

kms

ART

ERL

125

rnds

/125

h r s

600

mile

100

kms

MI-

250

rnd

250

h r s

120

0mil

es/

200

kms

Tires-pressure, condition of tires & rims

√

Hardware-loose or missing – tighten as necessary

√

Reverse Warning Indicator-sounds when F/R switch set

to reverse.

√

Overall Vehicle Condition

√

Batteries-state of charge, condition, loose terminals,

corrosion, hold down & hardware

√

Brakes-smooth operation of pedal, and function of

service brake

√

C&A

Brakes-aggressive stop test, brake holds on a hill

√

Accelerator-smooth operation

√

Wiring-loose connections, broken or missing insulation

√

Charger- clean and check fault history

√

Charger Connector and Receptacle

√

Steering Assembly-excessive play, loose, missing

hardware or grease leakage

√

Tie Rods and Linkages-excessive play, bent rods, loose

or missing hardware

√

Rear Axle-oil leakage, noise, loose or missing hardware

√

Rear Axle-drain & replace fluid

C&A

Front Axel &Suspension-damage strut oil leakage,

excessive play in hubs or kingpins, worn bushings,

loose or missing hardware

√

Front Wheel Alignment-unusual tire wear

C&A

Rear Suspension-shock oil leakage, worn bushings,

loose or missing hardware

√

Wheel Bearings-check and adjust as necessary

√

6. TRANSPORTING THE VEHICLE

WARNING∆….To reduce the possibility of damage to the vehicle or severe injury or death never ride on a

vehicle that is being hauled and take the following steps before hauling the vehicle:

•Remove the windshield from the vehicle.

•Remove the vehicle canopy and secure seat bottom if hauling speed will exceed 45 miles per hour.

•Secure the vehicle and any contents. The vehicle should be secured using ratchet tie downs.

•The rated capacity of the truck or trailer used to haul the vehicle should exceed the total load weight

including the vehicle by no less than 1200pounds (545Kg)"

7. TECHNICAL DATA

HA2

HA2+2

Dimensions(M)

96*47*73 in(2440*1200*1850mm)

108*47*75 in(2740*1200*1900)

Weight with Batteries(kg)

1212 lbs. (550 kg)

1367 lbs. (620 kg)

Load Capacity(kg)

800 lbs. (360 kg)

Passengers

Motor Power

Letrika 48V 3.3 KW AC

Letrika 48V 5.0 KW AC

Controller power(R/min)

Curtis 300A AC

Battery System

ETECH Maintenance Free Battery

6*8V

ETECH Maintenance Free Battery

6*8V

Automatic Battery Charger

ETECH High frequency, With

temperature protection

ETECH High frequency, With

temperature protection

Charge input voltage

100-240V~50/60Hz 12-6A

Top Speed(km/h)

22.35 mph (36 km/h)

Max travel range(km)

62 miles (100 km)

Ground Clearance

4.3 in (110 mm)

Turning Radius

10 ft. (3.2 m)

Wheel Base

65 in (1675 mm)

Body Material

Plastic PP

Front Suspension

Double-wishbone independent

suspension, coil over shocks

Double-wishbone independent

suspension, coil over shocks

Rear Suspension

Leaf spring and hydraulic shocks

Steering System

Double-ended rack and pinion

Brake System

Rear wheel mechanical drum brakes

with electric-mechanical parking brake

Rear wheel mechanical drum brakes

with electric-mechanical parking brake

Tire Size

Carlisle 205/50-10

Tire Pressure

30 psi

Wheel Type

10 in aluminum alloy wheel

Roof

Plastic PP

Drive Train

Direct rear drive with 10:1 ratio

Voltage Reducer

20A, 48V to 12V included

Windshield

Foldable

Headlights and Taillights

LED

Brake Lights

LED

Turning Lights

LED

Horn and Reverse Beeper

Included

Seat Belts

3-point seat belts

Battery Indicator

Curtis 906D48

Feature and specification of vehicles subject to change without notice.

Vehicles as photographed may include options not included on base model.

8. LIMITED WARRANTY!

Forward/Reverse Switch

OTTO switch

ETECH 2019 HA2 CAR WARRANTY

Vehicle Type

HA2

Length of Warranty Coverage

24 MONTHS

Frame

24 MONTHS

Suspension

24 MONTHS

Battery(s)

SUPPLIER

Pedals

24 MONTHS

Cables

24 MONTHS

Controller

24 MONTHS

Seats Structural-Backs, Bottoms, Hip Restraint

24 MONTHS

Seat vinyl

6 MONTHS

Canopy

24 MONTHS

Body Parts

24 MONTHS

Mats

24 MONTHS

Bumper

24 MONTHS

DC/DC Converter

24 MONTHS

Power wise QE Charger

24 MONTHS

Transaxle

24 MONTHS

Brakes

24 MONTHS

Steering Box, Column

24 MONTHS

Bag Carrier

24 MONTHS

Trim

24 MONTHS

Score Card Holder

24 MONTHS

Motor

24 MONTHS

9. LABELS & PICTOGRAMS

NOTES:

1: REFERENCE “EXCLUSIONS” SECTION OF THE WARRANTY FOR DETAILS.

2: EXCLUDES NORMAL WEAR AND TEAR.

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